SAE-AS-1946B-2003-R2007.pdf

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1、AEROSPACE STANDARD AS1946 REV. B Issued1990-07 Reaffirmed 2007-07 Revised2003-04 Superseding AS1946A Hose Assembly, Polytetrafluoroethylene, Metallic Reinforced, Up to 1500 psi and 450 F, Hydraulic and Pneumatic 1.SCOPE: 1.1Application: This SAE Aerospace Standard (AS) defines the requirements for p

2、olytetrafluoroethylene (PTFE) lined, metallic reinforced, hose assemblies suitable for use in aerospace hydraulic, fuel and lubricating oil systems at temperatures between -67 F and 450 F for Class I assemblies, -67 F and 275 F for Class II assemblies, and at nominal pressures up to 1500 psi. The ho

3、se assemblies are also suitable for use within the same temperature and pressure limitations in aerospace pneumatic systems where some gaseous diffusion through the wall of the PTFE liner can be tolerated. The use of these hose assemblies in pneumatic storage systems is not recommended. In addition,

4、 installations in which the limits specified herein are exceeded, or in which the application is not covered specifically by this standard, for example oxygen, shall be subject to the approval of the procuring activity. 1.2Classification: 1.2.1Hose assemblies furnished under this document shall be o

5、f the following classes: a.Class I: All corrosion resistant steel, or nickel alloy or titanium combination fittings, 450 F b.Class II: Combination aluminum alloy and corrosion resistant steel fittings, 275 F, size -08 and larger RATIONALE This document has been reaffirmed to comply with the SAE 5-Ye

6、ar Review policy. SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringeme

7、nt arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2007 SAE International All rights reserved. No part of th

8、is publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-49

9、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 20:38:57 MSTNo reproduction or networking permitted without license

10、from IHS -,-,- SAE AS1946 Revision B - 2 - 1.2.2Hose assemblies furnished under this document may be of the following types. If no type is defined then Type A shall prevail. a.Type A: Permanently attached fittings b.Type B: Field attachable (re-usable) fittings, size -04 and larger 2.REFERENCES: 2.1

11、Applicable Documents: The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between

12、the text of this document and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.1.1SAE Publications: Available from SAE, 400 Commonwealth Drive, Warrendal

13、e, PA 15096-0001. AMS 2486Conversion Coating of Titanium Alloys, Fluoride-Phosphate Type AMS 4069Aluminum Alloy, Drawn, Round Seamless Tubing Close Tolerance, 2.5Mg 0.25Cr (5052-0) Annealed AMS 4082Aluminum Alloy, Seamless Drawn Tubing, 1.0Mg 0.60Si 0.28Cu 0.20Cr (6061-T6) Solution and Precipitation

14、 Heat Treated AMS 4117Aluminum Alloy, Rolled or Cold Finished Bars, Rods, and Wire and Flash Welded Rings, 1.0Mg 0.60Si 0.28Cu 0.20Cr (6061; -T6, -T651) Solution and Precipitation Heat Treated AMS 4121Aluminum Alloy, Bars, Rods, and Wire Rolled or Cold Finished, 4.5Cu 0.85Si 0.80Mn 0.50Mg (2024-T6)

15、Solution and Precipitation Heat Treated AMS 4127Aluminum Alloy, Forgings and Rolled or Forged Rings, 1.0Mg 0.60Si 0.28Cu 0.20Cr (6061-T6) Solution and Precipitation Heat Treated AMS 4339Aluminum Alloy, Rolled or Cold Finished Bars and Rods 4.4Cu 1.5Mg 0.60Mn (2024-T851) Solution Heat Treated, Cold W

16、orked, and Artificially Aged AMS 4928Titanium Alloy, Bars, Wire, Forgings, and Rings, 6Al 4V, Annealed AMS 4944Titanium Alloy, Seamless, Hydraulic Tubing, 3.0Al 2.5V Cold Worked, Stress Relieved AMS 4945Titanium Alloy, Tubing, Seamless, Hydraulic, 3Al 2.5V, Texture Controlled, 105 ksi Yield Strength

