BS-EN-12530-1999.pdf

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1、| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BRITISH STANDARD BS EN 12530:1999 The Euro

2、pean Standard EN 12530:1998 has the status of a British Standard ICS 21.180; 53.060 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Castors and wheels Castors and wheels for manually propelled institutional applications BS EN 12530:1999 This British Standard, having been prepa

3、red under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 March 1999 BSI 03-1999 ISBN 0 580 30648 8 Amendments issued since publication Amd. No.DateText affected National foreword This British Standard is the

4、 English language version of EN 12530:1998. The UK participation in its preparation was entrusted to Technical Committee MHE/7, Industrial trucks Safety, which has the responsibility to: aid enquirers to understand the text; present to the responsible European committee any enquiries on the interpre

5、tation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which

6、implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled International Standards Correspondence Index, or by using the Find facility of the BSI Standards Electronic Catalogue. A British Standard does not purp

7、ort to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front c

8、over, the EN title page, pages 2 to 10, an inside back cover and a back cover. CEN European Committee for Standardization Comite Europe en de Normalisation Europa isches Komitee fu r Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1998 CEN All rights of exploitation in any form and

9、by any means reserved worldwide for CEN national Members. Ref. No. EN 12530:1998 E EUROPEAN STANDARDEN 12530 NORME EUROPE ENNE EUROPA ISCHE NORM September 1998 ICS 21.180; 53.060 Descriptors: general product, wheels, castors, handling equipment, characteristics, product requirements, dimensions, tes

10、ts, conformity tests, marking English version Castors and wheels Castors and wheels for manually propelled institutional applications Roues et roulettes Roues et roulettes pour e quipements de collectivite s manuels Ra der und Rollen Apparaterollen Manuell beta tigte Ra der und Rollen This European

11、Standard was approved by CEN on 30 August 1998. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concern

12、ing such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own la

13、nguage and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden

14、, Switzerland and United Kingdom. Page 2 EN 12530:1998 BSI 03-1999 Foreword This European Standard has been prepared by Technical Committee CEN/TC 324, Castors and wheels, the Secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publ

15、ication of an identical text or by endorsement, at the latest by March 1999, and conflicting national standards shall be withdrawn at the latest by March 1999. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement th

16、is European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Contents Page Foreword2 1Scope3 2Normative references3 3Definitions3 4Dimensions a

17、nd classification3 4.1Fixing system3 4.2Offset6 4.3Wheel6 4.4Load capacity7 5Requirements7 5.1Standard conditions7 5.2Initial wheel play8 5.3Initial swivel play8 5.4Electrical resistance test8 5.5Fatigue test for braking and/or locking device8 5.6Efficiency check of wheel braking and/or locking devi

18、ce9 5.7Efficiency check of swivel braking and/or locking device9 5.8Static test9 5.9Dynamic test9 5.10 Efficiency check of wheel braking and/or locking device10 5.11 Efficiency check of swivel braking and/or locking device10 5.12 Final wheel play10 5.13 Final swivel play10 6Conformity10 7Marking of

19、the product10 7.1Product marking10 7.2Marking of electrically conductive castor(s) or wheel(s)10 Page 3 EN 12530:1998 BSI 03-1999 Table 1 Rectangular top plates Dimensions in millimetres ClassMaximum plate dimensions Bolt hole spacingBolt diameterCorresponding wheel diameter (A 3 B)(a 3 b)(G1)(D) R2

20、175 3 6055 3 406 50 63 75/80 100 R2290 3 7060 3 508 75/80 100 125 150/160 200 R23115 3 8580 3 608 100 125 150/160 200 1 Scope This European Standard specifies the technical requirements, the appropriate dimensions and the requirements for testing. This European Standard applies to castors and wheels

21、 which may include braking and/or locking devices, specifically for manually propelled use in an institutional environment. This includes for example, shops, restaurants, hotels, educational buildings and hospitals. 2 Normative references This European Standard incorporates by dated or undated refer

22、ence, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply only to this European Standard only when inco

23、rporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 12526:1998, Castors and wheels Vocabulary, recommended symbols and multilingual dictionary. EN 12527:1998, Castors and wheels Test methods and apparatus. 3 Definitions For th

