JIS-B-4624-1998-R2003-ENG.pdf

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1、STD-JIS B 4b24-ENGL 1798 PB 4733b08 0551b25 727 JIS JAPANESE I N DU STR IAL STAN DA R D Translated and Published by Ja pa nese Standards Association Round nose pliers ICs 25.140.30 Descriptors : pliers, round-nosed tools, assembling, hand tools Reference number : JIS B 4624 : 1998 (E) 7s Copyright J

2、apanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 07:19:47 MDTNo reproduction or networking permitted without license from IHS -,-,- B 4624 : 1998 Foreword This translation has been made based on the or

3、iginal Japanese Industrial Standard revised by the Minister of International Trade and Industry through deliberations at Japanese Industrial Standards Committee in accordance with the Industrial Standardization Law. Consequently, JIS B 4624:1995 is replaced with JIS B 4624:1998. In this revision, em

4、phasizing the conformity with the International Standards, Annex to this Standard is prepared with adoption of the technical contents of the corresponding International Standards without modification. The provisions specified conventionally in the Japanese Industrial Standard are provided in the bod

5、y with partly amendments. Date of Establishment: 1950-12-16 Date of Revision: 1998-03-20 Date of Public Notice in Official Gazette: 1998-03-20 Investigated by: Japanese Industrial Standards Committee Divisional Council on Machine Elements JIS B 4624 :1998, First English edition published in 1998-09

6、Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. O JCA 1998 All rights reserved. Unless otherwise specified, no part of this publication

7、may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in Japan Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/11111110

8、01, User=Wing, Bernie Not for Resale, 03/13/2007 07:19:47 MDTNo reproduction or networking permitted without license from IHS -,-,- STD.JIS E l 4bZi.I-ENGL 1798 4733bR8 055Lb27 7 T T JAPANESE INDUSTRIAL STANDARD JIS B 4624 : 1998 Round nose pliers Introduction This Japanese Industrial Standard based

9、 on the International Stan- dards shown in Remarks specifies, in the body, the round nose pliers of the classi- fication and grades which were specified in the conventional Japanese Industrial Standard and their shape, dimension, quality, inspection, designation and marking and, in the Annex, the it

10、ems translated from the corresponding International Stan- dards without changing the technical contents. The items (inspection, designation and marking) which are not included in the corresponding International Standards are added as the Japanese Industrial Standard. The sentences underlined with do

11、ts in the Annex are the items not included in the corresponding Tnt ernat ional Standards . Remarks : The following standards are the corresponding International Stan- dards to this Standard. IS0 5743 : 1988 Pliers and nippers - General technical requirements IS0 5744 : 1988 Pliers and nippers -Meth

12、ods of test IS0 5745 : 1988 Pliers and nippers -Pliers for gripping and ma- nipulating - Dimensions and test values 1 Scope This Japanese Industrial Standard specifies round nose pliers to be used for the bending and other working of copper wires or iron wires, mainly during wiring, assembly and rep

13、air works of electric communication apparatus, radio and television sets and other devices. 2 Normative references The following standards contain provisions which, through reference in this Standard, constitute provisions of this Standard. The most recent editions of the standards indicated below s

14、hall be applied. JIS G 4051 Carbon steels for machine structural use JIS G 4401 Carbon tool steels JIS Z 2245 Method ofRockwel1 and Rockwell superficial hardness test 3 Shape and dimensions The shape and dimensions of the round nose plier shall be as follows: a) The shape of round nose plier should

15、be as shown in Fig. 1. b) The dimensions of round nose plier shall be as given in Table 1. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 07:19:47 MDTNo reproduction or networking permitte

16、d without license from IHS -,-,- STD-JIS B 4b24-ENGL L778 S 4933L08 055Lb28 b3b Nominal I dimension 2 B 4624 : 1998 a1 a2 a3 b L Dimension I Tolerance Max. Dimension 1 Tolerance Max. Dimension I Tolerance Handle 125 I 13 I I 0.7 I 1.8 I 10 Engaging face I 0.7 50 130 I4 Fig. 1 Shape 150 Table 1 Dimen

