ISO-14692-2-2002.pdf

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1、 Reference number ISO 14692-2:2002(E) ISO 2002 INTERNATIONAL STANDARD ISO 14692-2 First edition 2002-12-15 Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping Part 2: Qualification and manufacture Industries du ptrole et du gaz naturel Canalisations en plastique renforc de ve

2、rre (PRV) Partie 2: Conformit aux exigences de performance et fabrication ISO 14692-2:2002(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded ar

3、e licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Detail

4、s of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem rel

5、ating to it is found, please inform the Central Secretariat at the address given below. ISO 2002 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, wit

6、hout permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2002 All ri

7、ghts reserved ISO 14692-2:2002(E) ISO 2002 All rights reserved iii Content Page Foreword.v Introduction .vi 1 Scope 1 2 Normative references . 1 3 Terms and definitions. 3 4 Symbols and abbreviated terms 3 5 Materials of construction and wall thickness limitations. 3 5.1 General. 3 5.2 Fibre 3 5.3 R

8、esin. 3 5.4 Joints 4 5.5 Wall thickness limitations 5 6 Qualification programme 5 6.1 General. 5 6.2 Qualification pressure and temperature. 6 6.3 Effect of temperature and chemical resistance. 16 6.4 Optional qualification requirements . 17 6.5 Fire performance. 18 6.6 Electrical conductivity and e

9、lectrostatic dissipative properties 21 6.7 Additional component properties . 24 6.8 Component data for quality control baseline. 25 7 Preferred dimensions. 26 7.1 Nominal diameters 26 7.2 Bend radii. 27 7.3 Fitting lengths . 27 8 Quality programme for manufacture. 27 8.1 General requirements. 27 8.2

10、 Quality control equipment . 28 8.3 Quality control tests . 28 8.4 Quality control records. 34 9 Component marking. 35 9.1 General. 35 9.2 Requirements 35 10 Handling, storage and transportation. 36 11 Documentation 36 11.1 General. 36 11.2 Purchase order documentation. 36 11.3 Qualification documen

11、tation . 36 11.4 Production quality control documentation 37 11.5 Installation documentation 38 11.6 Published values. 38 Annex A (informative) Examples of component requirements for qualification 41 Annex B (informative) Pressure qualification test ratios . 43 Annex C (normative) Failure enveloppe.

12、 46 ISO 14692-2:2002(E) iv ISO 2002 All rights reserved Annex D (informative) Guidance on determination of partial factors A1 and A2 for temperature and chemical resistance.48 Annex E (normative) Fire endurance testing.50 Annex F (normative) Modifications to fire reaction test procedures 59 Annex G

13、(normative) Determination of electrostatic properties of GRP pipe system components61 Annex H (normative) Preferred dimensions 72 Annex I (informative) Example of enquiry sheet75 Annex J (informative) Example of qualification summary form.76 Annex K (normative) Least-square method for calculating th

14、e long-term hydrostatic pressure from regression data.78 Bibliography86 ISO 14692-2:2002(E) ISO 2002 All rights reserved v Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International

15、 Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, a

16、lso take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical commit

17、tees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the pos

18、sibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 14692-2 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemic

19、al and natural gas industries, Subcommittee SC 6, Processing equipment and systems. ISO 14692 consists of the following parts, under the general title Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping: Part 1: Vocabulary, symbols, applications and materials Part 2: Qualific

20、ation and manufacture Part 3: System design Part 4: Fabrication, installation and operation -,-,- ISO 14692-2:2002(E) vi ISO 2002 All rights reserved Introduction The objective of this part of ISO 14692 is to enable the purchase of GRP components with known and consistent properties from any source.

21、 Main users of the document will be the principal and the manufacturer, certifying authorities and government agencies. -,-,- INTERNATIONAL STANDARD ISO 14692-2:2002(E) ISO 2002 All rights reserved 1 Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping Part 2: Qualification an

22、d manufacture 1 Scope This part of ISO 14692 gives requirements for the qualification and manufacture of GRP piping and fittings in order to enable the purchase of GRP components with known and consistent properties from any source. It is applicable to qualification procedures, preferred dimensions,

23、 quality programmes, component marking and documentation. This part of ISO 14692 is intended to be read in conjunction with ISO 14692-1. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited appl

24、ies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 834-1, Fire-resistance tests Elements of building construction Part 1: General requirements ISO 1172, Textile-glass-reinforced plastics Prepregs, moulding compounds and laminates Determ

25、ination of the textile-glass and mineral-filler content Calcination methods ISO 4901, Reinforced plastics based on unsaturated polyester resin Determination of residual styrene monomer content ISO 6721-1, Plastics Determination of dynamic mechanical properties Part 1: General principles ISO 7822:199

26、0, Textile glass reinforced plastics Determination of void content Loss on ignition, mechanical disintegration and statistical counting methods ISO 10467:1), Plastics piping systems for pressure and non-pressure drainage and sewerage Glass- reinforced thermosetting plastics (GRP) systems based on un

27、saturated polyester (UP) resin ISO 10639:1), Plastics piping systems for water supply, with or without pressure Glass-reinforced thermosetting plastics (GRP) systems based on unsaturated polyester (UP) resin ISO 11357-2, Plastics Differential scanning calorimetry (DSC) Part 2: Determination of glass

28、 transition temperature 1) To be published. ISO 14692-2:2002(E) 2 ISO 2002 All rights reserved ISO 14692-1:2002, Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping Part 1: Vocabulary, symbols, applications and materials ASTM C177, Standard test method for steady-state heat f

