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1、 Reference number ISO 24233:2008(E) ISO 2008 INTERNATIONAL STANDARD ISO 24233 First edition 2008-02-15 Tools for moulding Tool specification sheet for diecasting dies Outillage de moulage Formulaire de spcifications doutils pour moules pour fonderie sous pression Copyright International Organization
2、 for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Ad
3、obes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing polic
4、y. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every ca
5、re has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2008 All rights reserved. Unless otherwise specified, n
6、o part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case post
7、ale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2008 All rights reserved Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not for
8、 Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(E) ISO 2008 All rights reserved iii Contents Page Foreword iv 1 Scope . 1 2 Normative references. 1 3 Terms and definitions. 1 4 Use of the specification sheet. 1 Annex A (normative)
9、 Tool specification sheet for diecasting dies. 2 Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(
10、E) iv ISO 2008 All rights reserved Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body in
11、terested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechni
12、cal Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the
13、 technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights.
14、 ISO shall not be held responsible for identifying any or all such patent rights. ISO 24233 was prepared by Technical Committee ISO/TC 29, Small tools, Subcommittee SC 8, Tools for pressing and moulding. Copyright International Organization for Standardization Provided by IHS under license with ISO
15、Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- INTERNATIONAL STANDARD ISO 24233:2008(E) ISO 2008 All rights reserved 1 Tools for moulding Tool specification sheet for diecasting dies 1 Scope This Internation
16、al Standard presents a tool specification sheet for diecasting dies, for use both when requesting (at the tendering stage) and when ordering the tools. The sheet specifies the data necessary for material acquisition, equipment and the structural design of diecasting dies, including the tool surfaces
17、, as well as information relating to machine-specific data, types of operation and warranty. This International Standard is not applicable to compression moulds or injection moulds. 2 Normative references The following referenced documents are indispensable for the application of this document. For
18、dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 12165, Tools for moulding Components of compression and injection moulds and diecasting dies Terms and symbols 3 Terms and definitions For t
19、he purposes of this document, the terms and definitions given in ISO 12165 apply. 4 Use of the specification sheet The use of the specification sheet will allow offers of various suppliers to be compared. By this means, misunderstandings, misinterpretations or claims of damages can already be elimin
20、ated or minimized at the time when the tools are ordered. An electronic version of the specification sheet presented in Annex A is available at http:/standards.iso.org/iso/24233 The user is permitted to make copies of the sheet. Copyright International Organization for Standardization Provided by IH
21、S under license with ISO Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(E) 2 ISO 2008 All rights reserved Annex A (normative) Tool specification sheet for diecasting dies 1 General information
22、 Customer: .Date: . Person to contact for all technical questions: . . . Request N: Telephone: Telefax: . E-mail: Offer N: Drawing N: State of modification: Die designation: . Total amount of pieces planned: Drawing N: ? Prototype tool ? Production tool ? Drawing for request ? Approved die drawing M
23、aterial of component to be moulded: Part- or finish-worked component: ? Finish-worked component ? Part-worked component ? Raw part Casting/Diecasting alloy: . Type of machine: ? Vertical ? Horizontal Casting method: ? Cold chamber ? Hot chamber Size of diecasting machine (locking pressure): in MN ?
24、Subsequent specification for tool offer ? Subsequent specification for tool ordering Supplier of standards: . External supplier: (external work bench) 2 Requirements/Guidelines 2.1 The die design concept shall be presented to the customer for approval prior to purchase of the material or start of pr
25、oduction of the tool. 2.2 The manufacture of the cores and cavities shall be carried out in accordance with the actual drawing for the diecasting die design. 2.3 If there are any uncertainties with respect to the drawing data, agreement between the manufacturer and customer is necessary in each case
26、. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(E) ISO 2008 All rights reserved 3 2.4 Sampling
27、of the tool should preferably be done in the hardened state. 2.5 Sampling of the tool shall be carried out with the diecasting compound given in the die drawing. 2.6 The performance of the tool in full automatic cycle shall be verified. 2.7 The rights of ownership of electrodes, software (CNC progra
28、ms) and original construction documents are handed over to the orderer. 2.8 The buyer shall specify the data relating to the contents of the die type plate. 3 Description of die order 3.1 To be provided for: ? Offer ? Order By the customer By the orderer Blank drawing ? ? Finished part drawing ? ? S
