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1、 WORLDWIDE ENGINEERING STANDARDS Material Specification General GMW3059 Restricted and Reportable Substances for Parts Copyright 2007 General Motors Corporation All Rights Reserved May 2007 Originating Department: North American Engineering Standards Page 1 of 7 1 Scope 1.1 Material Description. Thi
2、s specification lists substances whose use in materials and components, in the interests of personnel and environmental safety, are either prohibited or limited. These restrictions are based on existing legislation or self-imposed regulations. The aim of this specification is to restrict/stop the us
3、age of the substances listed, to facilitate compliance with current and future regulations. For additional information on GMW3059, including electronic versions of forms, frequently asked questions and the exemption process, see the website . 1.2 Symbols. Not applicable. 1.3 Typical Applications. Th
4、is specification applies to materials and components specified by the purchaser and does include items where the design is held by the supplier, such as “black-box” items. 2 References Note: Only the latest approved standards are applicable unless otherwise specified. 2.1 External Standards/Specific
5、ations. DIN 50993-1 ISO 11014 2.2 GM Standards/Specifications. GMW3001 GMW14236 GMW3034 2.3 Additional References. Global Automotive Declarable Substances List (GADSL) 3 Requirements 3.1 General. Most requirements of this specification are contained in the Global Automotive Declarable Substances Lis
6、t (GADSL). available at www.gadsl.org. Additional requirements to the GADSL list are contained in Table 1. All substances listed that are present in the component or product must be declared if the permitted limits are exceeded. Content limits are specified for all substances whether Prohibited (P)
7、or just requiring Declaration (D). For amounts below this limit a declaration is not required. This percentage is to be calculated for the single material/surface treatment, not at the part or the assembly level. If technical requirements make the use of Prohibited (P) substances absolutely necessar
8、y, a deviation from this specification must be agreed upon between the supplier and the responsible department at the purchaser. With the exception of Shanghai GM, and GMNA Allison Transmission (see “Exceptions” section 3.2.3) this specification requires the supplier to input the full material compo
9、sition of their parts, including any GMW3059 substances, in the International Material Data System (IMDS, website: http:/). Reporting in IMDS will also fulfill the specific reporting requirements that are contained in GMW3059. Detailed information on GMs IMDS requirements is available on the GM Supp
10、ly Power website: http:/ (from any Power- Section into / Library / General Information / Environmental Sourcing Information / IMDS/.). For Shanghai GM, reporting by means of IMDS will be required once IMDS ID of Shanghai GM is available. 3.2 Requirements on Delivery. Independent of this regulation,
11、the supplier bears the responsibility for ensuring that the materials and components delivered meet the relevant legislations and regulations of the countries to which they are supplied. The requirements defined in this specification apply for all new and carry-over materials and components supplied
12、, unless otherwise specified on the drawing. These requirements also apply to re-sourced or re-designed materials and components. -,-,- GMW3059 GM WORLDWIDE ENGINEERING STANDARDS Copyright 2007 General Motors Corporation All Rights Reserved Page 2 of 7 May 2007 Table 1: Restricted (P) and Reportable
13、 (D) Substances Substance Rating Requirement Detail All substances listed on the GADSL are declarable in GMW3059. All substances listed as prohibited on the GADSL are prohibited in GMW3059. The GADSL is located on www.gadsl.org GM Requirements IN ADDITION to the GADSL: Benzene See GADSL Prohibition
14、applies to non-fuel applications only. Chromium(VI)-Salt P for all applications For applications where the hexavalent chromium is not leachable: A maximum concentration of 1000 ppm by weight and per homogeneous material shall be tolerated. Test method: A test for total chromium (for example) can be
15、used to determine that the application is hexavalent chromium free. For applications where the hexavalent chromium is leachable: A maximum concentration of 0.1 g/cm per homogeneous material shall be tolerated. Test method: GMW3034 or DIN 50993-1 Formaldehyde P 10 ppm The Prohibition applies to passe
16、nger compartment parts only. Formaldehyde is D for all parts per the GADSL. Test method: GMW14236 Lead and Compounds See GADSL Lead in Electronics: Will be Prohibited in solder and component finishes used in electrical and electronic components for all parts to be released the first time: for vehicl
