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1、 Dansk standard DS/EN 1010-5 1. udgave 2005-05-30 Maskinsikkerhed Sikkerhedskrav til design og konstruktion af trykke- og papirkonverteringsmaskiner Del 5: Maskiner til produktion af blgepap og maskiner til opskring af plane plader og blgepap Safety of machinery Safety requirements for the design an
2、d construction of printing and paper converting machines Part 5: Machines for the production of corrugated board and machines for the conversion of flat and corrugated board DS-publikationstyper Dansk Standard udgiver forskellige publikationstyper. Typen p denne publikation fremgr af forsiden. Der k
3、an vre tale om: Dansk standard standard, der er udarbejdet p nationalt niveau, eller som er baseret p et andet lands nationale standard, eller standard, der er udarbejdet p internationalt og/eller europisk niveau, og som har fet status som dansk standard DS-information publikation, der er udarbejdet
4、 p nationalt niveau, og som ikke har opnet status som standard, eller publikation, der er udarbejdet p internationalt og/eller europisk niveau, og som ikke har fet status som standard, fx en teknisk rapport, eller europisk prstandard DS-hndbog samling af standarder, eventuelt suppleret med informati
5、vt materiale DS-hfte publikation med informativt materiale Til disse publikationstyper kan endvidere udgives tillg og rettelsesblade DS-publikationsform Publikationstyperne udgives i forskellig form som henholdsvis fuldtekstpublikation (publikationen er trykt i sin helhed) godkendelsesblad (publikat
6、ionen leveres i kopi med et trykt DS-omslag) elektronisk (publikationen leveres p et elektronisk medie) DS-betegnelse Alle DS-publikationers betegnelse begynder med DS efterfulgt af et eller flere prfikser og et nr., fx DS 383, DS/EN 5414 osv. Hvis der efter nr. er angivet et A eller Cor, betyder de
7、t, enten at det er et tillg eller et rettelsesblad til hovedstandarden, eller at det er indfrt i hovedstandarden. DS-betegnelse angives p forsiden. Overensstemmelse med anden publikation: Overensstemmelse kan enten vre IDT, EQV, NEQ eller MOD IDT: Nr publikationen er identisk med en given publikatio
8、n. EQV: Nr publikationen teknisk er i overensstemmelse med en given publikation, men prsentationen er ndret. NEQ: Nr publikationen teknisk eller prsentationsmssigt ikke er i overensstemmelse med en given standard, men udarbejdet p baggrund af denne. MOD: Nr publikationen er modificeret i forhold til
9、 en given publikation. DS/EN 1010-5 Kbenhavn DS projekt: 55992 ICS: 85.100 Frste del af denne publikations betegnelse er: DS/EN, hvilket betyder, at det er en europisk standard, der har status som dansk standard. Denne publikations overensstemmelse er: IDT med: EN 1010-5:2005. DS-publikationen er p
10、engelsk. EUROPEAN STANDARD NORME EUROPENNE EUROP ISCHE NORM EN 1010-5 May 2005 ICS 85.100 English version Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 5: Machines for the production of corrugated board and machines for the
11、 conversion of flat and corrugated board S curit des machines - Prescriptions de s curit pour la conceptions des machines dimpression, de transformation et d finition du papier - Partie 5: Onduleuses et machines de trasformation du carton plat et du carton ondul Sicherheit von Maschinen - Sicherheit
12、sanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Wellpappenerzeugungs-, Flach- und Wellpappenverarbeitungsmaschinen This European Standard was approved by CEN on 2 September 2004. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stip
13、ulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard e
14、xists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards
15、bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE
16、 FOR STANDARDIZATION COMIT EUR OP EN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2005 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-5:2005: E EN 1010-5:2005 (E) 2 Con
17、tents Page Foreword.4 Introduction.5 1 Scope5 2 Normative references.6 3 Terms and definitions 6 4 List of significant hazards8 5 Safety requirements and/or measures 13 5.1 General13 5.2 Machines for the production of corrugated board13 5.2.1 Entire machines13 5.2.2 Unwinding stations 14 5.2.3 Splic
18、ers.17 5.2.4 Preheater 18 5.2.5 Single facer.20 5.2.6 Inclined belt conveyor23 5.2.7 Bridge .23 5.2.8 Braking and web aligning section .24 5.2.9 Glue machine (Figure 11, item 1).24 5.2.10 Heating and pulling section.24 5.2.11 Rotary shears (Figure 11, item 16).27 5.2.12 Pulling unit (Figure 12).27 5
19、.2.13 Slitter-scorer units28 5.2.14 Web diverter .29 5.2.15 Sheeters29 5.2.16 Stacker devices30 5.3 Folding box gluer machines 32 5.3.1 Feeder.32 5.3.2 Folding section.33 5.3.3 Gluing section 34 5.3.4 Folding belt.34 5.3.5 Pressing section.35 5.3.6 Entire machine35 5.4 Inline machines 36 5.4.1 Entir
20、e machine (Figure 20).36 5.4.2 Feeding unit (Figure 20, item 1).36 5.4.3 Printing unit (Figure 20, item 5) .39 5.4.4 Slitter-scorer unit (Figure 20, item 7), rotary die cutter (Figure 20, item 8)39 5.4.5 Folding unit (folding box gluer) (Figure 20, item 10).40 5.4.6 Stitching unit (Figure 20, item 1
21、1)40 5.4.7 Delivery (Figure 20, item 12) 41 5.5 Hand-fed platen machines for cutting and creasing.41 5.6 Automatic flatbed punching machines44 5.6.1 Feeder (Figure 24, item 1) 44 5.6.2 Punching section (Figure 24, item 2).45 5.6.3 Breaking section (Figure 24, item 3)45 5.6.4 Blank separating section
22、, blank delivery (Figure 24, item 4)46 5.6.5 Trimming and delivery of gripper edge (Figure 24, item 5) 46 5.6.6 Entire machine46 5.7 Tube winding machines.47 EN 1010-5:2005 (E) 3 6 Verification of safety requirements and/or measures 49 7 Information for use 56 7.1 Instruction handbook 56 7.1.1 Corru
23、gated board machine . 56 7.1.2 Folding box gluer machines 57 7.1.3 Inline machines 58 7.1.4 Hand-fed platen machines 58 7.1.5 Automatic flatbed punching machines. 58 7.1.6 Tube winding machine 58 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU
24、Directive 98/37/EC 59 Bibliography. 60 EN 1010-5:2005 (E) 4 Foreword This document (EN 1010-5:2005) has been prepared by Technical Committee CEN/TC 198 “ Printing and paper machinery - Safety” , the secretariat of which is held by DIN. This European Standard shall be given the status of a national s