17、sions Unit: mm 14 2.2 11 52 155 4 Quality 4.1 Appearance The round nose plier shall be free from cracks, detrimental flaws, burrs, rust and other defects likely to impair the use, and be well finished. 4.2 Function 4.2.1 Joint The sliding contact surfaces of the joint shall have little clearance and

18、 be opened and closed smoothly. The inside surfaces of the tip part shall be capable of being brought into close contact for a length of about 5 mm from the tip. 4.3 Mechanical properties 4.3.1 Deformation When the handle is subjected in the widest part to the torque specified in Table 2, with an ir

19、on wire of a 3.4 mm diameter held at a point about 2 mm from the tip of the jaws, the permanent strain(1) shall be not more than 2 % in Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 07:19

20、:47 MDTNo reproduction or networking permitted without license from IHS -,-,- 3 B 4624 : 1998 the widest part of the handle and be not more than 0.3 mm at the tip of the jaws, and the movement due to play in the transverse direction shall be not more than 0.5 mm at the tip of the jaws. Note (I) The

21、permanent strain shall be obtained from the difference be- tween the readings of dimensions before applying the load and after removing the load, at the position where the load is applied. Table 2 Deformation torque Nominal dimension Torque 150 29.4 4.3.2 Hardness The hardness of the jaws of round n

22、ose plier shall be HRC 40 to HRC 50. 5 Materials The round nose plier shall be made of SK 7 specified in JIS G 4401, S15CK specified in JIS G 4051 or materials having the quality at least equivalent to those specified in 4. 6 Inspections The inspection on the round nose pliers shall be as follows :

23、a) Inspection on shape and dimensions The shape and dimensions of the round nose plier shall be inspected by means of rules, verniers or the like and the result shall conform to the requirements in 3. b) Appearance inspection The appearance inspection of the round nose plier shall be conducted visua

24、lly, and the result shall conform to the requirement specified in 4.1. c) Joint inspection The joint of the round nose plier shall be inspected by means of proper apparatus or by feeling, and the result shall conform to the requirement specified in 4.2.1. d) Deformation inspection The deformation in

25、spection of the round nose plier shall be conducted so as to conform to the requirement specified in 4.3.1. e) Hardness inspection The hardness of the round nose plier shall be inspected in accordance with JIS Z 2245 and conform to the requirement specified in 4.3.2. 7 Designation The round nose pli

26、ers shall be designated by JIS number or name, and nominal dimension. Examples 1 JIS B 4624 125 2 Round nose plier 150 8 Marking The round nose pliers shall be marked on appropriate portions with the manufacturers name or abbreviation. The product should also be marked with the material name. Copyri

27、ght Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 07:19:47 MDTNo reproduction or networking permitted without license from IHS -,-,- STD-JIS B 4b24-ENGL 1778 I 4733b08 0551b30 294 I 4 B 4624 : 1998

28、 Annex 1 (normative) I type round nose pliers 1 Scope This Annex specifies the I type round nose pliers (hereafter referred to as “round nose pliers”). This annex applies neither to insulated tools for live inter- vention works nor to antistatic tools. Plastic coatings or plastic sleeves are in- ten

29、ded for gripping comfort only. 2 Dimensions and quality 2.1 Dimensions Dimensions shall be as specified in Annex 1-1. 2.2 Quality Quality shall be as specified in Annex 1-1. 2.3 Technical requirements Technical requirements shall be as specified in An- nex 1-2. 3 Methods of test Methods of test shal

30、l be as specified in Annex 1-3. a) Inspection on shape and dimensions The shape and dimensions of the round nose pliers shall be inspected by means of rules, vernier calliper or the like and the result shall conform to the requirements in 2 of Annex 1-1. _-.- b) Appearance inspection The appearance

31、of the round nose pliers shall be inspected visually and the result shall conform to the requirements in 4 of Annex 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32、 . . . . . . . . . . . . . . . . . . . . . . . . -_-_-_-_-_- e) Torsion inspection The result of the inspection on the torsion of the round nose pliers shall conform to the requirements in 2 of Annex 1-1. . Example 1 JIS B 4624 I type 125 Example 2 Round nose plier I type 160 _-_-_-_- _- Copyright J