24、e purpose of this European Standard, definitions and recommended symbols of EN 12526:1998 apply. 4 Dimensions and classification The characteristics of a castor are: fixing system (4.1); offset (4.2); wheel (4.3); load capacity (4.4). 4.1 Fixing system The fixing system includes top plate, solid ste

25、m and single bolt hole. 4.1.1 Top plate Top plates are identified by classification and include rectangular and square plates with four fixing holes. The design of the outer profile of the top plates is left to the manufacturer, provided that it is inscribed in a rectangle as provided in Tables 1 an

26、d 2 by sizes A and B of Figure 1 and A and A of Figure 2 which is the maximum acceptable size. The holes may be oblong and form slots, provided the width of the slots is suitable for bolts of diameter (G1) as in Tables 1 and 2. 4.1.1.1 Rectangular top plates Dimensions and classification of rectangu

27、lar top plates are detailed in Table 1 and illustrated in Figure 1. 4.1.1.2 Square top plates Dimensions and classification of square top plates are detailed in Table 2 and illustrated in Figure 2. Page 4 EN 12530:1998 BSI 03-1999 Figure 1 Rectangular top plate Table 2 Square top plates Dimensions i

28、n millimetres ClassMaximum plate dimensions Bolt hole spacingBolt diameterCorresponding wheel diameter (A 3 A)(a 3 a)(G1)(D) S2150 3 5035 3 356 50 63 75/80 S2265 3 6545 3 456 50 63 75/80 100 125 S2380 3 8060 3 608 63 75/80 100 125 150/160 200 S24100 3 10080 3 808 75/80 100 125 150/160 200 Page 5 EN

29、12530:1998 BSI 03-1999 Figure 2 Square top plates 4.1.2 Solid stem Solid stem fittings are required to suit various tube sizes which have not been defined. The length of the solid stem shall be equal or greater than 1,5 times its diameter. In those cases where the solid stem is supplied with a cross

30、 hole for fixing to a tubular structure, the axis of such hole shall be at 19 mm0,25 mm from the collar of the stem and threaded M8 as illustrated in Figure 3. Figure 3 Solid stem castor with threaded fixing hole 4.1.3 Single bolt fixing Table 3 specifies the bolt diameters (G2) for single bolt fixi

31、ng corresponding to the wheel diameter (D). Table 3 Bolt diameters for single bolt fixing Dimensions in millimetres Wheel diameterBolt diameter (D)(G2) 508 10 638 10 75/80 8 10 12 100 8 10 12 125 8 10 12 16 150/16012 16 20012 16 Page 6 EN 12530:1998 BSI 03-1999 4.2 Offset Table 4 specifies the minim

32、um and maximum offset values (F) for the swivel castors, corresponding to the wheel diameter (D), as in Figure 4. Figure 4 Offset Table 4 Offset Dimensions in millimetres Wheel diameterOffset (D)(F) MaximumMinimum 5030 20 % of the wheel diameter 6340 7550 8050 10060 12570 15080 16085 200100 4.3 Whee

33、l The characteristics of a wheel are: diameter (see Table 5); hub width (see Table 5); bore diameter (see Table 5); load capacity (see 4.4). The characteristics of the wheel are illustrated in Figure 5 and the hub width (T1) and bore diameter (d) corresponding to each wheel diameter (D) are listed i

34、n Table 5. Wheels are not restricted to these hub widths and bores when used in castors. Figure 5 Wheel dimensions Table 5 Wheel dimensions Dimensions in millimetres Wheel diameterHub width*Bore diameters (D)(T1)(d) 5020/256 8 63 20/256 8 8 2510 75/80 30/35 8 10 12 40/4510 12 100 30/35 8 10 12 40/45

35、10 12 125 30/35 8 10 12 40/4510 12 150/16040/4512 20040/4512 *NOTE Preferred dimensions are 20 mm, 30 mm and 40 mm. Page 7 EN 12530:1998 BSI 03-1999 4.3.1 Wheel diameter tolerance The tolerance on wheel diameter (D) is1 % with a minimum value of 1 mm. 4.3.2 Hub width tolerance The tolerance on hub w

36、idth (T1) is% with a 22 0 minimum of 1 mm. 4.4 Load capacity Maximum load, in N, which can be carried by a wheel or a castor so as to fully comply to the required acceptance criteria. 5 Requirements Testing requirements for castors and wheels are listed below. Test apparatus and procedures are defin

37、ed in EN 12527:1998. 5.1 Standard conditions 5.1.1 Environmental conditions Tests have to be carried out at a temperature between 15 8C and 28 8C. During the 24 h prior to the test the sample(s) shall remain at the above temperature, in an environment with a relative humidity between 40 % and 70 %.

