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1、JANUARY 2004 CSM-FS110 KONICA MINOLTA BUSINESS SOLUTIONS U.S.A., INC. SERVICE MANUAL Models FS-110/FS-210 FS-110/FS-210 SERVICE MANUAL JANUARY 2004 Used on Konica Models 7155/7165/FORCE 65/7255/7272 IMPORTANT NOTICE Because of the possible hazards to an inexperienced person servicing this equipment,
2、 as well as the risk of damage to the equipment, Konica Minolta Business Solutions U.S.A., Inc. strongly recommends that all servicing be performed by Konica-trained service tech- nicians only. Changes may have been made to this equipment to improve its performance after this service manual was prin
3、ted. Accordingly, Konica Minolta Business Solu- tions U.S.A., Inc., makes no representations or war- ranties, either expressed or implied, that the informa- tion contained in this service manual is complete or accurate. It is understood that the user of this manual must assume all risks or personal
4、injury and/or dam- age to the equipment while servicing the equipment for which this service manual is intended. Corporate Publishing Department 2004, KONICA MINOLTA BUSINESS SOLUTIONS U.S.A., INC. All rights reserved. Printed in U.S.A. Refer to the 7155/7165/7255/7272 service manual on page.S-1 SAF
5、ETY AND IMPORTANT WARNING ITEMS CONTENTS 2 UNIT EXPLANATION1 OUTLINE3 DIS./ASSEMBLY CONTENTS 1. OUTLINE FS-110/FS-210 PRODUCT SPECIFICATIONS1-1 CROSS SECTION DIAGRAM.1-4 DRIVE SYSTEM DIAGRAM1-5 1Paper Conveyance Drive .1-5 2Stacker Drive1-6 3Staple Drive1-7 4Tray Drive.1-8 5Folding Drive1-9 PAPER CO
6、NVEYANCE PATH1-10 1Paper Conveyance Path 1-10 2Non-Sort Mode.1-11 3Sort, and Group Modes1-12 4Sub-tray Mode1-13 5Staple Mode.1-14 6Booklet Mode .1-16 7Three-folding Mode1-17 2. UNIT EXPLANATION EXTERNAL SECTION.2-1 1Composition .2-1 2Mechanism.2-1 CONVEYANCE SECTION.2-2 1Composition .2-2 2Mechanism.
7、2-3 3M701 (FNS Conveyance) Control2-6 4M712 (gate drive) Control.2-7 5SD705 (by-pass gate) Control2-7 6M702 (shift) Control2-8 7M707 (paper exit roller) Control2-9 8SD704 (paper exit opening solenoid) Control2-11 9M708 (paper exit opening) Control.2-12 10M721 (sub-tray paper exit) Control.2-13 MAIN
8、TRAY SECTION2-14 1Composition .2-14 2Mechanism.2-14 3M703 (tray up/down) Control2-15 STACKER SECTION.2-17 1Composition .2-17 2Mechanism.2-18 3M705 (alignment/U) Control.2-21 4M716 (alignment/L) Control (FS-210 only)2-22 5M718 (folding stopper) Control (FS-210 only).2-23 6M713 (stacker entrance) Cont
9、rol2-25 MODELMANUALREVISED EDITIONDATEPAGEMETHOD SERVICE MANUALDec. 20037155/7165/7255/7272-REPLACEMENT 1 OUTLINE2 UNIT EXPLANATION3 DIS./ASSEMBLY STAPLER SECTION 2-27 1Composition. 2-27 2Mechanism 2-28 3Stapler Movement Control. 2-30 4Staple Control 2-32 FOLDING/THREE-FOLDING SECTION (FS-210 ONLY).
