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1、 AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 1, MIL-DTL-26500 AND MIL-DTL-26518 CONNECTORS) AS39029/31 Copyright 2007 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transm
2、itted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB
3、 ADDRESS: http:/www.sae.org ISSUED 2001-03 REVISED 2007-11 THIRD ANGLE PROJECTION CUSTODIAN: SAE AE-8/AE-8C1 REV. A FEDERAL SUPPLY CLASS 5999 AS39029/31 SHEET 1 OF 6 REV. A PROCUREMENT SPECIFICATION: AS39029 SAE Technical Standards Board Rules provide that: “This report is published by SAE to advanc
4、e the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least ever
5、y five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. RATIONALE REVISE TO INCLUDE COMMENTS RECEIVED BY THE GOVERNMENT AND INDUSTRY SINCE 1988, INCORPORATES VARIOUS AMENDMENTS, REMOVE GOVERNMENT JARGON AS A RESULT OF THE WORD-FOR-WO
6、RD TRANSFERENCE OF AS39029 TO SAE, UPDATE SPECIFICATION REFERENCES, ALIGN SPECIFICATIONS WITH SAE GUIDELINES AS NEEDED, AND REVIEW SPECIFICATIONS FOR KNOWN TECHNICAL PROBLEMS. NOTICE THE REQUIREMENTS FOR PROCURING THE CONTACTS DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST
7、 ISSUE OF: SAE AS39029. PIN INTERFACE DESIGN FOR ALL BIN CODES EXCEPT BIN CODE 627 WIRE BARREL DESIGN FOR BIN CODES 228 THRU 239 (SIZES 16 AND 12 CONTACTS) FIGURE 1 - AS39029/31 PIN CONTACT -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 1,
8、 MIL-DTL-26500 AND MIL-DTL-26518 CONNECTORS) AS39029/31 SHEET 2 OF 6 REV. A WIRE BARREL DESIGN 223 THRU 227 (SIZE 20 CONTACTS) WIRE BARREL DESIGN BIN CODE 240 & 627 (SIZE 20 CONTACT) FIGURE 1 - AS39029/31 PIN CONTACT (CONTINUED) AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOV
9、ABLE (FOR MIL-DTL-26482 SERIES 1, MIL-DTL-26500 AND MIL-DTL-26518 CONNECTORS) AS39029/31 SHEET 3 OF 6 REV. A TABLE 1 - CONTACT DIMENSIONS BIN CODE A REF B DIA C DIA D DIA E DIA F DIA G DIA H DIA J DIA K MIN L M N 223, 224, 225, 226, & 227 .915 (23.24) .041 .039 .078 .076 .052 .048 .103 (2.62) .100 (
10、2.54) .050 .048 .064 .060 .078 .076 .032 .026 .250 .033 .029 .068 .053 .308 .304 228, 229, 230, 231, 232, & 233 .905 (22.99) .063 5 .061 5 .113 .110 .087 .083 .148 (3.76) .144 (3.66) .068 .066 .092 .080 .105 .101 .042 .036 .236 .048 .044 .068 .085 .298 .294 234, 235, 236, 237, 238, & 239 .905 (22.99
11、) .095 .093 .161 .158 .135 .131 .202 (5.13) .198 (5.03) .102 .098 .135 .116 .153 .147 .042 .036 .236 .048 .044 .068 .085 .298 .294 240, , 448, & .915 (23.24) .041 .039 .078 .076 .052 .048 .103 (2.62) .100 (2.54) .050 .048 N/A .078 .076 .032 .026 .267 .033 .029 .068 .053 .308 .304 627 1/ 1/ ALL DIMEN
12、SIONS ON BIN CODE 627 SHALL BE IN ACCORDANCE WITH FIGURE 1 TABLE 2 - MARKING AND DESIGN CHARACTERISTICS COLOR BANDS BIN CODES 1ST 2ND 3RD MATING END SIZE WIRE BARREL SIZE TYPE CLASS 223 RED RED ORANGE 20 20 A A 224 RED RED YELLOW 20 20 C-IRON A 225 RED RED GREEN 20 20 C-NICKEL-CHROMIUM A 226 RED RED
13、 BLUE 20 20 C- NICKEL- ALUMINUM/SILICON A 227 RED RED VIOLET 20 20 C- COPPER-NICKEL ALLOY A 228 RED RED GRAY 16 16 A A 229 RED RED WHITE 16 16 A B 230 RED ORANGE BLACK 16 16 C-IRON A 231 RED ORANGE BROWN 16 16 C-NICKEL-CHROMIUM A 232 RED ORANGE RED 16 16 C- NICKEL- ALUMINUM/SILICON A 233 RED ORANGE
14、ORANGE 16 16 C- COPPER-NICKEL ALLOY A 234 RED ORANGE YELLOW 12 12 A A 235 RED ORANGE GREEN 12 12 A B 236 RED ORANGE BLUE 12 12 C-IRON A 237 RED ORANGE VIOLET 12 12 C-NICKEL-CHROMIUM A 238 RED ORANGE GRAY 12 12 C- NICKEL- ALUMINUM/SILICON A 239 RED ORANGE WHITE 12 12 C- COPPER-NICKEL ALLOY A 240 RED
