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1、I I 4 J I S Z*820b 82 m 4733b08 0074078 5 ! , ? -_/ - _ UDC 003.62:658.51 JAPANESE I NDUSTRIAL STANDARD Graphical Symbols for Process Chart JIS 7 8 2 0 6 - 1 9 8 2 Translated and Published by Japanese Standards Association Printed in Japan 11s Copyright Japanese Standards Association Provided by IHS
2、 under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- I J I S Z*82Ob 82 . P 4933b08 0079079 7 I Translation without guarantee standard in Japanese is to be evidence i n
3、 the event of any doubt arising, the original Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- JIS Z*8206 8
4、2 I 4933608 007908-0 3 I UDC 003.62:658.51 JAPANESE INDUSTRIAL STANDARD J I S Graphical Symbols for Process Chart Z 8206-1982 1, Scope This Japanese industrial Standard specifies the graphical symbols for process chart to be used to indicate on drawing the process for manufacturing products in minin
5、g and manufacturing industries. Remark: The process chart herein shows the processes to give changes on raw materials, working materials, par or products, and means the process series indicating the sequence relationship concerning the individual elemental processes constituting the process and thei
6、r elemental processes. working, transportation, stagnation and inspection, further, the stagnation, into storage and congestion, and the inspection, into quantity inspection and quality inspection. Furthermore, the elemental processes shall be classified into 2. Classification of Graphical Symbols f
7、or Process Chart Graphical symbols shall be classified into basic graphical symbols and aux- iliary graphical symbols. The basic graphical symbols are the symbols to be used for indicating the elemental processes and are classified into each symbol of working, transporta- tion, storage, congestion,
8、quantity inspection and quality inspection. Auxiliary graphical symbols are the symbols to be used for indicating on drawing the state . of series in the process series, and are classified into each symbol of flow line, division and omission. 3. Basic Graphical Symbols The basic graphical symbols ar
9、e specified as shown in Table 1. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- JIS Z*B20b 82 I 4933b08 0
10、07908i1 5 m 2 Z 8206-1982 O O cil D n Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- u .El Q r3 -. J I S
11、Z*820b 82 W 4933608 0079082 7.- i O I 3 Z 8206-1982 Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S
12、Z*820b 82 E 4933b08 0079083 9 4 Z 8206-1982 d cv Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S Z*8
13、20b 82 4933b08 0079084 O 5 Z 8206-1982 Reference 1. Method of Using Graphical Symbols for Process Chart 1 . 1 Process Chart The process chart means the chart indicating the pro- cess of manufacturing products by use of graphical symbols for process chart, and shall be as follows: (1) The process cha
14、rt may be- designated as process analysis chart or pro- cess plan chart according to its purpose of use. (2) process chart, the beginning state and ending state of process series shall be indicated by using storage symbols. The process chart shall, as a rule, be indicated longitudinally according to
15、 the relationship of sequence of elemental process. If the joining or branching portion exists in the process series, the flow lines shall be described as shown in Reference Fig. 1, and the main series be indicated at the center of the process chart. (3) (4) Reference Fig. 1 The method shown in (1)
16、is wed in the case where the raw materials, working materials, parts or products join or branch between the elemental processes, as frequently seen in assembling pro- duction processes. Reference Fig. 1 The method shown in (2) is used in the case where the raw materials, working materials, parts or
17、products join or branch between the elemental processes, as frequently seen in equipment pro- Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permi
18、tted without license from IHS -,-,- I J I S ZM820b 82 E 4933608 0079085 2 6 Z 8206-1982 Reference Fig. 1. Method of Describing Flow Lines (2) (1) Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/
19、2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- C ! . J I S Z*82Ob 82 W 4933608 0077086 4 W 1 - 7 Z 8206-1982 1.2 Composite Symbols As shown in Reference Table, in the case where the functions or states of two elemental processes are employed in a elemental pr
20、ocess at the same time, it may be indicated on chart by composing the symbols of respective elemental processes. process shall be indicated outside, and the symbol of auxiliary elemental process, inside. shall be used. In this case, the symbol formain elemental Furthermore, in the composite symbol,
21、for the transportation symbol Reference Table. -amples of Composite Symbols Composite symbol Meaning While carrying out mainly the quality inspection, the quantity inspection also is carried out. While carrying out mainly the quantity inspection, the quality inspection also is carried out. While car
22、rying out mainly working, the quantity inspection also is carried out. While carrying out mainly working, the transportation also is carried out. 1 . 3 Sequence Number For indicating the sequence of working in the process series, its sequence number shall be indicated within the working symbol. Furt
23、her, as required, the number of sequence may be indicated by adding the elemental process of inspection to working. i n that case, if it is necessary to indicate the sequence of working by divid- ing into a number of series in a process chart, it shall be indicated by abbre- viated symbol or letter
24、expressing each series added with respective numbers of sequence. 1 . 4 Methods for Transportation If it is necessary to indicate the method of transportation in the transportation process, the abbreviated designation, symbol or letter expressing the method of transportation may be inscribed within
25、the transportation symbol. In that case, the remark column shall be provided to describe the explanation for abbreviated designation, symbol or letter. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale,
