BS-EN-ISO-4263-4-2006.pdf

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1、BRITISH STANDARD BS EN ISO 4263-4:2006 Petroleum and related products Determination of the ageing behaviour of inhibited oils and fluids TOST test Part 4: Procedure for industrial gear oils The European Standard EN ISO 4263-4:2006 has the status of a British Standard ICS 75.100 ? Licensed Copy: shef

2、fieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS EN ISO 4263-4:2006 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 3 March 2006 BSI 3 March 2006 ISBN 0 580 47920 X National foreword This British Stan

3、dard is the official English language version of EN ISO 4263-4:2006. It is identical with ISO 4263-4:2006. The UK participation in its preparation was entrusted to Technical Committee PTI/13, Petroleum testing and terminology, which has the responsibility to: A list of organizations represented on t

4、his committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by usi

5、ng the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity f

6、rom legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK

7、. Summary of pages This document comprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pages ii to iv, pages 1 to 15 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amend

8、ments issued since publication Amd. No. DateComments Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 4263-4 February 2006 ICS 75.100 English Version Petroleum and related products - De

9、termination of the ageing behaviour of inhibited oils and fluids - TOST test - Part 4: Procedure for industrial gear oils (ISO 4263-4:2006) Ptrole et produits connexes - Dtermination du comportement au vieillissement des fluides et huiles inhibs - Essai TOST - Partie 4: Mthode pour les huiles pour e

10、ngrenages industriels (ISO 4263-4:2006) Minerallerzeugnisse und verwandte Produkte - Bestimmung des Alterungsverhaltens von inhibierten len und Flssigkeiten - TOST-Verfahren - Teil 4: Verfahren fr Industriegetriebele (ISO 4263-4:2006) This European Standard was approved by CEN on 9 January 2006. CEN

11、 members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on appl

12、ication to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has

13、the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Roma

14、nia, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CENAll rights of exploitation in any form and by any means reserved

15、 worldwide for CEN national Members. Ref. No. EN ISO 4263-4:2006: E Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Foreword This document (EN ISO 4263-4:2006) has been prepared by Technical Committee ISO/TC 28 “Petroleum products and lubric

16、ants“ in collaboration with Technical Committee CEN/TC 19 “Petroleum products, lubricants and related products“, the secretariat of which is held by NEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the late

17、st by August 2006, and conflicting national standards shall be withdrawn at the latest by August 2006. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Rep

18、ublic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 4263-4:2006 has bee

19、n approved by CEN as EN ISO 4263-4:2006 without any modifications. EN ISO 4263-4:2006 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Reference number ISO 4263-4:2006(E) INTERNATIONAL STANDARD ISO 4263-4 First edition 2006-02-01 Petroleum an

20、d related products Determination of the ageing behaviour of inhibited oils and fluids TOST test Part 4: Procedure for industrial gear oils Ptrole et produits connexes Dtermination du comportement au vieillissement des fluides et huiles inhibs Essai TOST Partie 4: Mthode pour les huiles pour engrenag

21、es industriels EN ISO 4263-4:2006 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ii Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI iii Contents Page Foreword iv 1Scope . 1 2Normati

22、ve references. 1 3Terms and definitions. 2 4Principle. 2 5Reagents and materials . 2 6Apparatus 3 7Sampling 3 8Preparation of apparatus Cleaning of glassware . 5 9Procedure 5 10Expression of results . 6 11Precision 6 12Test report . 7 Annex A (normative) Liquid-in-glass thermometer specifications. 8

23、 Annex B (normative) Method for the determination of the insoluble content (precipitation number) 9 Annex C (informative) Method for the determination of the sediment content by filtration. 11 Annex D (informative) Method for the determination of the variation of the additives content. 12 Annex E (i

24、nformative) Method for the determination of the infra-red oxidation 13 Bibliography. 15 EN ISO 4263-4:2006 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI iv Foreword ISO (the International Organization for Standardization) is a worldwide fe

25、deration of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that com

26、mittee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accord

27、ance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard require

28、s approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 4263-4 was prepared by Technical

29、 Committee ISO/TC 28, Petroleum products and lubricants. ISO 4263 consists of the following parts, under the general title Petroleum and related products Determination of the ageing behaviour of inhibited oils and fluids TOST test: ?Part 1: Procedure for mineral oils ?Part 2: Procedure for category

30、HFC hydraulic fluids ?Part 3: Anhydrous procedure for synthetic hydraulic fluids ?Part 4: Procedure for industrial gear oils EN ISO 4263-4:2006 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 1 Petroleum and related products Determination of

31、 the ageing behaviour of inhibited oils and fluids TOST test Part 4: Procedure for industrial gear oils WARNING The use of this part of ISO 4263 may involve hazardous materials, operations and equipment. This part of ISO 4263 does not purport to address all of the safety problems associated with its