29、lux measurements and thermal transmission properties by means of the guarded-hot-plate apparatus ASTM D257, Standard test methods for DC resistance or conductance of insulating materials ASTM D696, Standard test method for coefficient of linear thermal expansion of plastics between 30 C and 30 C wit

30、h a vitreous silica dilatometer ASTM D1598, Standard test method for time-to-failure of plastic pipe under constant internal pressure ASTM D1599, Standard test method for resistance to short-time hydraulic failure pressure of plastic pipe, tubing, and fittings ASTM D2105, Standard test method for lo

31、ngitudinal tensile properties of “fiberglass” (glass-fiber-reinforced thermosetting-resin) pipe and tube ASTM D2143, Standard test method for cyclic pressure strength of reinforced, thermosetting plastic pipe ASTM D2412, Standard test method for determination of external loading characteristics of p

32、lastic pipe by parallel-plate loading ASTM D2583, Standard test method for indentation hardness of rigid plastics by means of a barcol impressor ASTM D2925, Standard test method for beam deflection of “fiberglass” (glass-fiber-reinforced thermosetting resin) pipe under full bore flow ASTM D2992, Sta

33、ndard practice for obtaining hydrostatic or pressure design basis for “fiberglass” (glass-fiber- reinforced thermosetting-resin) pipe and fittings ASTM D3567, Standard practice for determining dimensions of “fiberglass” (glass-fiber-reinforced thermosetting resin) pipe and fittings ASTM D4024, Stand

34、ard specification for machine made “fiberglass” (glass-fiber-reinforced thermosetting resin) flanges ASTM D5421, Standard specification for contact molded “fiberglass” (glass-fiber-reinforced thermosetting resin) flanges ASTM E1529, Standard test methods for determining effects of large hydrocarbon

35、pool fires on structural members and assemblies ASTM E2092, Standard test method for distorsion temperature in three-point bending by thermomechanical analysis API Spec 15HR, Specification for high pressure fiberglass line pipe API Spec 5B 14th edition, Gauging and inspection of casing, tubing, and

36、line pipe threads IMO Resolution A 653(16), Recommendation on improved fire test procedures for surface flammability of bulkhead, ceiling and deck finish materials IMO MSC.61(67) International code for application of fire test procedures (FTP code) ISO 14692-2:2002(E) ISO 2002 All rights reserved 3

37、3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 14692-1 and the following apply. 3.1 fire endurance property ability of an element of the structure or component to continue to perform its function as a barrier or structural component during the cours

38、e of a fire for a specified period of time 3.2 fire reaction properties material-related properties concerned with time to ignition, surface flame-spread characteristics including smouldering and post-fire-exposure flaming, and rate of heat, smoke and toxic gas release 4 Symbols and abbreviated term

39、s For the purposes of this part of ISO 14692, the symbols and abbreviated terms given in ISO 14692-1 apply. 5 Materials of construction and wall thickness limitations 5.1 General Permissible materials of construction are identified in 5.2 to 5.4. These shall be qualified in accordance with the quali

40、fication programme given in Clause 6. Changes in materials of construction require components to be re-qualified in accordance with 6.2.8. 5.2 Fibre The principal reinforcement material of the component wall shall be glass fibre, e.g. continuous and/or woven rovings. The application of this part of

41、ISO 14692 to pipes manufactured with other reinforcement fibres shall be done with caution and in agreement with the principal. Other types of fibre reinforcement, such as carbon or aramid fibre, may be used to provide local strengthening within fittings. Such components shall be qualified by surviv

42、al tests according to 6.2.3.2.2. Use of low electrical resistivity fibres, e.g. carbon, for non-structural purposes to provide electrical conductivity shall be permitted. NOTE 1 Glass fibre is the preferred reinforcement material because there is little information available about the long- term pre

43、ssure retention, impact and fire performance of pipes manufactured from other reinforcement materials such as carbon or aramid fibre. NOTE 2 If significant quantities of carbon are present, either as fibre or filler, it may be necessary to electrically insulate the surface of the component where it

44、could come into contact with adjacent metal components with glass-fibre-reinforced material because of the risk of galvanic corrosion. 5.3 Resin The manufacture of components shall be limited to thermosetting resins. Typical resins are epoxy, polyester, vinyl ester and phenolic. NOTE 1 See ISO 14692

45、-1:2002, Clause 6. Caution shall be applied to the use of fillers within the resin, since these can result in differing properties compared to the base resin, which will affect the long-term performance of the pipe. The resin shall have a glass transition temperature, Tg, that is greater than or equ

46、al to 95 C. The Tg shall be 30 C above the standard qualification temperature, which is 65 C. -,-,- ISO 14692-2:2002(E) 4 ISO 2002 All rights reserved The qualification requirements given in this part of ISO 14692 are not applicable to pipe systems that incorporate internal thermoplastic or elastome

47、ric liners. NOTE 2 The use of a thermoplastic liner will result in change of the failure mode for pressure retention. Such liners also have an influence on the fire endurance and electrostatic properties of the pipe. Thermosetting resins that incorporate fibres or other filler material may be used a

48、s a liner on the inside of the pipe to provide enhanced performance, e.g. wear resistance and electrical conductivity. The liner material shall be compatible with the service conditions. External coatings may be used to provide thermal insulation, fire resistance or electrical conductivity. However,

49、 consideration shall be given to identifying how such coatings affect the ability to detect possible leakage paths through the wall of the component during hydrotesting, or the effect that the additional mass of external coating may have on the overall stress analysis. 5.4 Joints 5.4.1 General The joints are often the greatest area of concern with regard

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