25、tandard, either by publication of an identical text or by endorsement, at the latest by November 2005, and conflicting national standards shall be withdrawn at the latest by November 2005. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent r
26、ights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directives. For relationsh
27、ip with EU Directives, see informative Annex ZA, B, C or D which is an integral part of this document According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Repu
28、blic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. -,-,- EN 1010-5:2005 (E) 5 Introduction This document is a t
29、ype C standard as stated in EN ISO 12100-1:2003. It contains additional safety requirements and/or deviations from EN 1010-1:2004. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. For machines designed a
30、nd built in compliance with this type C standard, the following rule applies: where provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards. This standard
31、consists of the following parts: Part 1 Common requirements Part 2 Printing and varnishing machines including pre-press machinery Part 3 Cutting machines Part 4 Bookbinding, paper converting and finishing machines Part 5 Machines for the production of corrugated board and machines for the conversion
32、 of flat and corrugated board 1 Scope This standard applies to machines for the production of corrugated board and the conversion of flat and corrugated board: corrugated board production machines; folder gluer machines; printer slotters, rotary die cutters and combined machines (inline machines); h
33、and-fed platen machines for cutting and creasing; automatic platen machines for cutting and creasing; tube winding machines. This document shall be used together with EN 1010-1:2004. Both parts together identify all significant hazards relevant to machines for the production of corrugated board and
34、the conversion of flat and corrugated board when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements in EN 1010-5 take precedence over respective requirements in EN 1010-1:2004. This document does not deal with risks generated by
35、noise emitted from the machines. These issues are fundamentally covered in EN 1010-1:2004 However, this document specifies requirements for noise reduction of corrugated board and flatbed punching machines. EN 1010-5:2005 (E) 6 This document is not applicable to machines for the production of corrug
36、ated board and machines for the conversion of flat and corrugated board which are manufactured before the date of publication of this document by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edit
37、ion cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 418:1992, Safety of machinery Emergency stop equipment, functional aspects Principles for design EN 619:2002, Continuous handling equipment and systems Safety and EMC requi
38、rements for equipment for mechanical handling of unit loads EN 954-1:1996, Safety of machinery Safety-related parts of control systems Part 1: General principles for design EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 1010-1:2004, Sa
39、fety of machinery Technical safety requirements for the design and construction of printing and paper converting machines Part 1: Common requirements EN 1050:1996, Safety of machinery Principles for risk assessment EN 1088:1996, Safety of machinery Interlocking devices associated with guards Princip
40、les for design and selection EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy categories 2 and 3 EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment EN ISO 12100-1:2003,
41、 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) EN 60529:1991, Degrees of protection pro
42、vided by enclosures (IP code) (IEC 60529:1989). 3 Terms and definitions For the purposes of this European Standard, the terms given in EN ISO 12100-1:2003 and EN 1010-1:2004 and the following terms apply. 3.1 ESPD electro-sensitive protective device 3.2 stop safe section specific part of a machine o
43、r equipment which can be provided with a separate safeguard against restart EN 1010-5:2005 (E) 7 3.3 stop safe actuator control element which, when actuated, prevents restart of that specific part of the machine. The actuator is locked in the stop safe position and can be disengaged by turning it 3.
44、4 splicer device provided on unwinds with automatic reel changing for cutting off the run-down paper web supplied from the unwinding reel and fitting the cut web to the paper web from the new reel such as to ensure continuous production 3.5 single facer equipment where corrugations are embossed into
45、 a paper web by using two corrugating rollers and where a liner is glued onto one side 3.6 preheater equipment for preheating the paper web where the web is brought into contact with a steam-heated cylinder 3.7 wrap arm arm moving around the preheating cylinder in such a way as to vary the length of
46、 the paper web in contact with the preheating cylinder 3.8 inclined belt conveyor transport system for feeding the single-faced corrugated board onto the bridge 3.9 inclined belt conveyor side that side of a single facer where the corrugated board is delivered and fed onto the bridge by the inclined
47、 belt conveyor 3.10 bridge transport system positioned above the single facers, serving as storage facility. The inclined belt conveyor feeds the single-faced corrugated board to the bridge where it is deposited in loops and subsequently fed to the following machines 3.11 braking and web aligning se
48、ction unit which is fitted on the bridge for taking up slacks in the single-faced corrugated web and guiding the web into the following machines 3.12 glue machine separate machine for applying an even layer of glue onto the top of the corrugations of one or more single- faced board webs 3.13 heating
49、 and pulling section equipment for joining one or more single-faced webs coated with glue on the corrugated side with a liner and for drying and transporting it to following machines 3.14 rotary shears rotary cutter for cutting the running corrugated web when changing the format and for removing imperfections (waste material) EN 1010-5:2005 (E) 8 3.15 pulling section pair of transport rollers ensuring