10、 2-35 1Composition. 2-35 2Mechanism 2-36 3M719 (folding knife) Control 2-37 4M720 (folding conveyance) Control. 2-38 5SD706 (three-folding gate) Control 2-39 3. DISASSEMBLY/ASSEMBLY EXTERNAL SECTION 3-1 1Removing and Reinstalling the Booklet Tray (FS-210 only). 3-1 2Removing and Reinstalling the Top
11、 Cover/1 3-1 3Removing and Reinstalling the Top Cover/2 3-2 4Removing and Reinstalling the Side Cover. 3-2 5Removing and Reinstalling the Front Door. 3-3 6Removing and Reinstalling the Rear Cover. 3-3 7Removing and Reinstalling the Main Tray. 3-4 8Removing and Reinstalling the Main Paper Exit Openin
12、g Cover . 3-5 9Removing and Reinstalling the Booklet Paper Exit Opening Cover . 3-5 CONVEYANCE SECTION 3-6 1Replacing the Paper Exit Roller (Sponge Roller). 3-6 2Replacing the Intermediate Conveyance Roll- er (Sponge Roller). 3-7 3Removing and Reinstalling the Paper Exit Opening Unit 3-8 MAIN TRAY S
13、ECTION. 3-9 1Replacing the Tray Up/down Motor (M703). 3-9 2Replacing the Up/Down Wire 3-9 STACKER SECTION 3-13 1Removing and Reinstalling the Stacker Unit Cover. 3-13 2Removing and Reinstalling the Stacker Unit 3-13 STAPLER SECTION 3-15 1Removing and Reinstalling the Stapler Unit Cover. 3-15 2Removi
14、ng and Reinstalling the Clincher 3-16 3Removing and Reinstalling the Stapler. 3-17 SAFETY WARNINGS 1 Modifications Not Authorized by Konica Minolta Konica Minolta equipment is renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. U
15、nauthorized modifications involve a high risk of degrad- ing performance and safety. Such modifications are there- fore strictly prohibited. The points listed below are not exhaustive, but they illustrate the reasoning behind this policy. PROHIBITED ACTIONS : (1) Using extension cables or a differen
16、t power cord than specified by Konica Minolta. (2) Using other fuses than specified by Konica Minolta. Safety will not be assured, leading to a risk of fire and injury. (3) Disabling fuses or bridging fuse terminals with wire, metal clips, solder or similar. (This applies also to thermal fuses.) (4)
17、 Removing air filters (except for replacement). (5) Disabling relay functions (such as wedging pa- per between relay contacts, etc.). (6) Disabling safety functions (interlocks, safety cir- cuits, etc.). Safety will not be assured, leading to a risk of fire and injury. (7) Performing actions to equi
18、pment not described in the instruction manual or the service hand- book. (8) Using parts other than specified by Konica Minolta. 2 Checkpoints When Performing On- site Service Konica Minolta equipment is extensively tested before shipping, to ensure that all applicable safety standards are met, in o
19、rder to protect the customer and customer engineer from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the customer engineer must perform regular safety checks. 1. Advance Preparation
20、 for Safety Checks CAUTION: (1) Wear clothing that facilitates work and is de- signed for safety. (2) Carry out all procedures carefully to prevent in- jury. (3) Be sure to disconnect the power cord of the equipment from the AC outlet. Simply turning off the power switch is not suffi- cient, because
21、 paper feed units or other electri- cal equipment may be powered also when the power switch is turned off. (4) Proceed with special care when performing op- eration checks or adjustment while the unit is powered. When carrying out operation checks or adjustment while external covers are removed, the
22、 risk of electrical shock exists when touching parts which carry high voltage or electrical charge. The risk of injury exists when touching moving parts such as gears or chains. 2. Safety Checkpoints The following list is not exhaustive, but it includes actions which must be carried out at every on-
23、site service. CAUTION: (1) Check external covers and the frame for sharp edges, burrs, or nicks. (2) Check external covers and hinges for loosening or damage. (3) Check wiring for squeezing or damage. (4) Check power cord for insulation problems (con- ductor must not be exposed). (5) Check power cor