29、hrinkage drawing ? ? CAD-data (2D/3D interface) ? ? Sample ? ? Die design ? ? Master pattern ? ? Shrinkage pattern ? ? Raw material ? ? Die assembly ? ? Standard parts ? ? Electrodes ? ? Machine data sheet ? ? Other ? ? 3.2 Scope of delivery relative to die By the customer By the orderer Design with
30、 parts list ? ? Drawing of components, cores and cavities ? ? Drawings of plates ? ? Drawings of electrodes ? ? Drawing of wire pattern ? ? CAD data ? ? List of coordinates ? ? Die type plate (visible on the tool) ? ? Set of electrodes ? ? NC programs ? ? Connection cables ? ? Copyright Internationa
31、l Organization for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(E) 4 ISO 2008 All rights reserved 3.3 Sampling Provided by customer Pro
32、vided by orderer Samples/Amount/Pieces: ? ? Test report ? ? 4 Diecasting die design 4.1 Type of die ? Diecasting die for cold-chamber diecasting machine with horizontal pouring sleeve ? Diecasting die for cold-chamber diecasting machine with horizontal pouring sleeve three-plate construction ? Dieca
33、sting die for hot-chamber diecasting machine ? Diecasting die for cold-chamber diecasting machine with vertical pouring sleeve 4.2 Specification of casting parameters Specific casting pressure ? . Locking force in MN Die opening force in MN Casting volume ? . Size of casting chamber ? . Die cavity f
34、illing time ? . Gate cross-sections ? . Heat volume ? . Heating and cooling system ? . Simulation of setting ? . Slide size ? . Slide shape ? . Size of core puller cylinder ? . Casting shape ? . Ejector travel ? . Slide travel ? . Loads ? . Forces acting during the casting process ? . Design of die
35、cavity ? . Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(E) ISO 2008 All rights reserved 5 4.3
36、Set-up/Transport 4.3.1 Set-up Supplier International or national standard Lifting bridge ?. ?. Transport securing unit ?. ?. Resting feet ?. ?. Lifting eye bolt ?. ?. Stop screw ?. ?. Tool centring ?. ?. Locating ring movable half (MH) ?. ?. fixed half (FH) ?. ?. 4.3.2 Clamping on machine Supplier I
37、nternational or national standard Die clamping by screws ?. ?. clamping units ?. ?. quick-action clamping ?. ?. Clamping plates flush on all sides ?. ?. overhanging in lateral direction ?. ?. overhanging in longitudinal direction ?. ?. overhanging on all sides ?. ?. Special clamping plates ?. ?. Ada
38、pter plates ?. ?. Clamping grooves ?. ?. 4.4 Casting system and venting system Specific documentation required for construction/calculation ? Drawing ? Calculation ? Other documents Arrangement and size of casting run ? Drawing ? Calculation ? Other documents Gating and venting ? Drawing ? Calculati
39、on ? Other documents Accessories when using vacuum, additional parts provided at the gate to facilitate pressing, where relevant ? Drawing ? Calculation ? Other documents Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not
40、 for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(E) 6 ISO 2008 All rights reserved Securing in position during pressing, for multiple-cavity dies additional gates provided in order to avoid deformation of components ? Drawing ?
41、 Calculation ? Other documents Specific elements to apply the grippers, where relevant, for mechanical removal of the castings ? Drawing ? Calculation ? Other documents 4.5 Cooling/heating 4.5.1 Expected die temperature in degrees Celsius Fixed half (FH): Number of cooling/heating circuits (FH): Mov
42、able half (MH): Number of cooling/heating circuits (MH): . 4.5.2 Cooled/heated die components Inserts ? Cores ? Threaded cores ? Slides ? Cavity plates ? Intermediate plates ? Clamping plates ? Other ? 4.5.3 Connecting nipple Supplier International or national standard Design with open passage ? ? w
43、ith stop valve ? ? Mounting position countersunk ? ? projecting ? ? Size of connecting thread: 4.6 Demoulding (removal from die) Slide: ? In horizontal position ? In position of rotating wedge Slide drive system: Angle pin: ? Hydraulic system ? Locking piece ? Other Ejector system: ? Fixed half ? Mo
44、vable half Ejector plates, guided: ? Slide guide ? Ball guide ? Other Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS
45、-,-,- ISO 24233:2008(E) ISO 2008 All rights reserved 7 Supplier International or national standard Angle ejector ?. ?. Thread removal by helical spindle ?. ?. rack hydraulic system ?. ?. collapsible core ?. ?. Drive hydromotor ?. ?. hydraulic system ?. ?. 4.7 Loose parts ? Fixing of loose parts in t
46、he die cavities ? Loose parts detachable from the casting using a special device, where relevant 4.8 Pouring parts ? Seating and locations in the die, securing against casting pressure, where relevant ? Pouring parts to be fixed in end position 4.9 Process control Position monitoring by micro-switch
47、 Slide: on ? off ?. Ejector: on ? off ?. Core puller: on ? off ?. 4.10 Tool centring Tool centring of fixed half and movable half by: Supplier International or national standard tunnel guide ?. ?. tapered locating units ?. ?. flat centring ?. ?. self-centring inserts ?. ?. other ?. ?. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Boeing Co/5910770001 Not for Resale, 07/25/2008 03:06:35 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 24233:2008(E) 8 ISO 2008 All rights reserved 5 Tool de