17、 Cold Worked, Stress Relieved AMS 4965Titanium Alloy, Bars, Wire, Forgings, and Rings, 6.0Al 4.0V Solution Heat Treated and Aged AMS 5556Steel, Corrosion and Heat Resistant, Seamless or Welded Tubing, 18Cr 11Ni 0.70Cb (SAE 30347), Hydraulic, Solution Heat Treated AMS 5557Steel, Corrosion and Heat Re

18、sistant, Seamless or Welded Hydraulic Tubing 18.5Cr 10.5Ni 0.40Ti (SAE 30321), Solution Heat Treated AMS 5561Steel, Corrosion and Heat Resistant, Welded and Drawn Tubing 9.0Mn 20Cr 6.5Ni 0.28N High Pressure Hydraulic Copyright SAE International Provided by IHS under license with SAELicensee=Defense

19、Supply Ctr/5913977001 Not for Resale, 12/04/2007 20:38:57 MSTNo reproduction or networking permitted without license from IHS -,-,- SAE AS1946 Revision B - 3 - 2.1.1 (Continued): AMS 5567Steel Corrosion Resistant, Seamless or Welded Tubing, 19Cr 10Ni (SAE 30304), Hydraulic, Annealed AMS 5573Steel, C

20、orrosion and Heat Resistant, Seamless Tubing, 17Cr 12.5Ni 2.5Mo (SAE 30316), Solution Heat Treated AMS 5581Nickel Alloy, Corrosion and Heat Resistant, Seamless or Welded Tubing 62Ni 21.5Cr 9.0Mo 3.7(Cb+Ta) Annealed AMS 5639Steel, Corrosion Resistant, Bars, Wire, Forgings, Tubing and Rings, 19Cr 10Ni

21、 (SAE 30304), Solution Heat Treated AMS 5643Steel, Corrosion Resistant, Bars, Wire, Forgings, Tubing and Rings, 16Cr 4.0Ni 0.30(Cb+Ta) 4.0Cu (SAE 17-4PH), Solution Heat Treated, Precipitation Hardenable AMS 5644Steel Bars and Forgings, Corrosion Resistant, 17Cr 7.0Ni 1.0Al (SAE 17-4PH) AMS 5645Steel

22、, Corrosion and Heat Resistant, Bars, Wire, Forgings, Tubing and Rings, 18Cr 10Ni 0.40Ti (SAE 30321), Solution Heat Treated AMS 5646Steel, Corrosion and Heat Resistant, Bars, Wire, Forgings, Tubing and Rings, 18Cr 11Ni 0.60Cb (SAE 30347), Solution Heat Treated AMS 5647Steel, Corrosion Resistant, Bar

23、s, Wire, Forgings, Tubing and Rings, 19Cr 9.5Ni (SAE 304L), Solution Heat Treated AMS 5648Steel, Corrosion and Heat Resistant, Bars, Wire, Forgings, Tubing and Rings, 17Cr 12Ni 2.5Mo (SAE 30316), Solution Heat Treated AMS 5653Steel, Corrosion and Heat Resistant, Bars, Wire, Forgings, Tubing and Ring

24、s, 17Cr 12Ni 2.5Mo (SAE 30316L), Solution Heat Treated AMS 5656Steel, Corrosion Resistant, Bars, Wire, Forgings, Extrusions, and Rings 9.0Mn 20Cr 6.5Ni 0.27N Solution Heat Treated AMS 5659Steel, Corrosion Resistant, Bars, Wire, Forgings, Rings, and Extrusions 15Cr 4.5Ni 0.30Cb 3.5Cu, Consumable Elec

