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1、BRITISH STANDARD BS EN ISO 4165:2003 Road vehicles Electrical connections Double-pole connection The European Standard EN ISO 4165:2003 has the status of a British Standard ICS 43.040.10 ? Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS E
2、N ISO 4165:2003 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 22 May 2003 BSI 22 May 2003 ISBN 0 580 41922 3 National foreword This British Standard is the official English language version of EN ISO 4165:2003. It is identical with ISO 4165
3、:2001. It supersedes BS EN 24165:1992 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee AUE/16, Electrical and electronic equipment, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its
4、 secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic
5、Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to underst
6、and the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises
7、a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pages ii and iii, a blank page, pages 1 to 4, an inside back cover and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments is
8、sued since publication Amd. No. DateComments Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 4165 May 2003 ICS 43.040.10Supersedes EN 24165:1991 English version Road vehicles - Electri
9、cal connections - Double-pole connection (ISO 4165:2001) Vhicules routiers - Connexions lectriques - Connexion bipolaire (ISO 4165:2001) Straenfahrzeuge - Elektrische Verbindungen - Zweipolige Steckverbindung (ISO 4165:2001) This European Standard was approved by CEN on 20 February 2003. CEN members
10、 are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application
11、to the Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same sta
12、tus as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom. EUR
13、OPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2003 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 4165:2003 E Licensed C
14、opy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Foreword The text of ISO 4165:2001 has been prepared by Technical Committee ISO/TC 22 “Road vehicles” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 4165:20
15、03 by CMC. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2003, and conflicting national standards shall be withdrawn at the latest by November 2003. This document supersedes EN 24165:19
16、91. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Neth
17、erlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 4165:2001 has been approved by CEN as EN ISO 4165:2003 without any modifications. EN ISO 4165:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006
18、, Uncontrolled Copy, (c) BSI INTERNATIONAL STANDARD ISO 4165 Second edition 2001-12-01 Reference number ISO 4165:2001(E) Road vehicles Electrical connections Double-pole connection Vhicules routiers Connexions lectriques Connexion bipolaire EN ISO 4165:2003 Licensed Copy: sheffieldun sheffieldun, na
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23、ini noiss wrtif gnirmo ietI rehSO ta tserdda eheb slow or SIsO memreb ydob in toc ehtnury fo tr ehtseuqeer. ISO copyrithg fofiec tsop esaCael 65 G 1121-HCeneva 02 Te.l + 22 14 10 947 11 Fax + 14 47 2290 9 74 E-liam copyrightsio.ch Web wwwsi.oc.h Prni detni Sztiwerldna EN ISO 4165:2003 Licensed Copy:
24、 sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally car
25、ried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
26、 ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical comm
27、ittees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of patent rights.
28、ISO shall not be held responsible for identifying any or all such patent rights. International Standard ISO 4165 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 3, Electrical and electronic equipment. This second edition cancels and replaces the first edition (ISO 4165:
29、1979), of which Figures 1 and 2, and the normative references, have been revised, and to which tests and requirements have been added. EN ISO 4165:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Licensed Copy: sheffieldun sheffieldun, n
30、a, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ANRETNIITOTS LANDNADRAISO 6141002:5)E( 1 Road vehicles Electrical connections Double-pole connection 1Scope This International Standard specifies the dimensions and electrical characteristics of the double-pole connection required for
31、 the interchangeability of the electrical connections used to supply additional appliances in road vehicles with a nominal supply voltage of or d.c. 2Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this Interna
32、tional Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents
33、indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 6722:1), Road vehicles 60 V and 600 V single-core cables Dimensions, test methods and other requirement