17、e lines as of MY 2009 onwards and for powertrain units, safety applications, and applications requiring additional technical maturity as of MY 2012 onwards. Long term carryover components may continue to use lead after 2012 until the device is resourced or redesigned, at which time they must become
18、lead-free. This lead elimination strategy shall include, but is not limited to: a. lead in solder used to connect the components to the circuit board b. lead in coatings on connector terminals and “pre-solder” of wires and components prior to soldering, crimping, etc. c. lead in solder for connectio
19、n of components/devices within a higher assembly (e.g. motors) Lead in all other applications: Prohibited for all other applications: Exemptions to Prohibition according to Directive 2000/53/EC Annex II. 3.2.1 Chemical Requirements. Questions regarding the presence of these substances can be resolve
20、d by using the test method listed or by any appropriate accepted analytical method. 3.2.2 Additional Requirements. Not applicable. 3.2.3 Exceptions. 3.2.3.1 Allison Transmission has several automotive customers (including GMNA vehicle operations) and the U.S. military. -,-,- GM WORLDWIDE ENGINEERING
21、 STANDARDS GMW3059 Copyright 2007 General Motors Corporation All Rights Reserved May 2007 Page 3 of 7 3.2.3.1.2 GM requires submission via IMDS for the assemblies sent to the vehicle divisions. 3.2.3.1.3 The U.S. military prohibits entry of military information into databases that are out of the cou
22、ntry. This prohibition includes information on the final assembly provided to the military, and can include information on the component parts. 3.2.3.1.4 If a supplier is sending military components to Allison, it is imperative that they contact Allison for direction on submission. 3.2.3.1.5 Supplie
23、rs of such military components are required to submit using the GMW3059 report form, not IMDS. 3.2.3.1.6 Contact information for Allison is on . 3.2.3.1.7 GMNA Allison Transmission suppliers must continue to submit Data Sheet 1 (Appendix A). 3.2.3.2 Shanghai GM, all IMDS users are required to send t
24、he exported IMDS Data to the contact in the proper media. For non-IMDS user, only GMW3059 Data Sheets (Appendix A) are required in the transition period. 3.2.3.3 When using Data Sheets (Appendix A): The substances and the materials/components they are used in must be detailed if they contain substan
25、ces listed in the GADSL or Table 1 in amounts exceeding the stated limits. If the substance is listed as Prohibited, “P”, prior approval and sign off of Appendix A is required by the department listed in the Contact list for the Unit the part is being supplied to. Otherwise, check the appropriate bo
26、x and submit Appendix A as a declaration of compliance to the unit contact as listed in the Contact List. 4 Manufacturing Process Not applicable. 5 Rules and Regulations 5.1 All materials supplied to this standard must comply with the requirements of GMW3001, Rules and Regulations for Material Speci
27、fications. 6 Approved Sources Not applicable. 7 Notes 7.1 Glossary. Not applicable. 7.2 Acronyms, Abbreviations, and Symbols. GADSL Global Automotive Declarable Substances List IMDS International Material Data System 8 Coding System This standard shall be referenced in other documents, drawings, etc
28、. as follows: Restricted and Reportable Substances for Parts per GMW3059 9 Release and Revisions 9.1 Release. This standard originated in May 1998, replacing HN 1000, Clause J (Holden), GM1000M (GMNA), EDS-A-0101 (GMDAT), and QU 000000, QU 000001, QU 000002, QU 000003, QU 000004, QU 000005, and STD
29、3977 (GME). It was approved and first published in March 1999. 9.2 Revisions. Rev Approval Date Description (Organization) H MAY 2006 The GADSL was updated to further commonize with GMW3059 so any duplicated information has been eliminated from GMW3059. The entries on Benzene, Hexavalent chromium an
30、d Lead were updated. The entries on radioactive substances polybrominated terphenyls, Mercury and Cadmium were deleted. The requirements for periodic review of the declarable substances were eliminated. Prohibition for lead in solder was added. Updated to current template added Notes section. I May
31、2007 Appendix A was revised to note that the form is used for Allison Transmission, and temporarily for GM Shanghai. Clarification was also added to the text. GM Holden is using IMDS exclusively to verify GMW3059 compliance. Editorial update to current template. -,-,- GMW3059 GM WORLDWIDE ENGINEERIN
32、G STANDARDS Copyright 2007 General Motors Corporation All Rights Reserved Page 4 of 7 May 2007 Appendix A: Shanghai GM and Allison Transmission only N. Address: Country: Phone: FAX: S. Purpose for Use and Plan to Eliminate Use Including Timing and Substitute Substances Approved: Not approved: Mass %
33、 Substance in Material Name I. Manufacturer/Supplier Information J. Name: K. Company: DUNS #: L. Department: M. Mail Code (if applicable): R. Substance CAS Number Mass % Material in Component U. Unit Approval if “P” Substances Present Signature/ Seal: Printed Name: Date: F. Unit Supplied to: G. Asm/