25、trode Melted, Solution Heat Treated, Precipitation Hardenable AMS 5666Nickel Alloy, Corrosion and Heat Resistant, Bars, Forgings, Extrusions, and Rings 62Ni 21.5Cr 9.0Mo 3.65(Cb+Ta) Annealed AMS 5689Steel, Corrosion and Heat Resistant, Wire 18Cr 10.5Ni 0.40Ti (SAE 30321), Solution Heat Treated AMS 5

26、690Steel, Corrosion and Heat Resistant, Wire 17Cr 12Ni 2.5Mo (SAE 30316), Solution Heat Treated AMS 5697Steel, Corrosion Resistant, Wire 19Cr 9.5Ni (SAE 30304), Solution Heat Treated AMS 5743Steel, Corrosion and Heat Resistant, Bars and Forgings 15.5Cr 4.5Ni 2.9Mo 0.10N (SAE AM-355), Solution Heat T

27、reated, Sub-Zero Cooled, Equalized, and Over-Tempered AMS-QQ-P-35Passivation Treatments for Corrosion Resistant Steel AS150Hose Assembly, Type Classifications of, Basic Performance and Fire Resistance AS611Hose Assembly and Tubing, Polytetrafluoroethylene, Cleaning Methods for ARP908Hose Fitting - I

28、nstallation and Qualification Test Torque Requirements Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 20:38:57 MSTNo reproduction or networking permitted without license from IHS -,-,- SAE AS1946 Revision B - 4 - 2.

29、1.1 (Continued): AS1055Fire Testing of Flexible Hose, Tube Assemblies, Coils, Fittings and Similar System Components AS1072Sleeve, Hose Assembly, Fire Protection AS1708Fitting End, Internal Flared, Design Standard ARP1835Preparation for Delivery, General Requirements for Hose Assemblies AS2078Test M

30、ethods, Hose Assemblies, Polytetrafluoroethylene (PTFE) AS4207Fitting End, External Thread, Beam Seal, Design Standard AS4209Fitting End Assembly, Internal Thread, Retained Nut, Beam Seal, Design Standard AS4375Fitting End, External Thread, Flareless Design Standard AS4395End Fitting - Flared Tubing

31、 Connections, Design Standard AS7003National Aerospace and Defense Contractors Accreditation Program (NADCAP) AS7112National Aerospace and Defense Contractors Accreditation Program Requirements for Fluid System Components AS8879Screw Threads - UNJ Profile, Inch AS33514Fitting End, Standard Dimension

32、s for Flareless Tube Connection and Gasket Seal AS85421Fittings, Tube, Fluid Systems, Separable, Beam Seal, 3000/4000 psi, General Specification for 2.1.2ASTM Publications: Available from ASTM, 100 Barr Harbor, West Conshohocken, PA 19428-2959. ASTM A 262Standard Recommended Practices for Detecting

33、Susceptibility to Intergranular Attack in Stainless Steel ASTM A 313Standard Specification for Stainless Steel Spring Wire ASTM D 471Standard Test Method for Rubber Property - Effect of Liquids ASTM A 580Specification for Stainless and Heat Resisting Steel Wire 2.1.3NAS Standards: Available from Aer

34、ospace Industries Association, 1250 Eye Street NW, Washington, DC 20005. NAS 847Caps and Plugs, Protective, Dust and Moisture Seal NAS 1760Fitting End, Flareless Acorn, Standard Dimensions for Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 No

35、t for Resale, 12/04/2007 20:38:57 MSTNo reproduction or networking permitted without license from IHS -,-,- SAE AS1946 Revision B - 5 - 2.1.4U.S. Government Publications: Available from DODSSP, Subscription Services Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094. P-D-680Dry Clean

36、ing Solvent MIL-H-5606Hydraulic Fluid, Petroleum Base; Aircraft; Missile and Ordnance MIL-HDBK-831Preparation of Test Reports MIL-PRF-7808Lubricating Oil, Aircraft Turbine Engine, Synthetic Base MIL-A-8625Anodic Coatings for Aluminum and Aluminum Alloys MIL-PRF-83282Hydraulic Fluid, Fire Resistant S

