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1、 Reference number ISO 15136-2:2006(E) ISO 2006 INTERNATIONAL STANDARD ISO 15136-2 First edition 2006-06-01 Petroleum and natural gas industries Progressing cavity pump systems for artificial lift Part 2: Surface-drive systems Industries du ptrole et du gaz naturel Pompes de fond cavit progressive po
2、ur activation des puits Partie 2: Systmes dentranement en surface Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/06/2007 23:52:39 MDTNo reproduction or networking permitted without lice
3、nse from IHS -,-,- ISO 15136-2:2006(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing
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6、riat at the address given below. ISO 2006 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the addre
7、ss below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2006 All rights reserved Copyright International Organization for
8、Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/06/2007 23:52:39 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 15136-2:2006(E) ISO 2006 All rights reserved iii Contents Page Foreword iv Introduct
9、ion v 1 Scope . 1 2 Normative references. 1 3 Terms and definitions. 2 4 Abbreviated terms 5 5 Functional specification. 6 5.1 General. 6 5.2 Surface-drive system type selection 6 5.3 Functional characteristics . 6 5.4 Environmental compatibility 7 5.5 Compatibility with related well equipment. 7 5.
10、6 Design validation and product functional testing. 7 5.7 Quality control documentation 7 6 Technical specification 8 6.1 General requirements. 8 6.2 Technical characteristics. 8 6.3 Design criteria. 8 6.4 Design verification 10 6.5 Design validation 10 6.6 Product functional test. 10 6.7 Additional
11、 testing 11 6.8 Allowable design changes. 11 6.9 Design scaling. 11 7 Supplier requirements 11 7.1 General. 11 7.2 Documentation and data control. 11 7.3 Product identification. 13 7.4 Quality control documentation 13 7.5 Design verification 17 7.6 Product functional testing . 17 8 Repair. 17 9 Prep
12、aration for shipment. 17 10 Product application changes. 17 Annex A (normative) Requirements for elastomers and non-metallic materials 18 Annex B (informative) Brake system evaluation method. 20 Annex C (informative) Installation guidelines . 34 Annex D (informative) Operation guidelines . 36 Annex
13、E (informative) Equipment selection guidelines . 38 Annex F (informative) User/purchaser functional specification form. 39 Annex G (informative) Brake system test methods 41 Annex H (informative) Selection and use of sucker rods in PCP rotary pumping applications 44 Bibliography. 49 Copyright Intern
14、ational Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/06/2007 23:52:39 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 15136-2:2006(E) iv ISO 2006 All rights reserved Foreword IS
15、O (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical co
16、mmittee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electro
17、technical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the me
18、mber bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identif
19、ying any or all such patent rights. ISO 15136-2 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 15136 consists of the following parts: Downho
20、le equipment for petroleum and natural gas industries Progressing cavity pump systems for artificial lift Part 1: Pumps Petroleum and natural gas industries Progressing cavity pump systems for artificial lift Part 2: Surface-drive systems Copyright International Organization for Standardization Prov
21、ided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/06/2007 23:52:39 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 15136-2:2006(E) ISO 2006 All rights reserved v Introduction This part of ISO 15136 has been developed by
22、 users/purchasers and suppliers/manufacturers of progressing cavity pump surface-drive systems and is intended for use in the petroleum and natural gas industry worldwide. ISO 15136-2 provides requirements and information to both parties in the selection, manufacturing, testing, and using progressin
23、g cavity pump surface-drive systems as defined in the scope. Further, ISO 15136-2 addresses supplier requirements, which set the minimum parameters with which suppliers shall comply to claim conformity with this International Standard. ISO 15136-2 has been structured to allow for grades of increased
24、 requirements in quality control documentation. These variations allow the user/purchaser to select the grade that is required for a specific application. There are two quality control documentation grades, which provide the user/purchaser the choice of requirements to meet their preference or appli
25、cation. Quality control documentation grade Q2 is the standard grade offered and quality control documentation grade Q1 provides additional documentation. Additional requirements can be specified by the user/purchaser as supplemental requirements. Users of this International Standard should be aware
26、 that requirements above those outlined in this International Standard may be needed for individual applications. This International Standard is not intended to inhibit a supplier/manufacturer from offering, or the user/purchaser from accepting, alternative equipment or engineering solutions. This m
27、ay be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 15136-2 and provide details. Copyright International Organization for Standardization Provided by IHS under license with
28、ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/06/2007 23:52:39 MDTNo reproduction or networking permitted without license from IHS -,-,- Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545