32、 use. It is the responsibility of the user of this part of ISO 4263 to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1 Scope This part of ISO 4263 specifies a method for the determination of the ageing behaviour of gear oils

33、 of categories CKC, CKD, CKS and CKT as defined in ISO 6743-65. The ageing is accelerated by the presence of air and elevated temperatures, and the degradation of the oil is assessed by the change in kinematic viscosity at 100 C, the insoluble content (precipitation number), and possibly the acid nu

34、mber increase, the sediment content by filtration, the additives content variation and the infra-red oxidation. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated referenc

35、es, the latest edition of the referenced document (including any amendments) applies. ISO 2977:1997, Petroleum products and hydrocarbon solvents Determination of aniline point and mixed aniline point ISO 3104:1994, Petroleum products Transparent and opaque liquids Determination of kinematic viscosit

36、y and calculation of dynamic viscosity ISO 3170:2004, Petroleum liquids Manual sampling ISO 3405:2000, Petroleum products Determination of distillation characteristics at atmospheric pressure ISO 3696:1987, Water for analytical laboratory use Specification and test methods ISO 3734:1997, Petroleum p

37、roducts Determination of water and sediment in residual fuel oils Centrifuge method ISO 12185:1996, Crude petroleum and petroleum products Determination of density Oscillating U-tube method EN ISO 4263-4:2006 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolle

38、d Copy, (c) BSI 2 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 insoluble content precipitation number number of millilitres of precipitate formed when 10 ml of lubricating oil are mixed with 90 ml of precipitation naphtha, and centrifuged

39、under the conditions of the test 3.2 sediment by filtration amount of insoluble matter, expressed in milligrams per 100 ml, retained on a filtration membrane of 1,2 m pore size after filtration under vacuum 4 Principle A test portion is reacted, in the absence of light, in the presence of air, and a

40、t a temperature appropriate to the type of industrial gear oil under test: 95 C for CKC type; 121 C for CKD type; 150 C for CKS and CKT types. At the end of a 312 h period, the increase in kinematic viscosity at 100 C, the insoluble content (precipitation number), the increase in acid number (if req

41、uired), the sediment content by filtration, the additives depletion and the infra-red oxidation, are determined. 5 Reagents and materials 5.1 Water, unless otherwise specified, in accordance with the requirements of grade 2 as defined in ISO 3696:1987. Potable water means tap water, unless normal pi

42、ped supplies are contaminated with particulate or highly soluble mineral content. 5.2 Heptane (C7H16), of reagent grade and of minimum purity 99,75 %. 5.3 Acetone, (CH3COCH3), of general purpose reagent grade (GPR). 5.4 Air, dried, oil-free, at constant pressure. Supply from air cylinders or from a

43、compressed air circuit is possible; this should be utilized via a regulation system to improve the consistency of the air flow. 5.5 Cleaning solutions 5.5.1 Strong oxidizing acid solution The reference strong oxidizing cleaning solution on which precision was based, is chromosulfuric acid (see the f

44、ollowing warning), but alternative non-chromium containing solutions, such as ammonium persulfate in concentrated sulphuric acid (8 g/l) have been found to give satisfactory cleanliness. A 10 % solution of three parts of hydrochloric acid (1 mol/l) and one part of orthophosphoric acid (concentrated

45、GPR grade) removes iron oxide deposits. WARNING Chromosulfuric acid is a health hazard. It is toxic, a recognized carcinogen as it contains Cr(VI) compounds, highly corrosive and potentially hazardous in contact with organic materials. When using chromosulfuric acid cleaning solution, eye protection

46、 and protective clothing are essential. Never pipette the cleaning solution by mouth. After use, do not pour cleaning solution down the drain, but neutralize it with great care owing to the concentrated sulfuric acid present, and dispose of it in accordance with standard procedures for toxic laborat

47、ory waste (chromium is highly dangerous to the environment). EN ISO 4263-4:2006 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:56:49 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 3 Strongly oxidizing acid cleaning solutions that are chromium-free are also highly corrosive and potentially haz

48、ardous in contact with organic materials, but do not contain chromium which has special disposal problems. 5.5.2 Surfactant cleaning fluid A proprietary strong surfactant cleaning fluid is a preferred alternative to the strong oxidizing cleaning solution whenever the condition of the glassware permi

49、ts this. 5.5.3 Laboratory detergent The detergent shall be water soluble. 6 Apparatus 6.1 Oxidation cell, consisting of a large test tube of borosilicate glass, 600 mm in length, of 41 mm inside diameter, with a graduation mark to indicate a volume of 300 ml ? 1 ml at 20 C, an air-delivery tube and a slotted cork stopper. The design and dimensions shall be as illustrated in Figure 1. New corks should be used for each test. 6.2 Heati

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