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1、BRITISH STANDARD AEROSPACE SERIES BS EN 4009:2003 Bolts, double hexagon head, close tolerance shank, medium length thread, in heat resisting nickel base alloy NI-P100HT (Inconel 718) Classification: 1 550 MPa (at ambient temperature) / 650 ? ?C The European Standard EN 4009:2003 has the status of a
2、British Standard ICS 49.030.20 ? Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS EN 4009:2003 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 11 February 2003 BSI 11 February 2003
3、ISBN 0 580 41237 7 National foreword This British Standard is the official English language version of EN 4009:2003. The UK participation in its preparation was entrusted by Technical Committee ACE/12, Aerospace fasteners and fastening systems, to Subcommittee ACE/12/1, Aerospace fasteners and faste
4、ning systems (international), which has the responsibility to: A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found
5、 in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are respon
6、sible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep th
7、e UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 8, an inside back cover and a back cover. The BSI copyright date displayed in t
8、his document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4009 January 2003 ICS 49
9、.030.20 English version Aerospace series - Bolts, double hexagon head, close tolerance shank, medium length thread, in heat resisting nickel base alloy NI-P100HT (Inconel 718) - Classification: 1 550 MPa (at ambient temperature) / 650C This European Standard was approved by CEN on 2 June 2002. CEN m
10、embers are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on applic
11、ation to the Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the sa
12、me status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdo
13、m. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2003 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4009:2003 E Licensed
14、 Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 4009:2003 (E) 2 Contentspage Foreword3 1Scope 3 2Normative references 3 3Required characteristics.4 3.1Configuration - Dimensions - Tolerances Masses 4 3.2Material4 Licensed Copy: sheffieldun sheffi
15、eldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 4009:2003 (E) 3 Foreword This document (EN 4009:2003) has been prepared by the European Association of Aerospace Manufacturers Standardization (AECMA-STAN). After enquiries and votes carried out in accordance with the rules
16、 of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of AECMA, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text
17、 or by endorsement, at the latest by July 2003, and conflicting national standards shall be withdrawn at the latest by July 2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria,
18、 Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom. 1 Scope This standard specifies the characteristics of double hexagon headed bolts wit
19、h close tolerance shank and medium length thread in NI-P100HT for aerospace applications. Classification : 1 550 MPa 1) / 650 C 2) 2 Normative references ISO 3353Aerospace - Rolled threads for bolts - Lead and Runout requirements ISO 4095Aerospace - Bihexagonal drives - Wrenching configuration - Met
20、ric series ISO 5855-2Aerospace - MJ threads - Part 2 : Limit dimensions for bolts and nuts EN 2424Aerospace series - Marking of aerospace products EN 2952Aerospace series - Heat resisting alloy NI-PH2601 - Solution treated and cold worked - Bar for forged fasteners - D 50 mm - 1270 MPa Rm 1550 MPa 3
21、) EN 3666Aerospace series - Heat resisting alloy NI-PH2601 - Solution treated and cold worked - Bar for forged fasteners - D 50 mm - 1550 MPa Rm 1830 MPa 3) EN 3833Aerospace series - Bolts, MJ threads, in heat resisting nickel base alloy NI-PH2601 (Inconel 718) - Classification : 1 550 MPa ( at ambi
22、ent temperature) / 650 C - Technical specification 3) 1) Minimum tensile strength of the material at ambient temperature 2) Maximum test temperature of the parts 3) Published as AECMA Prestandard at the date of publication of this standard Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35
23、:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 4009:2003 (E) 4 3 Required characteristics 3.1 Configuration - Dimensions - Tolerances Masses See figure 1 and tables 1 and 2 - Dimensions and tolerances are in millimetres. 3.2 Material EN 3666 or EN 2952 except for final heat treatment which shall
24、meet EN 3666 (reference heat treatment and relating mechanical properties). Remove sharp edges 0,1 to 0,4 Key 1 Marking 2 Pitch diameter 3 Thread 4 Rolled 5 Conforms to ISO 3353 6 Shape in this area at manufacturers option 1) For bolts having a shank length less than one times the nominal value of t
