JIS-E-2102-1990-R2005-ENG.pdf

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1、62 1 -332.31 : 62 1 .3 1 5.5-422 : 669.3 UDC JAPANESE I NDUSTRIAL STANDARD Hard-drawn Copper Round Trolley Wires Translated Japanese Standards Association 1-24, Aka& 4, Minato-icu Tokyo 107 Japan 0 JSA, 1990 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under licens

2、e with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/10/2007 07:26:57 MSTNo reproduction or networking permitted without license from IHS -,-,- UDC 621.332.31:621.315.5-422:669.3 JAPANESE INDUSTRIAL STANDARD J I S Hard-drawn Copper Round E 2102-1990 Trdley Wires 1. Scope

3、 This Japanese Industrial Standard specifies the hard-drawn copper trolley wires with round sections (hereafter referred to as the “trolley wires“). Remark: The units and numerical values given in in this Standard are based on the International System of Units (SI) and are appended for informative r

4、eference. Further, the traditional units and numerical values shall be replaced by the accompanying SI units and the relevant converted values given in on January 1, 1991. 2. Classification The trolley wires shall be classified into five classes listed below according to diameter. 3. Quality Require

5、ments The trolley wires shall be homogeneous in quality, smooth in surface and free from defects such as flaws, rust, cracks, twist and others. 4 . Electric Conductivity The trolley wires shall show an electric conductivity of 97.5 % or over when subjected to the test specified in JIS C 3001. 5. Ten

6、sile Properties The trolley wires shall be subjected to the tests prescribed below and the determined tensile load and elongation shall satisfy the requirements specified in Table 1. (1) The gauge length of the test piece shall be 250 mm. (2) When a test piece breaks down either within 25 mm from a

7、bench mark inside the gauge length or outside the gauge length and at the same time the test result fails to meet the requirements specified in Table 1, the test shall be invalidated. Applicable Standard: JIS C 3001-Resistance of Copper Materials for Electrical Purposes PROTECTED BY COPYRIGHT Copyri

8、ght Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/10/2007 07:26:57 MSTNo reproduction or networking permitted without license from IHS -,-,- 2 E 2102-1990 _ Class (diameter) mm 8 9 (3) When a test result f

9、ails to meet the requirements specified in Table 1, two additional test pieces shall be Jaken from the same test specimen for each test piece and the average of the results obtained from the three test pieces shall be adopted as the test result. Tensile load Elongation (per 250 mm) kgf N) % 1925 Ci8

10、880) min. 2.16 min. 2367 (23210) min. 2.40 min. Table 1 10 12 (Applicable till the end of 1990) 2835 I278001 min. 2.64 min. 3834 (37600) min. 3.12 min. Class (diameter) mm Radius of arc rnm 15 I 5407 (53020) min. 1 3.84 min. 10 12 6. Bending 20 25 Bend a trolley wire approximately 90“ along an arc h

11、aving the radius decided according to its diameter in Table 2 (call this action the first bending), next return it to its original form (call this the second bending), further bend it approximately 90“ in the opposite direction (call this the third bending), and then return it to its original form,

12、thus making up one cycle of bending. trolley wires shall not be broken and severed. Even after 8 cycles, the 15 The bending shall be performed gently. 30 Table 2 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, U

13、ser=Wing, Bernie Not for Resale, 03/10/2007 07:26:57 MSTNo reproduction or networking permitted without license from IHS -,-,- 3 E 2102-1990 Class (diameter) mm 8 7. Diameter Sectional Area Mass mm2 kg/km 50.27 446.9 The diameter of the trolley wires shall be measured at three or more points The tol

14、erance on diameter including both ends and middle point for each length. shall be $: 0.10 mm for diameter of 15 mm, and 2 0.06 mm for the others. b Class (diameter) Standard length mm of wire m 8 600 9 800 8. Sectional Area and Mass The sectional area and mass of the trolley wires shall be as specif

15、ied in Table 3. Number of jointing places per standard length 5 max. 5 max. Table 3 10 12 9. 1000 5 max. 1200 5 max. 113.1 1 1005 I 12 176.7 i 1571 I 15 Remark: The sectional areas and masses given above have been obtained by the calculation using the diameters given in Table 3 and assuming the dens

16、ity to be 8.89 g/cm3 at the temperature of 20C. Length of Wire A standard length of trolley wire and the number of jointing places corresponding to the standard length shall be as specified in Table 4. Table 4 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under lice

17、nse with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/10/2007 07:26:57 MSTNo reproduction or networking permitted without license from IHS -,-,- 4 E 2102-1990 10. Jointing Jointing shall be conducted priok to wire drawing either by silver soldering The finished length m

18、easured along the wire or by a method not inferior to it. axis shall be at least six times the diameter for silver soldered wires. The tensile load for the jointed portion shall be at least 95 % of the value given in Table 2 of clause 5. The jointing place shall be exempted from the application of t

19、he rule governing the elongation stipulated in 5. and the rule governing the bending stipulated in 6. 1 1. Packaging Each length of the trolley wires shall be wound around a robust drum, and then enclosed with tough sidepieces. barrel diameter of at least 45 times the diameter of the trolley wire, t

20、he outside width of 75 cm or under, and the flange diameter of 120 cm or under. The drum shall have a strong axis bore 6.5 cm or over in diameter. The above-mentioned drum shall have the The drum shall bear a clear statement of the following details on the outside. Class Length Masses (both gross an

21、d net) Turning direction during transportation of drum Drum number Manufacturers name Year, month and day of manufacture. 12. Designation The trolley wires shall be designated by name and class in this order. Example: Hard drawn copper round trolley wire 15 mm PROTECTED BY COPYRIGHT Copyright Japane

22、se Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/10/2007 07:26:57 MSTNo reproduction or networking permitted without license from IHS -,-,- 5. E 2102-1990 Class (diameter) mm Annex Elongation Tensile load (per 250

23、mm) kN % The values of tensile strength based on the traditional units given in 5. (3) of the main text of this Standard shall be converted, on January 1, 1991, to the numerical values in the SI units listed below. 5. Tensile Properties (3) When a test result fails to meet the requirements specified

24、 in Appendix Table 1, two additional test pieces shall be taken from the same test specimen for each test piece and the average of the results obtained from the three test pieces shall be adopted as the test result. Annex Table (Applicable on and after Jan. 1, 1991) 8 I 18. 9 min. I 2.16 min. 9 I 23

25、.2 min. I 2.40 min. 10 I 27.8 min. 1 2. 64 min. 12 I 37.5 min. I 3.12 min. 15 I 53. O min. I 3.84 min. PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/10/2007 07:26:57 MSTNo reproduction or networking permitted without license from IHS -,-,-

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