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1、JIS JAPANESE I N DUSTR IAL STANDARD Translated and Published by Japanese Standards Association Electric traction overhead lines- Fittings ICs 45.080 Reference number : JIS E 2201 : 2002 (E) PROTECTED BY COPYRIGHT 20 s Copyright Japanese Standards Association Provided by IHS under license with JSALic
2、ensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 19:13:44 MDTNo reproduction or networking permitted without license from IHS -,-,- E 2201 : 2002 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy,
3、 Trade and Industry through deliberations at the Japanese Industrial Standards Committee, as the result of proposal for revision of Japanese Industrial Standard submitted by the Industrial Association of Overhead Traction Equipment (JAOTE)/ the Japanese Standards Association (JSA) with the draft bei
4、ng attached, based on the provision of Article 12 Clause 1 of the Industrial Standard- ization Law. Consequently JIS E 2201 : 1997 is replaced with this Standard. Date of Establishment: 1952-02-12 Date of Revision: 2002-01-20 Date of Public Notice in Official Gazette: 2002-01-21 Investigated by: Jap
5、anese Industrial Standards Committee Divisional Council on Railways and Rolling Stock JIS E 2201 : 2002, First English edition published in 2003-05 Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to t
6、he contents, the original JIS is to be the final authority. O JSA 2003 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing
7、 from the publisher. Printed in Japan PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 19:13:44 MDTNo reproduction or networking permitted without license from IHS -,-
8、,- JAPANESE INDUSTRIAL STANDARD JE3 E 2201 : 2002 Electric traction overhead lines-Fittings 1 Scope This Japanese Industrial Standard specifies the fittings used for electric traction overhead lines and feeder lines (including overhead return circuits) (hereaf- ter referred to as “overhead line fitt
9、ings”). 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent edi- tions of the standards indicated (including Amendments) shall apply. JIS B 0205 JIS B 0207 JIS B 0209 JIS B 0211 JIS B 1171 JI
10、S B 1180 JIS B 1181 JIS B 1251 JIS B 1351 JIS C 3102 JIS C 3105 JIS C 3109 JIS E 2001 JIS E 2002 JIS E 2101 JIS E 2220 JIS E 2301 JIS G 3101 JIS G 3108 JIS G 3201 JIS G 3444 JIS G 3445 JIS G 3507 JIS G 3537 JIS G 3539 JIS G 4051 JIS G 4303 JIS G 4305 IS0 general purpose metric screw threads Metric f
11、ine screw threads IS0 general purpose metric screw threads-Tolerances Limits of sizes and tolerances for metric fine screw threads Cup head square neck bolts Hexagon head bolts and hexagon head screws Hexagon nuts and hexagon thin nuts Spring lock washers Split pins Annealed copper wires for electri
12、cal purposes Hard-drawn copper stranded conductors Hard-drawn aluminium stranded conductors Electric traction overhead lines-Vocabulary Electric traction overhead lines-Fittings-Test methods Hard -drawn grooved trolley wires Electric traction overhead lines-Connecting sleeves of stranded con- ductor
13、s Insulator for electric overhead line Rolled steels for general structure Rolled carbon steel for cold-finished steel bars Carbon steel forgings for general use Carbon steel tubes for general structural purposes Carbon steel tubes for machine structural purposes Carbon steel wire rods for cold head
14、ing and cold forging Zinc-coated steel wire strands Carbon steel wires for cold heading and cold forging Carbon steels for machine structural use Stainless steel bars Cold rolled stainless steel plates, sheets and strip PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS
15、under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 19:13:44 MDTNo reproduction or networking permitted without license from IHS -,-,- 2 E 2201 : 2002 Grouping JIS G 4309 JIS G 5502 JIS G 5705 JIS H 3100 JIS H 3110 JIS H 3250 JI$ H 3270 Classificatio
16、n JIS H 4000 Pull-off arms JIS H 4040 JIS H 4080 Pull-off CS6 arm cs11 CS15 JIS H 5120 JIS H 8641 JIS K 5627 Steady arms Stainless steel wires Spheroidal graphite iron castings Malleable iron castings Copper and copper alloy sheets, plates and strips Phosphor bronze and nickel silver sheets, plates
17、and strips Copper and copper alloy rods and bars Copper beryllium alloy, Phosphor bronze and nickel silver rods, bars and wires Aluminium and aluminium alloy sheets and plates, strips and coiled sheets Aluminium and aluminium alloy rods, bars and wires Aluminium and aluminium alloys extruded tubes a
18、nd cold-drawn tubes Copper and copper alloy castings Zinc hot dip galvanizings Zinc chromate anticorrosive paint Curveear D1 D2 D3 Curve D4 hanger Steady cs arm CT cc 3 Definitions For the purpose of this Standard, the definitions shall be in accor- dance with JIS E 2001. 4 Grouping, classification