26、03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S Z*82Ob 82 4933608 0079887 b 8 Z 8206-1982 2, Examples of Using Graphical Symbols for Process Chart 2.1 Forms Constituting Process Chart The forms constituting process chart can be classified hto serie
27、s form, joining form, branching form and composite form. The process chart shall be constituted of combination of these forms. The form constituting of a series as shown in Reference (1) Series Form Fig. 2 (1). (2) Joining Form The form constituting of a series by collecting plural series, as shown
28、in Reference Fig. 2 (2). (3) Branching Form The form constituting of plural series by branching a series as shown in Reference Fig. 2 (3). (4) Composite Form This is the form which branches from the series of series form and again join the series as shown in Reference Fig. 2 ( 4 ) , and is classifie
29、d into the following two divisions: (a) (b) The form joining by returning to the elemental process carried out prior to the branching portion. The form joining by advancing to the elemental process to be carried out posterior to the branching portion. Copyright Japanese Standards Association Provide
30、d by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- 9 Z 8206-1982 Reference Fig. 2. Forms Constituting Process Chart (1) Series form (2) Joining form (3) Bran
31、ching form Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S Z*823b 82 4933608 0079889 T m 10 Z 8206-1
32、982 2.2 Process Analysis Chart by Series Form The process analysis chart shown in Reference Attached Fig. 1 is an example of analyzing the current state concerning the process of axle parts in order to improve the organization of its process, arrangement of facilities, etc. Further, in process chart
33、 by series form, as shown in Reference Attached Fig. 2, the type in which the basic graphical symbols preliminarily described are connected by flow lines may be used. The chart of arrangement of facilities, working places or buildings in which the graphical symbols for process chart are inscribed is
34、 designated as flow line chart, and is used to indicate the relationship of positions for each graphical symbol for process chart. Reference Attached Fig. 3 is an example in which the processes in Reference Attached Fig. 1 are shown by flow line chart. 2.3 Process Plan Chart Mainly by Joining Form T
35、he process chart shown in Reference Attached Fig. 4 is an example of process chart indicating the pro- cess plan to manufacture single phase induction motors. process chart where each composite part is manufactured, projected and assembled to make a product is, generally, joining form mainly. As in
36、this case, the 2 . 4 Process Chart Mainly by Branching Form The process chart shown in Reference Attached Fig. 5 is an example of process chart indicating the process of manufacturing corn starch from Indian corn as raw material. As in this case, the process chart where plural products or some by-pr
37、oducts other than the main product are produced from the raw material, generally, consists of branching form maidy. 2.5 Process Chart Mainly by Composite Form The process chart shown in Reference Attached Fig. 6 is an example of process chart indicating the concep- tion of process producing ethylene
38、 oxide. duction method to produce chemical products, the composite form may,. in many cases, be used. For the processes of equipment pro- Further, as shown in an example in Reference Attached Fig. 7 the sketches of respective equipment and facilities may be used instead of symbols of ele- mental pro
39、cesses. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction or networking permitted without license from IHS -,-,- 11 Z 8206-1982 . Reference Attached Fig. 1 . Proce
40、ss Analysis Chart (Axle Parts) (1) Distance m) 15 I 3 3 3 3 I 5 5 2 2 3 3 3 3 3 3 7 Sequence of E k anation of contents Time process of %e process Remarks 1. The digits in the working, quality inepection and quantity (min) 0.85 125.00 0.05 /*o0 0.20 1.00 o. 20 1.50 0.20 0.50 0.20 62.50 0.05 O. 25 O.
41、 35 0.25 0.35 O . 70 0.10 62.50 0.10 1,50 0.15 0.35 0.15 30.00 0.15 0.50 O. I5 1.00 O. I 5 0.50 0.15 125.00 OJO O. 75 in warehouse of maferials 2. On the pallet m ! l i n g machine 3* 4. 5. inspection symbols indicate the sequence number of the elementat process. The letters in the transportation sy
42、mbols indicate the follow- ing transporting means: 7 - - - - fork lift truck 3 - -conveyer +-hand The digits on the ieR side of the transportation symbol ilidicate the transporting diatance and time. The digits on the left side of the symbols of working, storage, congestion, quantity inspection and
43、quality inspection indicate respectively the periods of working; storage, congestion, quantity inspection and quality inspection. The right side of each symbol i s a content explanation of - process, 3 ,Finish turning of axle by lathe 3 Automatic conveyance by conveyer 4 Automatio iospection of axle
44、 diameter B To working storage place by hand On the pallet F 3 Automatic conveyance by conveyer % To machine by hand 5 M e end gear cutting 6 cleaning o Automatic conveyance by conveyer Quenching of axle To working storage place by hand On the pallet To machine by hand Axle grinding .To inspection s
45、tand by hand :Axle diameter inspection To working storage place by hand On the pallet To inspection machine by hand Axle-surface inspection To machine by hand Machining the flange part by automatic Iathe To machine by hand Drilling by drilling machine To working storage place by haml On the paet 13
46、Quantity inspection 0 To completed article storage place by fork li& truck n the completed article stwage place Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:07:13 MDTNo reproduction o
47、r networking permitted without license from IHS -,-,- J I S Z*820b 82 4933608 0079093 8 12 Z 8206-1982 Reference Attached Fig. 2. Process Analysis Chart (Axle Parts) (2) Elemental process Sketch Working 9 23.7 Z 70 J. 8 - Number of times iatio to otal number )f times fi) Required period of time (min
48、) Ratio to total period of time (%) Distance (m) Process series Content explanation of process (min) In matertal warehouse DO DO DU DO DO DU DO DO DO O O O O O O O O O To line-top by fork lit truck I 1.5 I 0.85 On pallet 125.00 To maohine by hand 1 0.05 J. OC 3 0.2C J. O0 3 0 . 2 G 1.50 3 0.Z O . 50 End m