24、d and cable ties etc. for loosen- ing from frame. WARNING: (1) Verify that the equipment is properly grounded. If a problem is detected, establish a proper ground connection. (2) Connecting the ground lead to an improper point such as listed below results in a risk of explosion and electric shock. U
25、nsuitable ground points: - Gas pipe - Lightning rod - Telephone line ground - Plastic water pipe or water pipe or faucet that has not been approved by authorities for grounding use 3.Description of Safety Checks CAUTION: (1) Before performing safety check work, read all relevant documentation (servi
26、ce handbook, tech- nical notices, etc.) and proceed according to the prescribed procedure, using only the prescribed tools. Do not carry out any adjustments not described in the documentation. (2) If the power cord is damaged, replace it only with the specified power cord. If the power cord insu- la
27、tion has been damaged and there are exposed sections, short- circuits and overheating may occur, leading to a serious fire risk. (3) Do not route the power cord so that it can be stepped on or pinched. Otherwise overheating may occur, leading to a serious fire risk. (4) When disconnecting any cables
28、, always grasp the connector and not the cable (especially in the case of AC and high-voltage leads). (5) Carefully remove all toner remnants from electri- cal parts, electrodes, etc. (6) Make sure that wiring cannot come into contact with sharp edges, burrs, or other pointed parts. (7) Double-check
29、 to make sure that all screws, com- ponents, wiring, connectors, etc. that were re- moved for safety check maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) (8) When installation and preventive maintena
30、nce, verify that the power cord has been securely plugged into the AC outlet. Contact problems may lead to increased resistance, overheating, and the risk of fire. WARNING: Before disassembling or adjusting the equip- ment, make sure that the power cord has been disconnected. 3Handling of Materials
31、for Servicing CAUTION:Alcohol-based and acetone- based cleaners are highly flammable and must be handled with care. When using these materials for cleaning parts, observe the following precau- tions. (1) Disconnect the power cord from the AC outlet. (2) Use only a small amount of cleaner at a time a
32、nd take care not to spill any liquid. If this happens, immediately wipe it off. (3) Perform cleaning only in an environment where sufficient ventilation is assured. Breathing large quantities of organic solvents can lead to dis- comfort. (4) Do not replace the cover or turn the unit on before any so
33、lvent remnants on the cleaned parts have fully evaporated. 4 Measures to Take in Case of an Accident (1) If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage. (2) If a rep
34、ort of a serious accident has been received from a customer, an on-site evaluation must be carried out quickly and Konica Minolta must be notified. (3) To determine the cause of the accident, conditions and materials must be recorded through direct on- site checks, in accordance with instructions is
35、sued by Konica Minolta. (4) For reports and measures concerning accidents, consult your superior, and follow the regulations set in “Standards for the Control Program for Measures Against Electrical Equipment Accidents“. 5 Conclusion (1) Safety of users and customer engineers depends highly on accur
36、ate maintenance and administration. Therefore, safety can be maintained by the appropri- ate by the proper daily service work conducted by the customer engineer. (2) When performing service, equipment on the site must be tested for safety. The customer engineer must verify the safety of parts and en