19、and symbol The grouping, classification and sym- bols of overhead line fittings are in accordance with their use and structure, and conform to Table 1. Table 1 Grouping, classification and symbol I l Symbol PCS6 PCS11 PCS15 PCT PCC Use and structure For simple catenary-type (for pull angle 6“) For s
20、imple catenary-type (for pull angle 11“) For simple catenary-type (for pull angle 15“) For twin simple catenary-type For compound catenary-type auxiliary catenary PD1 PD2 PD3 PD4 For single tramway-type (L-180 mm) For single tramway-type (L-110 mm) For single tramway-type (L-45 mm) For single tramwa
21、y-type BCS BCT BCC For simple catenary-type For twin simple catenary-type For compound catenary-type Remarks See Attached Figs. 1 to 4 See Attached Figs. 5 to 7 See Attached Fig. 8 See Attached Figs. 9 to 12 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under licens
22、e with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 19:13:44 MDTNo reproduction or networking permitted without license from IHS -,-,- 3 E 2201 : 2002 Table 1 (continued) Grouping Classification Symbol Use and structure Remarks CD CH D1 D2 Suspension clamps Drop
23、per PriP Hanger ear HCD HCH HD1 HD2 For catenary-type See Attached Fig. 13 For catenary-type For single tramway-type (connection type) For single tramway-type (suspension type) See Attached Figs. 14 to 16 Feeder fittings Feeding fittings CB CR D1 D2 D3 FCB FCR FD1 FD2 FD3 For catenary-type (for bran
24、ch) For catenary-type (for cross) For single tramway-type (conductor screw cramp type) For single tramway-type (conductor solder cramp type) For single tramway-type (conductor cramp type) See Attached Figs. 17 to 21 Connectors cc FCC For compound catenary-type See Attached Figs. 22 Connectors Termin
25、ation fittings Double ear C85 c110 C170 D1 JC85 JC110 JC170 JD1 For catenary-type (for 85 in JIS E 2101) For catenary-type (for 110 or 150 in JIS E 2101) For catenary-type (for 170 in JIS E 2101) For single tramway-type See Attached Figs. 23 to 25 Triple ear Strain clamp D2 BC325 BA510 PA200 PA300 P
26、A510 JD2 ABC325 ABA510 MA200 MA300 APA510 For single tramway-type See Attached Fig. 26 See Attached Figs. 27 to 29 For strain (check bolt type) (H325 in JIS C 3105) For strain (check bolt type) (HA1510 in JIS C 3109) For strain (compression type) (HA1200 in JIS C 3109) For strain (compression type)
27、(HA1300 in JIS C 3109) For strain (compression type) (HA1510 in JIS C 3109) Wire terminal Anchor ear T90S T90T T135S T135T E85 ATSOS ATSOT AT135S AT135T For strain (JIS G 3537 4.0 mm i x 7 Class 2 or Class 3 Grade A) For connection (JIS G 3537 4.0 mrn 1 x 7 Class 2 or Class 3 Grade A) For strain (JI
28、S G 3537 5.0 mm 1 x 7 Class 2 or Class 3 Grade A) For connection (JIS G 3537 5.0 mm 1 x 7 Class 2 or Class 3 Grade A) See Attached Fig. 30 and Attached Fig. 31 AE85 For 85 in JIS E 2101 See Attached Fig. 32 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license
29、 with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 19:13:44 MDTNo reproduction or networking permitted without license from IHS -,-,- 4 E 2201 : 2002 Table 1 (concluded) Grouping Wire clips Wire turnbuckles Classification Wire clip Wire turnbuckle 38-2 55-2 90-1
30、 90-2 135-1 135-2 4-1 4-2 15-2 15-4 15-6 Symbol W38-2 W55-2 w90-1 W90-2 W135-1 W135-2 T4- 1 T4-2 T15-2 T15-4 T15-6 Use and structure For 2 wires (JIS G 3537 2.6 mm 1 x 7 Class 2 or Class 3 Grade A) For 2 wires (JIS G 3537 3.2 mm 1 x 7 Class 2 or Class 3 Grade A) For 1 wire (JIS G 3537 4.0 mm 1 x 7 C
31、lass 2 or Class 3 Grade A) For 2 wires (JIS G 3537 4.0 mm 1 x 7 Class 2 or Class 3 Grade A) For 1 wire (JIS G 3537 5.0 mm 1 x 7 Class 2 or Class 3 Grade A) For 1 wire (JIS G 3537 5.0 mm 1 x 7 Class 2 or Class 3 Grade A) Standard used tension 4 kN for adjusting range 100 mm Standard used tension 4 kN
32、 for adjusting range 200 mm Standard used tension 15 kN for adjusting range 200 mm Standard used tension 15 kN for adjusting range 400 mm Standard used tension 15 kN for adjusting range 600 mm Remarks See Attached Fig. 33 See Attached Fig. 34 and Attached Fig. 35 5 Quality 5.1 Appearance The appeara
33、nce of overhead line fittings shall be free from any detrimental defects for usage such as flaws, poor plating, cracks, remarkable thick- ness deviation. Moreover, the appearance of casting parts shall, when carrying out the test in accordance with 11.3.1, be free from any flaws, cracks, cavities, e
34、tc. 5.2 a) b) Cl Performance The performance of overhead line fittings shall be as follows: Endurable tensile load When carrying out the tensile load test of overhead line fittings in accordance with 11.1.1, any destruction of each part, sliding of the electric wire under test, etc. shall not occur.
