《ISO-3183-1-1996.pdf》由会员分享，可在线阅读，更多相关《ISO-3183-1-1996.pdf（119页珍藏版）》请在三一文库上搜索。
1、I I INTERNATIOFJAL STANDARD IS0 3183-I Second edition 1996-09-I 5 Petroleum and natural gas industries - Steel pipe for pipelines - Technical delivery conditions - Part 1: Pipes of requirement class A Industries du pernational Organization for Standardization Case Postale 56. CH-1211 Geneve 20 l Swi
2、tzerland i rinted in Switzerland ii Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/03/2007 21:55:40 MDTNo reproduction or networking permitted without license from IHS -,-,- 0 IS0
3、 IS0 3183-1:1996(E) 8.8 Visual examination 49 8.9 Non-destructive testing 50 8.10 Test methods and results . 50 8.11 Invalidation of chemical, mechanical and technological tests 68 8.12 Re-tests . 68 9 Marking of pipes and pipe couplings 70 9.1 General . 70 9.2 Location of marking 70 9.3 Sequence of
4、 markings 71 9.4 Bundle identification . 72 9.5 Length 73 9.6 Couplings . 73 9.7 Die stamping 73 9.8 Thread identification . 73 9.9 Thread certification . 73 9.10 Pipe processor markings 73 IO Protective coatings 74 Annexes A Specification for welded jointers 75 B Repair welding procedure . 76 C Cou
5、plings 81 D Supplementary requirements . 83 E Guided bend test jig dimensions 92 F Purchaser inspection . 102 G Workmanship, visual inspection and repair of defects 103 H Comparison of steel grade designations . 108 J Main differences between IS0 3183-1 and ANSI/API Spec. 5L 111 .I09 K Bibliography
6、. 111 . . . III Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/03/2007 21:55:40 MDTNo reproduction or networking permitted without license from IHS -,-,- IS0 3183-1:1996(E) 0 IS0
7、Foreword IS0 (International Organization for Standardization) is a worldwide federation of national standard bodies (IS0 member bodies). The work of preparing International Standards is normally carried out through IS0 technical committees. Each member body interested in a subject for which a techni
8、cal committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. IS0 collaborates closely with the International Electrotechnical Commission (IEC) on all matters of e
9、lectrotechnical standardization. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. International Standard IS0 3183-1 was pr
10、epared by Technical Committee ISO/TC 67 Materials, equipment and offshore structures for petroleum and natural gas industries, Subcommittee SC 1, Line pipe, on the basis of the American National Standard ANSI/API Spec. 5L Ill, structured in accordance with the IS0 rules and aligned with IS0 3183, pa
11、rt 2 as far as possible. It replaces partly IS0 3183:1980 of which it constitutes a technical revision. IS0 3183 consists of the following parts under the general title Petroleum and natural gas industries - Steel pipe for pipelines - Technical delivery conditions - Part 1: Pipes of requirement clas
12、s A - Part 2: Pipes of requirement class B - Part 3: Pipes of requirement class C Annexes A to G form an integral part of this part of IS0 3183. Annexes H to K are for information only. iv Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Em
13、ployees/1111111001, User=Wing, Bernie Not for Resale, 04/03/2007 21:55:40 MDTNo reproduction or networking permitted without license from IHS -,-,- 0 IS0 IS0 3183-1:1996(E) Introduction In the preparation of this International Standard the competent committee was unanimous in seeking to avoid specif
14、ying the quality of line pipe to be used for a particular application. However, the committee recognized that there are several broad quality levels commonly used, and has differentiated between these quality levels as follows: Firstly, the committee recognized the need to provide a basic quality le
15、vel which corresponds to that specified in ANSI/API Spec. 5L I 1. This is designated requirement class A and considered in this part of IS0 3183. The main differences between ANSI/API Spec. 5L and IS0 3183-1 are listed in annex J. Secondly, many purchasers impose requirements different from, or addi
16、tional to, the basic standard. This approach is common, for example, for transmission pipelines. Such overall enhanced requirements are addressed in requirement class B and considered in Part 2 of IS0 3183. Thirdly, there are certain particularly demanding applications where very stringent requireme
17、nts on quality and testing are imposed. Such requirements are reflected in requirement class C and considered in Part 3 of IS0 3183. The selection of the requirement class depends on many factors. The properties of the fluid to be conveyed, the service conditions, design code and any statutory requi