25、he shank diameter D, the pitch diameter axis shall be used as the datum. Figure 1 Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 4009:2003 (E) 5 Table 1 R1Thread 1) 3)DEFGHKQS2)T U VXZ CodeDesignationf7max. min. min. min.h15 0,5 max. min
26、.min.max.min.max.min. 050MJ5x0,8-4h6h59,18,36,815,53,40,50,3722,92,53,73,20,13 060MJ6x1-4h6h610,69,87,81,264,282,33,22,84,64,10,0200,15 070MJ7x1-4h6h712,1 11,38,81,46,55,292,63,73,35,44,90,18 080MJ8x1-4h6h813,6 12,89,81,676,2 0,70,5 102,84,13,75,75,20,2 100MJ10x1,25-4h6h1016,7 15,7 11,8287,90,8123,1
27、5,14,77,26,7 0,026 0,25 120MJ12x1,25-4h6h19,9 18,8 13,72,49,29,80,90,6143,565,68,580,0320,3 1) In accordance with ISO 5855-2 2) Bihexagonal wrenching configuration in conformity with ISO 4095 over length T min. 3) The thread major diameter “d“ shall be : d max. = D min. 0,025; d min. : see ISO 5855-
28、2. Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 4009:2003 (E) 6 Table 2 Thread code 050060070080100120 Length code W 0,2N 0,3 Mass 1)N 0,3 Mass 1)N 0,3 Mass 1)N 0,3 Mass 1)N 0,3 Mass 1)N 0,3 Mass 1) 0033154,08176,21 0044164,24186,44199
29、,1320,513,00 0055174,41196,68209,4521,513,4125,523,91 0066184,57206,91219,7622,513,8226,524,5628,539,22 0077194,73217,142210,0823,514,2427,525,2129,540,15 0088204,89227,372310,4024,514,6528,525,8530,541,08 0099215,05237,612410,7225,515,0729,526,5031,542,02 01010225,21247,842511,0426,515,4830,527,153
30、2,542,95 01111235,38258,072611,3527,515,9031,527,8033,543,88 01212245,54268,312711,6728,516,3132,528,4434,544,81 01313255,70278,542811,9929,516,7333,529,0935,545,75 01414265,86288,772912,3030,517,1634,529,7336,546,68 01515276,03299,013012,6231,517,5535,530,3937,547,61 01616286,19309,243112,9432,517,
31、9736,531,0338,548,54 01717296,35319,473213,2633,518,3837,531,6839,549,48 01818306,51329,713313,5734,518,8038,532,3340,550,41 01919316,67339,943413,8935,519,2139,532,9841,551,34 02020326,843410,173514,2136,519,6340,533,6242,552,27 02121337,003510,413614,5237,520,0441,534,2743,553,21 02222347,163610,6
32、43714,8438,520,4642,534,9244,554,14 02323357,323710,873815,1639,520,8743,535,5745,555,07 02424367,483811,113915,4840,521,2844,536,2146,556,00 02525377,653911,344015,7941,521,7045,536,8647,556,94 02626387,814011,574116,1142,522,1146,537,5148,557,87 02727397,974111,804216,4343,522,5347,538,1649,558,80
33、 02828408,134212,044316,7544,522,9448,538,8050,559,73 02929418,294312,274417,0645,523,3649,539,4551,560,67 03030428,464412,504517,3846,523,7750,540,1052,561,60 03232448,784612,974718,0248,524,5752,541,4054,563,46 03434469,104813,444918,6550,525,4354,542,6956,565,33 03636489,435013,905119,2952,526,26
34、56,543,9958,567,19 03838509,755214,375319,9254,527,0958,545,2860,569,06 (continued) Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 4009:2003 (E) 7 Table 2 (concluded) Thread code 050060070080100120 Length code W 0,2N 0,3 Mass 1)N 0,3 Mas
35、s 1)N 0,3 Mass 1)N 0,3 Mass 1)N 0,3 Mass 1)N 0,3 Mass 1) 040405210,075414,845520,5556,527,9260,546,5862,570,93 042425410,405615,305721,1958,528,7562,547,8764,572,79 044445610,725815,775921,8260,529,5764,549,1766,574,66 046465811,056016,246122,4662,530,4066,550,4668,576,52 048486011,376216,706323,096
36、4,531,2368,551,7670,578,39 050506211,696417,176523,7366,532,0670,553,0572,580,25 052526617,636724,3668,532,8972,554,3574,582,12 054546818,106925,0070,533,7274,555,6476,583,98 056567018,577125,6372,534,5576,556,9478,585,85 058587219,037326,2774,535,3878,558,2380,587,71 060607419,507526,9076,536,2180,
37、559,5382,589,58 062627727,5478,537,0482,560,8284,591,44 064647928,1780,537,8684,562,1286,593,31 066668128,8082,538,6986,563,4188,595,17 068688329,4484,539,5288,564,7190,597,04 070708530,0786,540,3590,566,0092,598,90 0727288,541,1892,567,3094,5100,77 0747490,542,0194,568,5996,5102,63 0767692,542,8496
38、,569,8998,5104,50 0787894,543,6798,571,18100,5106,36 0808096,544,49100,572,48102,5108,23 08282102,573,77104,5110,09 08484104,575,07106,5111,96 08686106,576,36108,5113,82 08888108,577,66110,5115,69 09090110,578,95112,5117,55 09292112,580,25114,5119,42 09494114,581,54116,5121,28 09696116,582,84118,512
39、3,15 09898118,584,13120,5125,01 100100120,585,43122,5126,88 104104126,5130,61 108108130,5134,34 112112134,5138,07 116116138,5141,80 120120142,5145,53 1) Mass quoted in kg/1 000 parts Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 4009:20
40、03 (E) 8 4Designation EXAMPLE : Description block BOLT Identity block EN4009-080050 Number of this standard Thread code (see table 1) Length code (see table 2) NOTE : If necessary, the code I9005 shall be placed between the description block and the identity block. 5Marking EN 2424, style A, as indi
41、cated on figure 1. 6Technical specification EN 3833 Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Licensed Copy: sheffieldun sheffieldun, na, Sat Nov 04 08:35:53 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS EN 4009:2003 BSI 389 Chiswick H
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