38、Sample(s) shall not be artificially cooled during testing. 5.1.2 Test sequence Tests, where relevant, shall be carried out in the sequence as listed in Table 6. Table 6 Test sequence for castor and wheel types ReferenceTest sequenceCastors and wheel typesTest procedures reference EN 12527:1998 5.2In

39、itial wheel playAll4.2 5.3Initial swivel playSwivel castors with or without accessories4.3 5.4Electrical resistanceCastors and wheels electrically conductive4.4 5.5Fatigue test for braking and/or locking devices Castors with a: wheel locking/braking device4.5 directional locking device total locking

40、/braking device central locking/braking device 5.6Efficiency check of wheel braking and/or locking device Castors with a: wheel locking/braking device4.6 total locking/braking device central locking/braking device 5.7Efficiency check of swivel braking and/or locking device Castors with a: directiona

41、l locking/braking device4.7 total locking/braking device central locking/braking device 5.8Static testAll4.9 5.9Dynamic testAll4.8 5.10Efficiency check of wheel braking and/or locking device Castors with a: wheel locking/braking device4.6 total locking/braking device central locking/braking device 5

42、.11Efficiency check of swivel braking and/or locking device Castors with a: directional locking/braking device4.7 total locking/braking device central locking/braking device 5.12Final wheel playAll4.2 5.13Final swivel playSwivel castors with or without accessories4.3 Page 8 EN 12530:1998 BSI 03-1999

43、 5.2 Initial wheel play 5.2.1 Test objectives, apparatus and procedures Detailed in 4.2 of EN 12527:1998. 5.2.2 Acceptance criteria The measured initial wheel play shall not exceed the value (W1) detailed in Table 7. Table 7 Initial wheel play Dimensions in millimetres Wheel diameterMaximum initial

44、wheel play (D)(W1) 500,70 630,70 75/800,80 1001,00 1251,25 150/1601,60 2002,00 5.3 Initial swivel play 5.3.1 Test objectives, apparatus and procedures Detailed in 4.3 of EN 12527:1998. 5.3.2 Tolerances The tolerances are: of the swivel play: lever of 200 mm use to measure the play: 2 mm; angle of ro

45、tation of swivelling by 908: 58. 5.3.3 Acceptance criteria The measured initial swivel play shall not exceed the value (S1). SymbolValueDescription S14 mmMaximum initial swivel play 5.4 Electrical resistance test 5.4.1 Test objectives, apparatus and procedures Detailed in 4.4 of EN 12527:1998. 5.4.2

46、 Test values The test values are listed below. SymbolValueDescription L1variableload capacity L1710 % of L1test load Rvariablemeasured electrical resistance 5.4.3 Tolerances The tolerance is: SymbolTolerance UnitAcceptable L1N % 0 +2 L17N % 0 +2 5.4.4 Acceptance criteria The resistance R of the samp

47、le tested shall be: conductive castor(s) or wheel(s): R # 104V; antistatic castor(s) or wheel(s):105V # R # 107V. 5.5 Fatigue test for braking and/or locking device 5.5.1 Test objectives, apparatus and procedures Detailed in 4.5 of EN 12527:1998. 5.5.2 Test values The test values are listed below. S

48、ymbolValueDescription E15 000number of locking actions E210cycles per min L1variableload capacity as test load 5.5.3 Tolerances The tolerances are: SymbolTolerance UnitAcceptable E1 % 0 +1 E2cycles per min 22 0 L1N % 0 +2 5.5.4 Acceptance criteria The test is passed if there is no wear and/or perman

49、ent deformation which adversely affects the performance of the sample. Page 9 EN 12530:1998 BSI 03-1999 5.6 Efficiency check of wheel braking and/or locking device 5.6.1 Test objectives, apparatus and procedures Detailed in 4.6 of EN 12527:1998. 5.6.2 Test values The test values are listed below. SymbolValueDescription L1variableload capacity as test load K120 % of L1horizontal tractive force 5.6.3 Tolerances The tolerances are: SymbolTolerance UnitAcceptabl

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