18、rements should all be taken into consideration. Therefore, this International Standard gives no detailed guidelines. It is the ultimate responsibility of the user to select the appropriate requirement class for the intended application. V Copyright International Organization for Standardization Prov
19、ided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/03/2007 21:55:40 MDTNo reproduction or networking permitted without license from IHS -,-,- INTERNATIONAL STANDARD 0 Is0 IS0 3183-1:1996(E) Petroleum and natural gas industries - Steel pipe for
20、pipelines - Technical delivery conditions - Part 1: Pipes of requirement class A 1 Scope This part of IS0 3183 specifies the technical delivery conditions for seamless and welded pipe of non-alloy and alloy (except stainless) steels with the basic quality and testing requirements (level A), which ar
21、e intended for the transmission and distribution of combustible and non-combustible fluids (including water) in the petroleum and natural gas industries. This part of IS0 3183 includes threaded and extra-strong threaded line pipe; and plain-end, regular-mass plain-end, special plain-end, extra-stron
22、g plain-end and double-extra-strong plain-end pipe; as well as bell and spigot pipe. Dimensional requirements on threads and thread gauges, stipulations on gauging practice, gauge specifications and certification, as well as instruments and methods for inspection of threads are given in IS0 10422 an
23、d are applicable to products covered by this part of IS0 3183. Grades covered by this part of IS0 3183 are L175, L210, L245, L290, L320, L360, L390, L415, L450, L485, L555, grades intermediate to the grades L290 and higher, listed in table 2. For regular-mass and special plain-end pipe (special mass
24、) as shown in tables 8 and 9 and for threaded pipe larger than nominal size 12 (see table 6) the size designations used herein are outside-diameter sizes. For all other pipe, the size designations are nominal pipe sizes. Where pipe size limits (or size ranges) are given, these are outside-diameter s
25、izes except when it is stated that they are nominal. These outside- diameter size limits and ranges apply also to the corresponding nominal sizes (see 7.6). NOTE 1 Attention is drawn to the definition for seamless pipe in 3.2.2.1. 2 Normative references The following standards contain provisions whi
26、ch, through reference in this text, constitute provisions of this part of IS0 3183. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this part of IS0 3183 are encouraged to investigate the possibility of applying
27、 the most recent editions of the standards indicated below. Members of IS0 and IEC maintain registers of currently valid International Standards. IS0 404:1992, Steel and steel products - General technical delivery requirements. Copyright International Organization for Standardization Provided by IHS
28、 under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/03/2007 21:55:40 MDTNo reproduction or networking permitted without license from IHS -,-,- IS0 3183-1:1996(E) 0 IS0 IS0 1027:1983, Radiographic image quality indicators for non-destructive testing - Princ
29、iples and identification. IS0 2566-l :1984, Steel - Conversion of elongation values - Part 1: Carbon and low alloy steels. IS0 4200:1991, Plain end steel tubes, welded and seamless - General tables of dimensions and masses per unit length. IS0 4948-1:1982, Steels - Classification - Part 1: Classific
30、ation of steels into unalloyed and alloy steels based on chemical composition. ISO/TR 4949:1989, Steel names based on letter symbols. IS0 6761: 1981, Steel tubes - Preparation of ends of tubes and fittings for welding. IS0 6892:1984, Metallic materials - Tensile testing. IS0 6929:1987, Steel product
31、s - Definitions and classification. IS0 7500-1:1986, Metallic materials - Verification of static uniaxial testing machines - Part 1: Tensile testing machines. IS0 8491:1986, Metallic materials - Tube (in full section) - Bend test. IS0 8492:1986, Metallic materials - Tube -Flattening test. IS0 10422:
32、1993, Petroleum and natural gas industries - Threading, gauging and thread inspection of casing, tubing and line pipe threads - Specification. IS0 10474:1991, Steel and steel products - Inspection documents. API Bull 5A2-1992, Bulletin on thread compounds for casing, tubing, and line pipe. API RP 5L
33、3-1996, Recommended practice for conducting drop-weight tear tests on line pipe. API Std 1104-I 994, Welding of pipelines and related facilities. ASTM A 29, Recommended practice for indicating which places of figures are to be considered significant in specified limiting values. ASTM A 370:1989, Tes