35、 However, the sliding within 3 mm of a wire clip may be allowed. Moreover, any permanent sets such as strain, elongation after removing load shall not exist there. However, perma- nent sets of a hanger may be allowed in the tensile load test of a hanger, Endurable compressive load When carrying out
36、the compressive load test of pull-off arms and steady arms in accordance with 11.1.1, any destruction of each part, sliding of the electric wire under test, etc. shall not occur. Moreover, any permanent sets such as strain, elongation after removing load shall not exist there. Endurable sliding load
37、 When carrying out the sliding load test of pull-off arms (excluding those for auxiliary catenary), steady arms, hanger ears (to be limited to the catenary type), and fittings for feeder (to be limited to the cat- enary type) in accordance with 11.1.1, any destruction of each part, sliding of PROTEC
38、TED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 19:13:44 MDTNo reproduction or networking permitted without license from IHS -,-,- 5 E 2201 : 2002 PCS6, PCS11, PCS15 and PC
39、T PD1, PD2 and PD3 the electric wire under test, etc. shall not occur. Moreover, any permanent sets such as strain, elongation after removing load shall not exist there. Endurable torsional load When carrying out the torsional load test of pull- off arms (excluding those for auxiliary catenary), cur
40、ve ears, steady arms and hanger ears (to be limited to the catenary type) in accordance with 11.1.1, any destruction of each part, sliding of the electric wire under test, etc. shall not occur. Moreover, any permanent sets such as strain, elongation after removing load shall not exist there. 6.0 or
41、over Maximum tensile load The tensile load test of overhead line fitting shall be carried out in accordance with 11.1.2, and the maximum tensile load shall con- form to Table 2 or Table 3. PCC (rod) PD4 BCS, BCT and BCC HCH The maximum compressive load The compressive load test of pull-off arms and
42、steady arms shall be carried out in accordance with 11.1.2, and the maxi- mum compressive load shall conform to Table 2. 12.0 or over 7.5 or over 6.0 or over 5.5 or over The maximum torsional load The torsional load test of pull-off arms (ex- cluding those for auxiliary catenary), curve ears, steady
43、 arms and hanger ears (to be limited to the catenary type) shall be carried out in accordance with 11.1.2, and the maximum torsion load shall conform to Table 2. The maximum clamping torque The clamping torque test of overhead line fitting shall be carried out in accordance with 11.1.3, and the maxi
44、mum clamp- ing torque shall conform to Table 3. Table 2 Maximum load (pull-off arms, steady arms, and suspension clamps) Grouping Pull-off arms Steady arms Suspension clamps Symbol Maximum tensile load kN PCC (auxiliary catenary fastening fitting) I HCD I 8.001- over HD1 and HD2 I 7.0or over Maximum
45、 torsional load N * m 60.0 or over 60.0 or over 30.0 or over Maximum compressive load kN 2.5 or over - 2.5 or over - PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 1
46、9:13:44 MDTNo reproduction or networking permitted without license from IHS -,-,- 6 E 2201 : 2002 Symbol Maximum tensile load kN JC85 21.0 or over JC110 26.0 or over Table 3 Maximum load (connectors, termination fittings, Maximum clamping torque Nem 150 or over Grouping JC170 JD1 JD2 Connectors 39.0
47、 or over 17.0 or over 6.0 or over 60 or over Termination fittings Wire clips Wire turnbuckles ABC325 55.0 or over I 140orover ABA510 ApA200, M A 300 and APA 510 ATSOS, ATSOT, AT135S and AT135T AE85 W 38-2 50.5 or over I 110 or over Not less than 90 % of the tensile load of the applicable electric wi
48、re Not less than 95 % of the tensile load of the applicable stranded steel wire - 70 or over 55 or over 7.0 or over 9.0 or over W 55-2 12.0 or over I 65orover I w 90-1 7.0 or over 110 or over W 90-2 17.0 or over W 135-1 7.0 or over 130 or over W 135-2 17.0 or over T4-1 and T4-2 24.0 or over - TE-2,
49、T15-4 and T15-6 86.0 or over i) Endurable vibration performance 1) After the test of pull-off arms (excluding those for auxiliary catenary), steady arms, hanger ears (to be limited to the catenary type), and fittings for feeder (to be limited to the ear section for the catenary type) is carried out in