BS-EN-13769-2003.pdf

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1、BRITISH STANDARD BS EN 13769:2003 Incorporating Amendment No. 1 Transportable gas cylinders Cylinder bundles Design, manufacture, identification and testing The European Standard EN 13769:2003, with the incorporation of amendment A1:2005, has the status of a British Standard ICS 23.020.30 ? Licensed

2、 Copy: sheffieldun sheffieldun, na, Sun Oct 29 10:04:33 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS EN 13769:2003 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 15 December 2003 BSI 2006 ISBN 0 580 43095 2 National foreword This British St

3、andard is the official English language version of EN 13769:2003, including amendment A1:2005. The start and finish of text introduced or altered by CEN amendment is indicated in the text by tags !“. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered

4、 by CEN amendment A1 is indicated by !“. The UK participation in its preparation was entrusted by Technical Committee PVE/3, Gas containers, to Subcommittee PVE/3/7, Gas cyclinder (receptacle) operations, which has the responsibility to: aid enquirers to understand the text; present to the responsib

5、le international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this subcommittee can be obtained on request

6、 to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Elec

7、tronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages

8、This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 23 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments 1638631 July 2006See national fo

9、reword Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 10:04:33 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13769 ICS 23.020.30 English version Transportable gas cylinders - Cylinder bundles - Design, manufacture, identification and testing

10、Bouteilles gaz transportables - Cadres de bouteilles - Conception, fabrication, identification et essai Ortsbewegliche Gasflaschen - Flaschenbndel - Konstruktion, Herstellung, Kennzeichnung und Prfung This European Standard was approved by CEN on 1 September 2003. CEN members are bound to comply wit

11、h the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre

12、 or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official vers

13、ions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STAN

14、DARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2003 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13769:2003 E September 2003 + A1 June 2005 License

15、d Copy: sheffieldun sheffieldun, na, Sun Oct 29 10:04:33 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 13769:2003 (E) 2 Contents page Foreword. 3 Introduction 4 1Scope . 5 2Normative references . 5 3Terms and definitions. 5 4Design 7 5Manufacturing . 9 6Identification 9 7Testing . 11 8Documentation

16、14 Annex A (normative) Special conditions for bundles, disassembled at the time of filling, including acetylene 15 Annex B (normative) Specific requirements for acetylene cylinder bundles. 16 Bibliography. 23 Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 10:04:33 GMT+00:00 2006, Uncontrolle

17、d Copy, (c) BSI EN 13769:2003 (E) 3 Foreword This document (EN 13769:2003) has been prepared by Technical Committee CEN/TC 23 “Transportable gas cylinders”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an i

18、dentical text or by endorsement, at the latest by March 2004, and conflicting national standards shall be withdrawn at the latest by March 2004. Annexes A and B are normative. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Associat

19、ion, and supports the objectives of the framework Directives on Transport of Dangerous Goods. This European Standard has been submitted for reference into the RID and/or in the technical annexes of the ADR. Therefore in this context the standards listed in the normative references and covering basic

20、 requirements of the RID/ADR not addressed within the present standard are normative only when the standards themselves are referred to in the RID and/or in the technical annexes of the ADR. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun

21、tries are bound to: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom. Foreword to amendment A1 This European Standard (EN 13769:

22、2003/A1:2005) has been prepared by Technical Committee CEN/TC 23 “Transportable gas cylinders”, the secretariat of which is held by BSI. This Amendment to the European Standard EN 13769:2003 shall be given the status of a national standard, either by publication of an identical text or by endorsemen

23、t, at the latest by December 2005, and conflicting national standards shall be withdrawn at the latest by December 2005. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium,

24、 Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Licensed Copy: sheffieldun sheffieldun, na, S

25、un Oct 29 10:04:33 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 13769:2003 (E) 4 Introduction For some applications, the contents of an individual gas cylinder may not satisfy the gas demand, in which case assemblies of cylinders may be used to supply larger volumes of gas in a single unit. The sin

26、gle unit, which contains a number of cylinders, is known as a cylinder bundle. A cylinder bundle is a portable assembly which is designed for being routinely lifted and which consists of a frame and two or more cylinders connected to a manifold by cylinder valves or fittings such that the cylinders

27、are filled, transported and emptied without disassembly. A cylinder bundle can be subjected to rough handling in the course of normal operations. There are types of gas cylinder assemblies which use cylinder bundle components, but which are designed to be disassembled at each filling to enable the c

28、ylinders to be filled individually. These assemblies do not conform to the basic definition of a cylinder bundle, however, they are commonly referred to as bundles. Their special requirements are included in annex A. Acetylene cylinder bundles are often filled without disassembly, however, in order

29、to confirm their solvent content they are disassembled after a defined number of fillings. Unless otherwise stated, individual cylinders within cylinder bundles should conform to applicable standards for single cylinders. This standard specifies the additional requirements that apply when individual

30、 cylinders are assembled into a bundle. Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 10:04:33 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 13769:2003 (E) 5 1 Scope This European Standard specifies the requirements for the design, manufacture, identification and testing of a cylinder bundl