37、ynthetic Hydrocarbon Base, Aircraft MIL-F-85421/1Fitting End, Standard Dimensions for Dynamic Beam Seal, Male MIL-PRF-87257Hydraulic Fluid, Fire Resistant; Low Temperature, Synthetic Hydrocarbon Base, Aircraft and Missile MIL-STD-100Engineering Drawings MIL-STD-130Identification Marking of U.S. Mili

38、tary Property 2.1.5ASME Publications: Available from ASME, 345 East 47th Street, New York, NY 10017-2330. ASME B46.1Surface Texture 2.1.6PRI Publications: Available from Performance Review Institute, 161 Thornhill Road, Warrendale, PA 15086-7527. PD2001Qualified Product Management Council Procedures

39、 for Qualified Products Group PD2101Aerospace Quality Assurance, Product Standard, Qualification Procedures, Fluid Systems 2.1.7Order of Precedence: In the event of a conflict between the text of this specification and the reference cited herein, the text of this specification shall take precedence.

40、 2.2Hose Assembly Procurement Specifications: Refer to AS1946SUP1 for a listing of applicable hose assembly part standards applicable to this document. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 20:38:57 MSTNo r

41、eproduction or networking permitted without license from IHS -,-,- SAE AS1946 Revision B - 6 - 3.TECHNICAL REQUIREMENTS: 3.1Qualification: Hose assemblies supplied in accordance with this document shall be representative of products which have been subjected to and which have successfully passed the

42、 qualification tests specified in this standard. 3.1.1Manufacturer Qualification: A manufacturer producing a product in conformance to this procurement specification shall be accredited in accordance with the requirements of PD2101, AS7003 and AS7112, and shall be listed in a Performance Review Inst

43、itute (PRI) Qualified Manufacturers List (QML). 3.1.2Product Qualification: All products shall conform to the requirements of this procurement specification and shall be approved in accordance with the requirements of PD2001 and PD2101 for listing in a PRI Qualified Products List (QPL). 3.2Material:

44、 The hose assemblies shall be uniform in quality and free from defects in material as is consistent with good manufacturing practice, and shall conform to the applicable specifications and requirements specified in this standard. All materials not specifically described herein shall be of the highes

45、t quality and suitable for the purposes intended. 3.2.1Metals: Metals used in the hose shall be corrosion-resistant steel, and fittings shall be aluminum alloy, corrosion-resistant steel, titanium, or nickel alloy suitably treated to resist corrosion when in storage or during normal service use. Met

46、als used in the hose and fittings shall be as listed below: a.Bars and Forgings: Corrosion resistant steel, austenitic, annealed or as rolled (1)AMS 5639304 (2)AMS 5647304L Heat stabilized corrosion resistant steel, austenitic, annealed or as rolled (3)AMS 5645321 (4)AMS 5646347 (5)AMS 5648316 (6)AM

47、S 5653316L (7)AMS 565621-6-9 Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 20:38:57 MSTNo reproduction or networking permitted without license from IHS -,-,- SAE AS1946 Revision B - 7 - 3.2.1 (Continued): Precipita

48、tion hardening corrosion resistant steel - resolution heat treated and artificially aged condition (8)AMS 565915-5PH (9)AMS 564317-4PH (10) AMS 564417-7PH (11) AMS 5743AM-355 Titanium (12) AMS 49286Al-4V Annealed (13) AMS 49656Al-4V Solution Heat Treated and Aged Nickel Alloy (14) AMS 5666Type 625 Aluminum Alloy (15) AMS 41212014-T6 (16) AMS 43392024-T851 (17) AMS 41176061-T6, -T651 (18) AMS 41276061-T6 b.Tubing: Aluminum Alloy (1)AMS 4069Seamless, 5052-0 (2)AMS 4082Seamless, 6061-T6 Corrosion resistant steel, austenitic, seamless or welded, annealed (3)AMS 5567Type 1 or Type 2

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