29、001 Not for Resale, 04/06/2007 23:52:39 MDTNo reproduction or networking permitted without license from IHS -,-,- INTERNATIONAL STANDARD ISO 15136-2:2006(E) ISO 2006 All rights reserved 1 Petroleum and natural gas industries Progressing cavity pump systems for artificial lift Part 2: Surface-drive s
30、ystems 1 Scope This part of ISO 15136 provides requirements for the design, design verification and validation, manufacturing and data control, performance ratings and repair of progressing cavity pump surface-drive systems for use in the petroleum and natural gas industry. This part of ISO 15136 is
31、 applicable to those products meeting the definition of surface-drive systems. Additionally, informative annexes provide information on brake system selection, installation, and operation; and sucker rod selection and use. Equipment not covered by this part of ISO 15136, unless integral by design, i
32、ncludes bottom drive systems, sucker rods, polished rod clamps, stuffing boxes, electrical controls, instrumentation, external power transmission devices, auxiliary equipment, such as belts, sheaves and equipment guards. These items might or might not be covered by other International Standards. 2 N
33、ormative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 2859-1, Sampling procedur
34、es for inspection by attributes Part 1: Sampling schemes indexed by acceptance quality level (AQL) for lot-by-lot inspection ISO 2859-2, Sampling procedures for inspection by attributes Part 2: Sampling plans indexed by limiting quality (LQ) for isolated lot inspection ISO 3601-1, Fluid power system
35、s O-rings Part 1: Inside diameters, cross-sections, tolerances and size identification code ISO 3601-3, Fluid power systems O-rings Part 3: Quality acceptance criteria ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6507-1, Metallic materials Vickers hardness test Part 1
36、: Test method ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (Scales A, B, C, D, E, F, G, H, K, N, T) ISO 9000, Quality management systems Fundamentals and vocabulary ISO 9712, Non-destructive testing Qualification and certification of personnel Copyright International Org
37、anization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/06/2007 23:52:39 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 15136-2:2006(E) 2 ISO 2006 All rights reserved ISO 15156 (all parts),
38、Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production ASTM A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products ASTM D1415, Standard Test Method for Rubber Property International Hardness ASTM D2240, Standard T
39、est Method for Rubber Property Durometer Hardness ASTM E140, Standard Hardness Conversion Tables for Metals Relationship Among Brinell Hardness, Vickers Hardness, Rockwell Hardness, Superficial Hardness, Knoop Hardness, and Scleroscope Hardness MIL STD 105E, Sampling Procedures and Tables for Inspec
40、tion by Attributes 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 9000 and the following apply. 3.1 applied torque torque that is applied to the top of the drive string by the surface-drive system 3.2 auxiliary equipment equipment or components that
41、 are outside the scope of this part of ISO 15136 and are typically selected and/or installed by the user/purchaser; examples are sheaves and belts, motors, polished rod clamps, guards, motor controllers and torque limiting devices 3.3 axial-load capacity maximum allowable load that can be supported
42、by the structure independent of auxiliary equipment capabilities 3.4 backspin process by which the progressing cavity pump, the drive string and the power train turn in the direction opposite to normal operation and which is driven by the release of the torsional and fluid potential energy 3.5 backs
43、pin-resisting torque torque applied to the drive string to resist backspin 3.6 brake-engagement speed rotational speed at which the brake system engages during backspin 3.7 bottom-drive system PCP drive system utilizing a downhole prime mover 3.8 brake system system that provides controlled resistan
44、ce to backspin 3.9 drive string device transmitting power (usually sucker rods) between the surface-drive system and the PCP Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/06/2007 23:52
45、:39 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 15136-2:2006(E) ISO 2006 All rights reserved 3 3.10 dynamic fluid level depth from the wellhead to the top of the liquid column in the casing-tubing annulus under dynamic conditions 3.11 direct drive type of surface-dr
46、ive system with no internal gear reduction 3.12 driver sheave pulley mounted on the prime mover shaft in belt driven surface-drive systems 3.13 driven sheave pulley mounted on the main shaft in belt-driven surface-drive systems 3.14 flow rate volume of fluid pumped per unit of time 3.15 fluid potent
47、ial energy energy stored in the production system due to the difference in fluid levels between the production tubing and the tubing-casing annulus 3.16 fluid head pressure exerted by the fluid above the downhole pump 3.17 friction torque resistance to rotation of the drive string (inside the tubing
48、) and the rotor (inside the stator) that is dependent upon factors including (but not limited to) well depth and trajectory, pump geometry and interference fit between rotor and stator, and stuffing box characteristics 3.18 gear-reduction drive type of surface-drive system with an internal gear reduction 3.19 heat capacity total energy absorbed by the surface-drive system divided by the change in surface-drive system temperature 3.20 heat d