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1、J IS JAPANESE I NDUSTRIAL STANDARD Translated and Published by Japanese Standards Association Submerged arc welding solid wires for carbon steel and low alloy steel ICs 25.160.20 Descriptors : low-alloy steels, unalloyed steels, submerged arc welding, welding Reference number : JIS Z 3351 : 1999 (E)
2、 electrodes, filler wire, welding rods 5 s Z 3351 : 1999 Foreword This translation as been made based on the original Japanese Industrial Standard revised by the Minister of International Trade and Industry through deliberations at the Japanese Industrial Standards Committee in accordance with the I
3、ndustrial Standardization Law. Consequently JIS Z 3351 : 1988 is replaced with JIS Z 3351 : 1999. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for regi
4、stration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application
5、for registration of utility model after opening to the public which have the said technical properties. This revision employs JIS Z 3200 : 1999 Welding consumables-Technical delivery conditions for welding filler metals-Type of product, dimensions, tolerances and marking as a normative reference. Da
6、te of Establishment: 1988-01-01 Date of Revision: 1999-09-20 Date of Public Notice in Official Gazette: 1999-09-20 Investigated by: Japanese Industrial Standards Committee Divisional Council on Welding JIS Z 3351 : 1999, First English edition published in 2002-05 Translated and published by: Japanes
7、e Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. O JSA 2002 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
8、 form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in Japan JAPANESE INDUSTRIAL STANDARD JIS Z 3351 : 1999 Submerged arc welding solid wires for carbon steel and low alloy steel 1 Scope This Japanese Indust
9、rial Standard specifies the steel solid wires (here- after referred to as “wires“) used for submerged arc welding for carbon steel and low alloy steel (high tensile strength steel, heat resisting steel, steels for low tempera- ture service and atmospheric corrosion resistant steel). 2 Normative refe
10、rences The standards given in Attached Table 1 contain pro- visions which, through reference in this Standard, constitute provisions of this Standard. The most recent editions of the standards shall be applied. 3 Classification Wires shall be classified according to chemical composition, as given in
11、 Table 1. Table 1 Classification of wires ilassification YS-s1 YS-s2 YS-s3 YS-s4 YS-s5 YS-S6 YS-s7 YS-S8 YS-Ml YS-M2 YS-M3 YS-M4 YS-M5 YS-CM1 YS-CM2 YS-CM3 YS-CM4 YS-1CM1 YS-iCM2 YS-2CM1 YS-2CM2 YS-3CM1 YS-3CM2 YSdCM1 YS-5CM2 Component series Si-Mn series Mo series Cr-Mo series Classification YS-N1
12、YS-N2 YS-NM1 YS-NM2 YS-NM3 YS-NM4 YS-NM5 YS-NM6 YS-NCM1 YS-NCM2 YS-NCM3 YS-NCM4 YS-NCM5 YS-NCM6 YS-cuc1 YS-cuc2 YS-G Component series Ni series Ni-Mo series Ni-Cr-Mo series Cu-Cr series Remarks : The symbols for classification shall be in accordance with the following example. Example: Y S - S1 Chem
13、ical composition Submerged arc welding Welding wire 2 Z 3351 : 1999 I max. YS-CM2 I 0.08 4 Quality max. 4.1 Appearance The appearance of wires shall be in accordance with clause 3 of JIS Z 3200. 4.2 Chemical composition Chemical composition of wires shall be tested according to the method of clause
14、7 and shall conform to Table 2. However, as required, com- ponents other than those shown in Table 2 may be added. Table 2 Chemical composition of wires Unit: % Classification YS-s1 0.15 0.15 I I YS-s3 0.15 YS-S5 YS46 I max. I to 0.80 YS-Ml I 0.18 I 0.20 max. max. 0.60 I YS-CM1 I 0.15 1 0 . 4 0 to 0
15、.18 YS-CM3 YS-CM4 YS-lCM1 YS-lCM2 1 to 0.18 I YS-2CMl I 0.15 I 0.35 YS-2CM2 YS-3CM1 YS-3CM2 0.08 to 0.18 max. max. I to 0.18 I YS-5CM1 I 0.15 I 0.60 YS-5CM2 to 0.15 Mn 0.20 to 0.90 0.80 to 1.40 - 1.30 to 1.90 1.70 to 2.80 1.10 to 2.10 1.30 to 2.30 0.30 to 1.20 1.10 to 1.90 1.70 to 2.60 0.30 to 1.20
16、0.80 to 1.60 1.70 to 2.30 2.00 t a 2.80 0.30 to 1.20 0.80 to 1.60 0.30 to 1.20 0.80 to 1.60 0.30 to 1.20 0.80 to 1.60 0.30 to 1.20 0.80 to 1.60 Chei P 0.030 max. 0.025 max. 0.025 max. 0.025 max. :al compo 5 0.030 max. 0.025 max. 0.025 max. 0.025 max. Lion Cu (1 0.40 max. 0.40 max. 0 . 4 1 ) max. 0.4
17、0 max. Ni 0.25 max. (*) 0.25 max. (2) 0.25 max. (2) 0.25 max. (2) Cr 0.15 max. (2) 0.15 max. 2) 0.30 to 0.70 0.30 to 1.00 0.80 to 1.80 2.20 to 2.80 2.75 to 3.75 4.50 to 6.00 Mo 0.15 max. (9 0.15 to 0.40 0.30 to 0.70 0.30 to 0.70 0.60 to 1.20 0.40 to 0.65 0.90 to 1.20 0.90 to 1.20 0.40 to 0.65 -,-,-