37、sure appropri- ate management of the equipment. 1 1 OUTLINE OUTLINE 1 OUTLINE Blank page FS-110/FS-210 1-1 1 OUTLINE FS-110/FS-210 PRODUCT SPECIFICATIONS 1Type FS-110: Finishing device with offset collation (sort and group), stapling, and sub-tray eject features. FS-210: Finishing device with offset
38、 collation (sort and group), stapling, sub-tray eject, booklet (stitch- and-fold), and three-folding features. 2Functions Type of Paper: Same as the main body Paper Size: *1The position of the stopper must be changed when using paper with different size. Paper Stacking Capacity (80g/m2 or 20lbs): Su
39、b-tray exit mode: Maximum 200 sheets (same-size sheets only) Non-Staple, Group, and Offset modes: Maximum 1500 sheets (A3, B4, F4R, 11 x 17, and 8.5 x 14) Maximum 3000 sheets (A4, A4R, B5, B5R, 8.5 x 11, and 8.5 x 11R) Maximum 500 sheets (A5, A5R, B6R, 5.5 x 8.5, and 5.5 x 8.5R) Note: For FS-210, th
40、e maximum stacking capacity is 2500 sheets for A4, A4R, B5, B5R, 8.5 x 11, and 8.5 x 11R paper. Staple Mode: Maximum 1000 sheets (paper must be the same size) Main-Tray Capacity Booklet Mode (FS-210 only): Stitch-and-fold 20 booklets with 5 sheets folded each. 15 booklets in case of small size paper
41、 (A4R/ 8.5 x 11R). One booklet with 6 sheets folded is taken as two and more booklets. Folding 33 booklets with 3 or less sheets folded each 25 booklets in case of small size paper (A4R/8.5 x 11R). Three-folding Tray capacity is a maximum of 50 individual folded sheets. Paper curling: 10mm or less F
42、S-110/210FS-210 only Non- sort Sort/ group Sta- ple Sub- tray Book- let Three -fold- ing A/B stan- dards A3 B4 F4R A4R *1 A4 B5R B5 A5R A5 B6R By inch 11 x 17 8.5 x 14 8.5 x 11R *1 8.5 x 11 5.5 x 8.5R 5.5 x 8.5 Wide Other Original pages A3, 11 x 17, A5, and 5.5 x 8.5 Other paper types 2 to 950 stack
43、s100 stacks 10 to 2050 stacks50 stacks 21 to 3030 stacks30 stacks 31 to 4025 stacks25 stacks 41 to 5020 stacks20 stacks Amount of curlPaper (5 sheets) FS-110/FS-210 1-2 1 OUTLINE Height of folding in the booklet mode (FS210 only): *The height of folding may be larger after exit, although the booklet
44、 must be folded with ease manually. Width (a, b and c) and height (h) in the three- folding mode: Note: Measurements must be made using a single sheet. Amount of sort offsetting: 30mm (after sorting and grouping) 3Staple Mode Number of sheets to be stapled: 50 sheets or less (the height must be 5mm
45、or less when using 80g/m2 or 20lbs quality paper) Positions for stapling: A = 8.5mm 3mm B = 8.5mm 3mm C = 60mm 3mm D = 8.5mm 3mm E = 14mm 3mm F = 60mm 3mm Staple capacity: 5000 staples/cartridge Original pages A3, 11 x 17 B4, 8.5 x 14 A4R, 8.5 x 11R 0 to 5 25mm or less 25mm or less 25mm or less 6 to
46、 10 50mm or less 50mm or less Not specified* 11 to 20 Not specified* Not specified* Not specified* Width/ height Mea- sure- ments Nominal values Allow- anceA4R8.5 x 11R Width a95mm89.4mm2mm b101mm95mm2mm c101mm95mm2mm Heighth 25mm or less 25mm or less Height of folding (80g/m2 or 20lbs) a b c h A B
47、CC FF D D E Single staple (rear) Two staples Single staple (front) Booklet mode (stitch-and-fold) (FS-210 only) MODELMANUALREVISED EDITIONDATEPAGEMETHOD SERVICE MANUALDec. 20037155/7165/7255/72721-2REPLACEMENT 2 FS-110/FS-210 1-3 1 OUTLINE 4Booklet Mode (FS-210 only) Stitch-and-fold: Maximum 20 shee
48、ts (when using 80g/m2 or 20lbs quality paper) Maximum 19 sheets (when using 80g/m2 or 20lbs quality paper) + one sheet (200g/m2 or 45lbs quality paper) Folding: Maximum 3 sheets (when using 80g/m2 or 20lbs quality paper) 5Three-folding Mode (FS-210 only) Number of three-folding: Maximum 3 sheets (wh
49、en using 80g/m2 or 20lbs quality paper) However, special paper cannot be used. 6Option PI-110 (Cover sheet feeder) PK-110 (Puncher) 7Machine Specifications Power source: 24V, 5VDC (supplied from the main body) Maximum power consumption: 100VA Weight: FS-110: Approx. 55kg FS-210: Approx. 65kg External Dimensions: 8Maintenance Maintenance procedures: Same as the main body Service life: Same as the main body 9Operating Enviro