33、apanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 07:19:47 MDTNo reproduction or networking permitted without license from IHS -,-,- STD-JIS B LibZY-ENGL 1798 m 4733b08 551b31 120 - 5 B 4624 : 1998 Anne

34、x 1-1 (normative) Dimensions and quality of I type round nose pliers 1 Scope This Annex specifies the dimensions and quality of the I type round nose pliers. 2 Dimensions and test values The round nose plier shown in Annex 1-1 Fig. 1 is an example. Therefore it does not give any influence to the man

35、ufacturers design. Unit: mm . - I Annex 1-1 Fig. 1 Shape Annex 1-1 Table 1 Dimensions Unit: mm The round nose pliers shall be tested in accordance with Annex 1-3. Upon completion of the deformation test, the permanent strain S shall not exceed If the distance LI, is not suitable for the test, F shal

36、l be obtained by the follow- the values given in Annex 1-1 Table 2. ing formula : Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 07:19:47 MDTNo reproduction or networking permitted without

37、 license from IHS -,-,- 6 B 4624 : 1998 F x L , Li F = - where, F is the load given in Annex 1-1 Table 2. LI is the distance from the center of joint rivet to the position at which the load given in Annex 1-1 Table 2 is applied. LI is the measured value of the distance from the center of joint rivet

38、 to the position at which the load is applied. Annex 1-1 Table 2 Test value Unit: mm Torsion test Torque T (Nad Maximum angle of torsion amax , ( O ) Deformation test Load Maximum F permanent (NI deformation Smax) f 25 710 1.25 2 25 800 Copyright Japanese Standards Association Provided by IHS under

39、license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 07:19:47 MDTNo reproduction or networking permitted without license from IHS -,-,- STD-JIS B 4b24-ENGL 1998 4933608 0551633 TT3 6 7 B 4624 : 1998 Annex 1-2 (normative) General technical requirements for I

40、 type round nose pliers 1 Scope This Annex specifies the general technical requirements for I type round nose pliers. 2 Handles Handles shall be shaped to afford a comfortable grip and shall pre- vent accidental pinching of the hands. Handles shall have one of the following finishes : 2.1 smooth fin

41、ished ; 2.2 black oxide finished ; 2.3 phosphate-coated ; 2.4 lacquered ; 2.5 electro-plated ; 2.6 plastic-coated or with plastic sleeves ; 2.7 Knurled. 3 Heads 3.1 Joint The joint shall be constructed to allow free movement from the closed to the open positions and shall be free from excessive side

42、 movement in any position that could impair the function of the round nose plier. 3 . 2 Jaws For all pliers the jaws shall meet at the point, provided that the round nose pliers specified otherwise in the dimensions are omitted. 4 Appearance and finish The round nose pliers shall be free from burrs,

43、 scale and non-functional sharp edges, and shall have a protective surface treatment to ensure that they reach the user in good condition. The protective surface treatment should be carried out at the manufacturers discretion. Typical surface finishes or surface treatments are as follows : 4.1 chemi

44、cally produced oxide coating ; 4.2 chemically produced phosphate coating ; 4.3 polished ; 4.4 electrodeposited metallic coating ; 4.5 lacquered. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2

45、007 07:19:47 MDTNo reproduction or networking permitted without license from IHS -,-,- 8 B 4624 : 1998 Annex 1-3 (normative) Methods of test for I type round nose pliers 1 Scope This Annex specifies the methods of test for I type round nose pliers. 2 Deformation test 2.1 General checked by compariso

46、n with a standard. The test shall be carried out using suitable equipment which can be 2.2 Methods of test For the size of round nose plier, define a point for applica- tion of the load on the handles at the distance L1 from the center of the joint rivet, and insert a suitable test piece into the ja

47、ws (see 2 . 3 ) . Apply a load of 50 N and measure the width, W1, of the handles. Increase the load F to the specific value and then reduce it to 50 N. The load F shall be applied four times and then the width, W2, of the handles shall again be measured at the same distance L1. The difference between the first and second readings (Wl - Wz) shall not exceed the maximum value, S, of the permanent deformation. For the size of the round nose plier, see the corresponding Annex 1-3 Fig. 1. Unit: mm F = Load applied in deformation test FI = Load applied in cutting test Annex 1-3

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