18、3 Z 3351 : 1999 Classification YS-NI Table 2 (concluded) Chemical composition C 1 Si I Mn I P C u ( ) 1 Ni 1 Cr I Mo 0.15 I 0.60 I 1.30 I 0.018 0 . 4 0 I 0.40 I 0.20 I 0.15 Unit: 9 i YS-N2 _1 YS-NMl I “ YS-NM2 YS-NM3 YS-NM6 0.05 to 0.15 0.15 max. I to 1.30 I 0.018 max. to2.30 max. to 0.60 to 1 . 9 0
19、 max. to 2.80 max. to 1.30 1.80 0.50 1.30 S 0.018 max. 0.018 max. to 3.80 to 2.30 to 1.40 2.20 to 3.80 to 0.70 -I- to 1.00 E to 0 . 9 0 max. max. to 2.20 max. max. to 0.45 YS-cuc2 0.30 0.05 0.50 YS-G 0.20 0.90 3.00 0.030 0.030 -(3) -(3) -(? - ( 3 ) to 0.55 to 0.80 to 0.80 max. max. max. max. max. No
20、tes (1) In the case where copper plating is applied, the copper of coatings is included. (2) Concerning this component, when its content is clearly micro-amount, and in the case where it is foreseeable that the standard value of the above table is satisfied sufficiently, the analysis may be omitted.
21、 (3) In the case where it is added, the analysis test of the element shall be carried out. 5 Dimensions and tolerances The diameters and tolerances of wires shall be in accordance with clause 2 of JIS Z 3200. The representative diameters of wires are given in Table 3. Table 3 Representative diameter
22、s of wires Unit: mm 1.2, 1.6, 2.0, 2.4, 3.2, 4.0, 4.8, 6.4 4 Z 3351 : 1999 6 Condition of products The condition of products shall be in accordance with clause 3 of JIS Z 3200. The masses of coil wound wires shall be 12.5 kg, 25 kg and 75 kg, and the di- mensions and tolerances of coils shall be in
23、accordance with clause 3 of JIS Z 3200. Masses of spool wound wires shall be 10 kg, 12.5 kg and 20 kg, the dimensions and tolerances of spools shall be in accordance with clause 3 of JIS Z 3200. Further, the spool shall be so made as to be insulated electrically from the wires. Masses of other coil
24、wires and spool wires, and of other wound wires than coil and spool wound, and their dimensions and winding methods shall be agreed between the parties concerned. 7 Tests The analysis method for wires shall be in accordance with any one of the following: JIS G 1201, JIS G 1204, JIS G 1211, JIS G 121
25、2, JIS G 1213, JIS G 1214, JIS G 1215, JIS G 1216, JIS G 1217, JIS G 1218, JIS G 1219, JIS G 1253, JIS G 1256, JIS G 1257, JIS G 1258 8 Inspection For wires, the quality, dimensions and condition of products shall comply with the specifications of 4, 5 and 6 . 9 Packaging The packaging shall be in a
26、ccordance with clause 5 of JIS Z 3200. 10 Designation of products The products shall be designated by type, diameter and mass of wires. Example: YS-S1 - 4.8 - 25 TT Type Diameter Mass 11 Marking The marking shall be in accordance with clause 4 of JIS Z 3200. -,-,- 5. Z 3351 : 1999 Attached Table 1 N
27、ormative references JIS G 1201 General rules for chemical analysis of iron and steel JIS G 1204 General rules for fluorescent X-ray analysis of iron and steel JlS G 1211 Iron and steel-Methods for determination of carbon content JIS G 1212 Iron and steel-Methods for determination of silicon content
28、JIS G 1213 Methods for determination of manganese in iron and steel JIS G 1214 Iron and steel-Methods for determination of phosphorus content JIS G 1215 Iron and steel-Methods for determination of sulfur content JIS G 1216 Iron and steel-Methods for determination of nickel content JIS G 1217 Methods
29、 for determination of chromium in iron and steel JIS G 1218 Iron and steel-Methods for determination of molybdenum content JIS G 1219 Iron and steel-Methods for determination of copper content JIS G 1253 Iron and steel-Method for spark discharge atomic emission spectrometric analysis JIS G 1256 Iron
30、 and steel-Method for X-ray fluorescence spectrometric analysis JIS G 1257 Iron and steel-Methods for atomic absorption spectrometric analysis JIS G 1258 Iron and steel-Methods for inductively coupled plasma atomic emission spectrometry JIS Z 3200 Welding consumables-Technical delivery conditions fo
31、r weld- ing filler metals-Type of product, dimensions, tolerances and marking Errata for nS (English edition) are printed in Standardization Journal, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Information. Errata will be provided upon request, please contact: Standardization Promotion Department, Japanese Stanards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN TEL. 03-3583-8002 FAX. 03-3583-0462 100% Recycled paper