31、e. It is applicable to cylinder bundles containing compressed gas, liquefied gas and mixtures thereof. It is also applicable to cylinder bundles for acetylene. This European Standard does not apply to packages in which cylinders are manifolded together in a support frame which is designed to be fixe

32、d permanently to a road vehicle to a railway wagon or to the ground as a customer storage vessel. It does not apply to cylinder bundles which are designed for use in extreme environmental or operational conditions when additional and extraordinary requirements are imposed to maintain safety standard

33、s, reliability and performance. Offshore cylinder bundles are a specific example. NOTEThe specific requirements for acetylene are included in annex B. This standard is primarily for industrial gases other than Liquefied Petroleum gases (LPG) but may also be used for LPG. However for dedicated LPG cy

34、linders, see standards prepared by CEN/TC 286 Liquefied petroleum gas equipment and accessories. 2 Normative references This European Standard incorporates by dated or undated references, provisions from other publications. These normative references are cited at the appropriate places in the text a

35、nd the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (

36、including amendments). EN 287-1, Approval testing of welders Fusion welding Part 1: Steels. EN 288-1, Specification and qualification of welding procedures for metallic materials Part 1: General rules for fusion welding. EN 1089-2, Transportable gas cylinders Gas cylinder identification (excluding L

37、PG) Part 2: Precautionary labels. EN 1089-3, Transportable gas cylinders Cylinder identification (excluding LPG) Part 3: Colour coding. EN 1290, Non destructive examination of welds Magnetic particle examination of welds. EN 1291, Non destructive examination of welds Magnetic particle testing of wel

38、ds Acceptance levels. EN 12755, Transportable gas cylinders Filling conditions for acetylene bundles. EN 13133, Brazing Brazer approval. EN 13134, Brazing Procedure approval. EN ISO 14113, Gas welding equipment Rubber and plastic hoses assembled for compressed or liquefied gases up to a maximum desi

39、gn pressure of 450 bar (ISO 14113 1997). ISO 13769, Gas cylinders - Stamp marking 3 Terms and definitions For the purposes of this European Standard the following terms and definitions apply. Definitions specific to acetylene are included in annex B. Licensed Copy: sheffieldun sheffieldun, na, Sun O

40、ct 29 10:04:33 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 13769:2003 (E) 6 3.1 cylinder bundle (bundle) portable assembly which consists of a frame and two or more cylinders each of capacity up to 150 litres and with a combined capacity of not more than 3 000 litres, or 1 000 litres in the case o

41、f toxic gases, connected to a manifold by cylinder valves or fittings such that the cylinders are filled, transported and emptied without disassembly 3.2 frame structural and non-structural members of a bundle which combine all other components together, whilst providing protection for the bundles c

42、ylinders, valves and manifold and which enable the bundle to be transported 3.3 cylinder valve valve which is fitted into a cylinder and to which a manifold is connected in a bundle 3.4 cylinder fitting device with no gas shut-off capability which serves as a method for connecting a bundles manifold

43、 to its individual cylinders when cylinder valves are not fitted to the cylinders 3.5 manifold system for connecting a bundles cylinder valves or cylinder fittings to the main valve(s) or main connection(s) 3.6 main valve valve which is fitted to a bundles manifold isolating it from the main connect

44、ion(s) 3.7 main connection means of making a gas connection to a bundle 3.8 sundry items those parts other than cylinders, frame, manifold, cylinder valves, cylinder fittings and main connections which make up a complete bundle NOTESundry items typically include labels, cylinder neck rings, data pla

45、tes, fasteners, clamps, dip tubes, pressure gauges and protective caps. 3.9 tare weight weight of the bundle when empty of gas product 3.10 maximum gross weight tare weight of the bundle plus the maximum weight of the gas product contained within the bundle 3.11 compressed gas gas which when package

46、d under pressure for transport is entirely gaseous at 50 C, this category includes all gases with a critical temperature less than or equal to 50 C 3.12 liquefied gas gas which when packaged under pressure for transport is partially liquid at temperatures above 50 C. A distinction is made between: h

47、igh pressure liquefied gas; a gas with a critical temperature between 50 C and + 65 C and low pressure liquefied gas; a gas with a critical temperature above + 65 C Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 10:04:33 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 13769:2003 (E) 7 3.13 pro

48、of test pressure hydraulic or pneumatically applied pressure which demonstrates the structural integrity of the manifold 3.14 working pressure settled pressure at a uniform temperature of 288 K (15 C) for a full bundle 3.15 design pressure value of pressure which is used to perform stress calculatio

49、ns of gas retaining components, other than cylinders, within the bundle 3.16 maximum permissible operating pressure highest pressure permitted to be developed during service 3.17 helium test gas leak testing gas mixture containing not less than 2% helium 3.18 maximum permissible filling weight product of the minimum guaranteed water capacity of the cylinders of the bundle and the filling ratio of the gas contained 3.19 home station of the bundle loca

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