15、YELLOW BLACK 20 20 A A 448 YELLOW YELLOW GRAY 20 20 A B 627 BLUE RED VIOLET 20 20 A B -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 1, MIL-DTL-26500 AND MIL-DTL-26518 CONNECTORS) AS39029/31 SHEET 4 OF 6 REV. A TABLE 3 - TOOL REQUIREMENTS
16、REMOVAL TOOL BIN CODE BASIC CRIMPING TOOL POSITIONER INSTALLING TOOL WIRED CONTACT UNWIRED CONTACT 223, 224, 225, 226, & 227 M22520/1-01 OR M22520/2-01 OR M22520/7-01 M22520/1-02 RED OR M22520/2-02 OR M22520/7-02 M81969/14-10 OR M81969/17-03 M81969/19-06 M81969/30-05 228, 229, 230, 231, 232, & 233 M
17、22520/1-01 OR M22520/7-01 M22520/1-02 BLUE OR M22520/7-03 M81969/14-03 OR M81969/17-04 M81969/19-01 M81969/30-06 234, 235, 236, 237, 238, & 239 M22520/1-01 M22520/1-02 YELLOW M81969/14-04 OR M81969/17-05 M81969/19-02 M81969/30-07 240, , 448, & 627 M22520/1-01 OR M22520/2-01 OR M22520/7-01 M22520/1-0
18、2 RED OR M22520/2-02 OR M22520/7-02 M81969/14-10 OR M81969/17-03 M81969/19-06 M81969/30-05 TABLE 4 - PART NUMBERS AS39029 PART NUMBER BIN CODE SUPERSEDING PART NUMBER(S) AS39029 PART NUMBER BIN CODE SUPERSEDING PART NUMBER(S) M39029/31- 223 223 MS3192-20-20A M39029/31-234 234 MS3192-12-12A M39029/31
19、- 224 224 MS3192-20-20C4 M39029/31-235 235 MS24254-12P M39029/31- 225 225 MS3192-20-20C1 M39029/31-236 236 MS3192-12-12C4 M39029/31- 226 226 MS3192-20-20C2 M39029/31-237 237 MS3192-12-12C1 M39029/31- 227 227 MS3192-20-20C3 M39029/31-238 238 MS3192-12-12C2 M39029/31- 228 228 MS3192-16-16A M39029/31-2
20、39 239 MS3192-12-12C3 M39029/31- 229 229 MS24254-16P M39029/31-240 240 MS3192A20-20A M39029/31- 230 230 MS3192-16-16C4 M39029/31-448 448 MS39029/31-20-20 M39029/31- 231 231 MS3192-16-16C1 M39029/31-627 627 M39029/31-241 MS24254-20P M39029/31- 232 232 MS3192-16-16C2 M39029/31- 233 233 MS3192-16-16C3
21、M39029/31- 234 234 MS3192-12-12A -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 1, MIL-DTL-26500 AND MIL-DTL-26518 CONNECTORS) AS39029/31 SHEET 5 OF 6 REV. A REQUIREMENTS: REQUIREMENTS SHALL CONSIST HEREIN AND AS39029. 1. DESIGN: CONTACT S
22、HALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1, TABLES 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SH
23、ALL BE IN ACCORDANCE WITH TABLE 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 6. ELECTRICA
24、L: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CLASS A CONTACTS SHALL BE VIBRATION TESTED IN ACCORDANCE WITH EIA364.28, TEST CONDITION III. CLASS A CONTACT SHALL BE SHOCK TESTED IN ACCORDANCE WITH EIA364.2
25、7, TEST CONDITION A CLASS B CONTACTS SHALL BE VIBRATION TESTED IN ACCORDANCE WITH EIA364.28, TEST CONDITION IV. CLASS B CONTACTS SHALL BE SHOCK TESTED IN ACCORDANCE WITH EIA364.27, TEST CONDITION C. 8. APPLICATION NOTES: CONTACT MATES DIRECTLY INTO AN AS39029/32 SOCKET AS SHOWN TABLE 5. -,-,- AEROSP
26、ACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 1, MIL-DTL-26500 AND MIL-DTL-26518 CONNECTORS) AS39029/31 SHEET 6 OF 6 REV. A TABLE 5 - CONTACT MATING PART NUMBERS AS39029/31 BIN CODE MATING AS39029/32 BIN CODE AS39029/31 BIN CODE MATING AS39029/32 BIN
27、 CODE 223 242 233 252 224 243 234 253 225 244 235 254 226 245 236 255 227 246 237 256 228 247 238 257 229 248 239 258 230 249 240 259 231 250 448 260 232 251 627 449 ALL DIMENSIONS PROVIDED IN PARENTHESES ARE METRIC EQUIVALENTS AND ARE GIVEN FOR GENERAL INFORMATION ONLY (SEE AS39029 SECTION 6). METR
28、IC EQUIVALENT, TO THE NEAREST 0.01 MM, MAY BE CALCULATED BASED ON 1 INCH EQUALS 25.4 MM (SEE AS39029 SECTION 6 FOR MORE DETAILS). CLASS A CONTACTS ARE USED IN MIL-DTL-26482, SERIES 1 CONNECTORS. CLASS B CONTACTS ARE USED IN MIL-DTL-26500 CONNECTORS. INACTIVE FOR NEW DESIGN FOR MILITARY APPLICATIONS.
29、 NOTES: NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. 1. THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT.