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1、INTERNATIONAL STANDARD ISO 4165 Second edition 2001-12-01 Reference number ISO 4165:2001(E) ISO 2001 Road vehicles Electrical connections Double-pole connection Vhicules routiers Connexions lectriques Connexion bipolaire ISO 4165:2001(E) ii ISO 2001 All rights reserved PDF disclaimer This PDF file m
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4、ion parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. ISO 2001 All rights reserved. Unless
5、 otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO cop
6、yright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.ch Web www.iso.ch Printed in Switzerland ISO 4165:2001(E) ISO 2001 All rights reserved iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of n
7、ational standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Inter
8、national organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the
9、 rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the
10、 possibility that some of the elements of this International Standard may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. International Standard ISO 4165 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 3,
11、 Electrical and electronic equipment. This second edition cancels and replaces the first edition (ISO 4165:1979), of which Figures 1 and 2, and the normative references, have been revised, and to which tests and requirements have been added. INTERNATIONAL STANDARDISO 4165:2001(E) ISO 2001 All rights
12、 reserved 1 Road vehicles Electrical connections Double-pole connection 1Scope This International Standard specifies the dimensions and electrical characteristics of the double-pole connection required for the interchangeability of the electrical connections used to supply additional appliances in r
13、oad vehicles with a nominal supply voltage of or d.c. 2Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this International Standard. For dated references, subsequent amendments to, or revisions of, any of these
14、publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred
15、to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 6722:1), Road vehicles 60 V and 600 V single-core cables Dimensions, test methods and other requirements ISO 8092-2:2000, Road vehicles Connections for on-board electrical wiring harnesses Part 2: D
16、efinitions, test methods and general performance requirements 2) 3Terms and definitions For the purposes of this International Standard, the terms and definitions given in ISO 8092-2 apply. 4Dimensions The dimensions of the plug and socket shall be in accordance with the dimensions shown in Figure 1
17、. Details not specified are left to the manufacturers choice. 5Application The connection is intended for application within protected areas such as the passenger compartment, luggage compartment, or similar areas. In case of outside mounting, additional protection is necessary. 6Tests and requireme
18、nts 6.1General Perform the tests at a room temperature of unless otherwise specified. 1)To be published. (Revision of ISO 6722: all parts) 2)Corrected and reprinted 2001. 12 V24 V (235) C ISO 4165:2001(E) 2 ISO 2001 All rights reserved Dimensions in millimetres Key 1Spring type contact 2Insulating p
19、art (optional) 3Terminal as agreed between manufacturer and user 4Contact area 5Spring-type contact a The resilient part (spring-type contact) of the plug shall be capable of being introduced into the hole with diameter of the socket in order that the connection and disconnection forces of 6.2 may b
20、e performed. b The internal dimensions of the contact springs of the socket shall be such that the connection and disconnection forces of 6.2 may be performed. c If there is no undercut below the length of min. this dimension shall be min. Figure 1 Dimensions of plug and socket 12 H11 mm 8 mm12,5 mm
21、 -,-,- ISO 4165:2001(E) ISO 2001 All rights reserved 3 6.2Connection and disconnection 6.2.1Test The contacts shall be dry and clean. Perform the connection and disconnection in accordance with ISO 8092-2. 6.2.2Requirement The connection forces measured shall be a maximum of , and the disconnection
22、forces a maximum of and a minimum of . 6.3Temperature rise 6.3.1Test Apply the temperature rise test according to ISO 8092-2, using a mated connection. Connect cables according to ISO 6722 of at least length to the terminals, with a nominal cross-sectional area of the conductor of . Apply a current
23、of d.c. to the cables and contacts connected in series. For the test arrangement and areas of temperature measurements, see Figure 2. Key 1Load a Areas of temperature measurement for temperature rise test (terminals as agreed between manufacturer and user). Figure 2 Test arrangement 50 N50 N 16 N 1
24、m 1,5 mm2 12 A -,-,- ISO 4165:2001(E) 4 ISO 2001 All rights reserved 6.3.2Requirement The temperature rise measured after shall not exceed . 6.4Connection resistance (voltage drop) 6.4.1Test Measure the voltage drop as shown in the test arrangement of Figure 2, after the tenth insertion of the conne
25、ctors, with a current of d.c. 6.4.2Requirement The voltage drop shall not exceed . 6.5Withstand voltage 6.5.1Test Apply the test in accordance with ISO 8092-2 at a relative humidity of between and . 6.5.2Requirement No flash over or breakdown shall occur when applying the test voltage for . 6.6Tempe
26、rature/humidity cycling 6.6.1Test Apply the temperature/humidity test according to ISO 8092-2:2000, 4.10.1, at the class 1 test temperature environmental temperature range of to , and test temperature . 6.6.2Requirement After the test specified in 6.6.1, the sample shall fulfil subsequently performe
27、d tests according to 6.4 and 6.5. 6.7Durability 6.7.1Test Apply a current of d.c. to a mated plug and socket, and perform 1 000 cycles of insertion and withdrawal at . Measure the temperature rise at the hottest area of the contacts. 6.7.2Requirement For the test in 6.7.1, the contact temperature rise shall not exceed , and the voltage drop as shown in Figure 2 shall not exceed . 1 h16 K 12 A 50 mV 45 %75 % 1 min 40 C +70 C (852) C 12 A (181)cycles/min 16 K 70 mV -,-,- -,-,- ISO 4165:2001(E) ICS 43.040.10 Price based on 4 pages ISO 2001 All rights reserved -,-,-