34、s ISO 8092-2:2000, Road vehicles Connections for on-board electrical wiring harnesses Part 2: Definitions, test methods and general performance requirements 2) 3Terms and definitions For the purposes of this International Standard, the terms and definitions given in ISO 8092-2 apply. 4Dimensions The
35、 dimensions of the plug and socket shall be in accordance with the dimensions shown in Figure 1. Details not specified are left to the manufacturers choice. 5Application The connection is intended for application within protected areas such as the passenger compartment, luggage compartment, or simil
36、ar areas. In case of outside mounting, additional protection is necessary. 6Tests and requirements 6.1General Perform the tests at a room temperature of unless otherwise specified. 1)To be published. (Revision of ISO 6722: all parts) 2)Corrected and reprinted 2001. 12 V24 V (235) C EN ISO 4165:2003
37、Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 2 Dimensions in millimetres Key 1Spring type contact 2Insulating part (optional) 3Terminal as agreed between manufacturer and user 4Contact area 5Spring-type contact a The resilient part (sprin
38、g-type contact) of the plug shall be capable of being introduced into the hole with diameter of the socket in order that the connection and disconnection forces of 6.2 may be performed. b The internal dimensions of the contact springs of the socket shall be such that the connection and disconnection
39、 forces of 6.2 may be performed. c If there is no undercut below the length of min. this dimension shall be min. Figure 1 Dimensions of plug and socket 12 H11 mm 8 mm12,5 mm EN ISO 4165:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 3
40、6.2Connection and disconnection 6.2.1Test The contacts shall be dry and clean. Perform the connection and disconnection in accordance with ISO 8092-2. 6.2.2Requirement The connection forces measured shall be a maximum of , and the disconnection forces a maximum of and a minimum of . 6.3Temperature r
41、ise 6.3.1Test Apply the temperature rise test according to ISO 8092-2, using a mated connection. Connect cables according to ISO 6722 of at least length to the terminals, with a nominal cross-sectional area of the conductor of . Apply a current of d.c. to the cables and contacts connected in series.
42、 For the test arrangement and areas of temperature measurements, see Figure 2. Key 1Load a Areas of temperature measurement for temperature rise test (terminals as agreed between manufacturer and user). Figure 2 Test arrangement 50 N50 N 16 N 1 m 1,5 mm2 12 A EN ISO 4165:2003 Licensed Copy: sheffiel
43、dun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 4 6.3.2Requirement The temperature rise measured after shall not exceed . 6.4Connection resistance (voltage drop) 6.4.1Test Measure the voltage drop as shown in the test arrangement of Figure 2, after the tenth inser
44、tion of the connectors, with a current of d.c. 6.4.2Requirement The voltage drop shall not exceed . 6.5Withstand voltage 6.5.1Test Apply the test in accordance with ISO 8092-2 at a relative humidity of between and . 6.5.2Requirement No flash over or breakdown shall occur when applying the test volta
45、ge for . 6.6Temperature/humidity cycling 6.6.1Test Apply the temperature/humidity test according to ISO 8092-2:2000, 4.10.1, at the class 1 test temperature environmental temperature range of to , and test temperature . 6.6.2Requirement After the test specified in 6.6.1, the sample shall fulfil subs
46、equently performed tests according to 6.4 and 6.5. 6.7Durability 6.7.1Test Apply a current of d.c. to a mated plug and socket, and perform 1 000 cycles of insertion and withdrawal at . Measure the temperature rise at the hottest area of the contacts. 6.7.2Requirement For the test in 6.7.1, the conta
47、ct temperature rise shall not exceed , and the voltage drop as shown in Figure 2 shall not exceed . 1 h16 K 12 A 50 mV 45 %75 % 1 min 40 C +70 C (852) C 12 A (181)cycles/min 16 K 70 mV EN ISO 4165:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy,
48、 (c) BSI Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 13:02:05 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS EN ISO 4165:2003 BSI 389 Chiswick High Road London W4 4AL BSI British Standards Institution BSI is the independent national body responsible for preparing British Standards. It pres
49、ents the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter. Revisions British Standards are updated by amendment or revision. Users of British Standards should make sure that they possess the latest amendments or editions. It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an inaccuracy or ambiguity while using this British Standard would i