34、t methods and definitions for mechanical testing of steel products. ASTM A 751:1990, Test methods, practices and terminology for chemical analysis of steel products. ASTM E 4:1989, Practices for load verification of testing machines. ASTM E 83:1990, Method of verification and classification of exten
35、someters. ASME, Boiler and pressure vessel code, Section IX. 2 Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/03/2007 21:55:40 MDTNo reproduction or networking permitted without l
36、icense from IHS -,-,- 0 IS0 IS0 3183-1:1996(E) 3 Definitions 3.1 General For the purpose of this part of IS0 3183 the definitions in 3.2 shall apply when additional to or differing from those given in IS0 6929 for steel products. Moreover, within this part of IS0 3183: - The term manufacturer refers
37、 to the firm, company or corporation responsible for marking the product to warrant that the product conforms to the standard. The manufacturer may be either a pipe mill, a processor, a maker of couplings or a threader as applicable. The manufacturer is responsible for compliance with all of the app
38、licable provisions of the standard. - The term pipe mill refers to the firm, company or corporation that operates pipe making facilities. - The term processor refers to the firm, company or corporation that operates facilities capable of heat treating pipe made by a pipe mill. 3.2 Welding processes,
39、 pipes and welds 3.2.1 Welding process 3.2.1.1 Without filler metal (a) continuous welding: Process of forming a seam by heating the strip in a furnace and mechanically pressing the formed edges together, wherein successive coils of strip had been joined together to provide a continuous flow of stee
40、l for the welding mill. (This process is a type of butt-welding.) (b) electric-welding: Process of forming a seam by electric-resistance or electric-induction welding wherein the edges to be welded are mechanically pressed together and the heat for welding is generated by the resistance to flow of e
41、lectric current. 3.2.1.2 With filler metal (a) submerged arc-welding: Welding process that produces coalescence of metals by heating them with an arc or arcs between bare metal consumable electrode or electrodes and the work. The arc and molten metal are shielded by a blanket of granular, fusible ma
42、terial on the work. Pressure is not used, and part or all of the filler metal is obtained from the electrode(s). (b) gas metal arc-welding: Welding process that produces coalescence of metals by heating them with an arc or arcs between a continuous consumable electrode and the work. Shielding is obt
43、ained entirely from an externally supplied gas or gas mixture. Pressure is not used, and the filler metal is obtained from the electrode. 3.2.2 Types of pipe 3.2.2.1 seamless pipe: Tubular product without a welded seam, manufactured in a hot forming process which may be followed by cold finishing to
44、 obtain the desired shape, dimensions and properties. NOTE 2 Cast pipes are not covered by IS0 3183. 3.2.2.2 continuous welded pipe: Pipe having one longitudinal seam produced by the continuous welding process defined in 3.2.1.1 (a). (This type of pipe is a type of butt-welded pipe.) 3.2.2.3 electri
45、c-welded pipe: Pipe having one longitudinal seam produced by the electric-welding process defined in 3.2.1.1 (b). 3 Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/03/2007 21:55:40
46、 MDTNo reproduction or networking permitted without license from IHS -,-,- IS0 3183-1:1996(E) 0 IS0 3.2.2.4 longitudinal seam submerged arc-welded pipe: Pipe having one longitudinal seam produced by the automatic submerged arc-welding process defined in 3.2.1.2 (a). 3.2.2.5 gas metal arc-welded pipe
47、: Pipe having one longitudinal or helical seam produced by the continuous gas metal arc-welding process defined in 3.2.1.2 (b). 3.2.2.6 combination gas metal arc- and submerged arc-welded pipe: Pipe having one longitudinal or helical seam produced by a combination of the welding processes defined in
48、 3.2.1.2 (a) and 3.2.1.2 (b) 3.2.2.7 double seam submerged-arc welded pipe: Pipe having two longitudinal seams produced by the automatic submerged-arc welding process defined in 3.2.1.2 (a). 3.2.2.8 double seam gas metal arc-welded pipe: Pipe having two longitudinal seams produced by the gas metal arc-welding process defined in 3.2.1.2 (b). 3.2.2.9 double seam combination gas metal arc- and submerged arc-welded pipe: Pipe having two longitudinal seams produced by a combination of the welding processes defined in 3.2.1.2 (a) and 3.2.1.2 lb). 3.2.2.10 helical seam submerged arc-wel