34、Part mass: H. Comments (L/P/S status): Name Rev. Date: Q. Material/surface treatment Standard No. Mass 1. This part does not contain substances listed in GMW3059 above the reporting limits 2. This part does contain substances listed in GMW3059 above the reporting limits as detailed below. Name A. As
35、sembly (Asm)/Part Information B. Asm/Part Number: C. Asm/Part Name: D. Model Yr/Vehicle Line: Engine Transmission RPO (Family): E. Asm/Part Revision Level: O. P. Component in Assembly Part No. T. Supplier Certification Signature/ Seal: Printed Name: Date: -,-,- GM WORLDWIDE ENGINEERING STANDARDS GMW
36、3059 Copyright 2007 General Motors Corporation All Rights Reserved May 2007 Page 5 of 7 Instructions for Data Sheet 1 Data Sheet 1 is to be filled out for all parts. The form should be mailed to each unit that the part is being supplied to. If the part is being supplied to more than one unit, for ex
37、ample NAO Car Group and GME Ruesselsheim, the form must be mailed to each unit. A. Assembly (Asm)/Part Information: Title block - Enter the information that identifies the part being supplied into sections B-H. B. Asm/Part Number: Enter the part identification number assigned by the unit the part is
38、 being supplied to. C. Asm/Part Name: Enter the name of the part as assigned by the unit the part is being supplied to. D. Model Yr/Vehicle Line: Enter the model year of the vehicle the part is being supplied for and the name of the vehicle. For Powertrain parts please enter the model year and Engin
39、e/Transmission RPO (or family). E. Asm/Part Revision Level and Rev. Date: Enter any information that would identify what the most current level of revision and what date that last revision occurred. F. Unit Supplied to: Enter the name of the organization you are supplying the part to. A list of unit
40、s along with contact information for each is in the appendix. G. Asm/Part Mass: Enter the mass of the complete assembly being supplied. H. Comments: Enter any other information that would help identify the part. I. Manufacturer/Supplier Information: Title block - Supplier enters their information in
41、 sections J-N. J. Name: Enter contact name at the supplier. K. Company: Enter company name that is supplying the part. L. Department: Enter the department within the supplier company that the contact belongs to. M. Mail Code (if applicable): Enter internal mail code if required within supplier compa
42、ny to get mail to the contact person. N. Address: Enter address (including country), telephone number, and fax number for supplier. O. Declaration section: Mark the applicable box. If box 1 is marked proceed to section T sign and submit form. If box 2 is marked proceed to section P. P. Component in
43、Assembly: If there is more than one component in the assembly/part being supplied enter the part number, name, and mass of the specific component that the reported substance is found in. If there is more than one component that contains the reported substance list all components that apply. If there
44、 is more than one reported substance, list all components that contain each substance. Q. Material/Surface treatment: Enter the standard number, name, and mass percentage of the material or surface treatment that contains the restricted or reported substance. R. Substance: Enter the CAS number, name
45、, and mass percentage of the reported substance present in the material/surface treatment listed in Q. S. Purpose for Use and Plan to Eliminate Use Including Timing and Substitute Substances: State the reason this substance must be used. Also state what plans are in place to eliminate the use of thi
46、s substance, by what date the use will be eliminated and what the substitute substance will be. T. Supplier Certification: Sign, print name and date to certify all listed information is true and correct. U. Unit Approval if “P” Substances Present: If the substance listed is a “P” substance the unit
47、the part is being supplied to must sign the form to approve the use. -,-,- GMW3059 GM WORLDWIDE ENGINEERING STANDARDS Copyright 2007 General Motors Corporation All Rights Reserved Page 6 of 7 May 2007 Contact List Unit Contact: Unit: GME GM Holden GM North America Dept.: ITDC, Central Laboratories M
48、aterials Engineering Materials Engineering Post-box/ mail code: IPC: R2-50 Mail Point 350 480-210-3B1 Location: 65423 Rsselsheim 241 Salmon St 30001 Van Dyke Germany Port Melbourne 3207 Warren, MI 48090 Australia USA Mr./Mrs.: Edwin Leber Afia Demiri Doris Hill Phone: 0049 (0)6142 7-74875 61 3 9647 1473 01 (586) 575-7981 Fax: 49 06142 / 774484 61 3 9647 1286 01 (586) 575-8163 Unit Contact: Unit: GME GM do Brasil Ltd GMDAT Dept.: Materials Technology Materials & Fastening Eng. Polymer/Organic Material Lab Post-box/ mail code: TCETC A 16-1 Cx. Postal 197 199-1, Cheongcheon-D