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1、 AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) AS39029/19 Copyright 2007 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form
2、or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www
3、.sae.org ISSUED 2000-06 REVISED 2007-07 THIRD ANGLE PROJECTION CUSTODIAN: SAE AE-8/AE-8C1 REV. A FEDERAL SUPPLY CLASS 5999 AS39029/19 SHEET 1 OF 5 REV. A PROCUREMENT SPECIFICATION: AS39029 SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of tech
4、nical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at whi
5、ch time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. RATIONALE REVISE TO INCLUDE COMMENTS RECEIVED BY THE GOVERNMENT AND INDUSTRY SINCE 1988, INCORPORATES VARIOUS AMENDMENTS, REMOVE GOVERNMENT JARGON AS A RESULT OF THE WORD-FOR-WORD TRANSFERENCE OF
6、AS39029 TO SAE, UPDATE SPECIFICATION REFERENCES, ALIGN SPECIFICATIONS WITH SAE GUIDELINES AS NEEDED, AND REVIEW SPECIFICATIONS FOR KNOWN TECHNICAL PROBLEMS. NOTICE THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF: SAE AS390
7、29. FIGURE 1 - AS39029/19 SHIELDED SOCKET CONTACT Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 20:59:40 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) CONTACTS, EL
8、ECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) AS39029/19 REV. A AS39029/19 SHEET 2 OF 5 REV. A TABLE 1 - CONTACT DIMENSIONS (1/) NOTE 1/ INNER CONTACT DIMENSIONS ARE CONTROLLED BY PERFORMANCE ONLY (SEE TABLE 3). TABLE 2 - MARKING AND DESIGN CHARACTERI
9、STICS 1/ OR EQUIVALENT (M81044/18-22 IS CANCELED WITHOUT REPLACEMENT). 2/ REVERE WH95623 IS A TWO CONDUCTOR CABLE: ONE SIZE 22 SHIELDED CONDUCTOR CONFORMING TO M27500-22RC1S6. 3/ RG-108B/U MAY BE USED WHEN IMPEDANCE MATCHING IS NOT REQUIRED. Copyright SAE International Provided by IHS under license
10、with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 20:59:40 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) AS39029/19 RE
11、V. A AS39029/19 SHEET 3 OF 5 REV. A TABLE 3 - TOOL REQUIREMENTS INNER CONTACT 1/ SHIELD SLEEVE BIN CODE BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING SLEEVE TYPE 3 A & B 181 M22520/2-01 M22520/2-28 4 M22520/20-01 M22520/20-02 4 C 4 NONE 182 M2252
12、0/2-01 M22520/2-29 1 M22520/22-01 M22520/22-02 4 B 4 B 3 A 6 B 183 M22520/2-01 M22520/2-29 4 M22520/22-01 M22520/22-02 5 A & B NOTE 1/ INNER CONTACT DIMENSIONS ARE CONTROLLED BY PERFORMANCE ONLY. INNER CONTACT TOOLS SHALL BE AS SPECIFIED. TABLE 3 - TOOL REQUIREMENTS (CONTINUED) OUTER CONTACT REMOVAL
13、 TOOL BIN CODE BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING INSTALLING TOOL WIRED CONTACT UNWIRED CONTACT 3 181 M22520/19-01 M22520/19-02 4 M81969/16-02 M81969/16-02 M81969/30-03 5 182 M22520/21-01 M22520/21-02 3 4 6 6 183 M22520/21-01 M22520/21-02 5 M81969/16-03 M81969/16-03 M81969/30-04 TABLE
14、 4 - PART NUMBERS AS39029 PART NUMBER BIN CODE SUPERSEDES PART NUMBER(S) M39029/20-181 181 M39029/19-001 M39029/20-182 182 M39029/19-002 M39029/20-183 183 M39029/19-003 TABLE 5 - PERFORMANCE REQUIREMENTS TENSILE STRENGTH (LB) MIN CONTACT ENGAGING AND SEPARATION FORCES (OUNCES) MAXIMUM CONTACT RESIST
15、ANCE (MILLIVOLTS) BIN CODE INNER CONTACT OUTER CONTACT INNER CONTACT OUTER CONTACT INNER CONTACT OUTER CONTACT 181 2.7 MIN MAX 4.0 182 4.5 183 2.7 15 0.5 0.7 SEE AS39029 8.0 2.0 Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 1
16、2/04/2007 20:59:40 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) AS39029/19 REV. A AS39029/19 SHEET 4 OF 5 REV. A REQUIREMENTS: ALL REQUIREMEN
17、TS SHALL CONSIST HEREIN AND AS39029. 1. DESIGN: CONTACT SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1, TABLE 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. ALL DIAMETERS SHALL BE CONCENTRIC WITHIN 0.004 TIR EX
18、CEPT AS SPECIFIED. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. ALL DIMENSIONS PROVIDED IN PARENTHESES ARE METRIC EQUIVALENTS AND GIVEN FOR GENERAL INFORMATION ONLY (SEE AS39029 SECTION 6). EACH CONTACT IS SUPPLIED WITH ALL THE INNER SLEEVES NECESSARY TO TERMINATE A
19、NY ONE OF THE CABLES SPECIFIED FOR EACH BIN CODE SHOWN IN TABLE 2. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO THE CABLES AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. EACH CONTACT BIN CODE ONLY ACCOMMODATES THOSE CABLES SPECIFIED IN TABLE 2 WITH THE INNER
20、SLEEVES SPECIFIED IN TABLE 2 AND 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. THE CONTACT
21、 SEPARATION AND ENGAGEMENT FORCES SHALL MEET THE REQUIREMENTS OF TABLE 5. OVER SIZE PROBE DAMAGE IS NOT REQUIRED FOR OUTER SOCKET CONTACT. THE TENSILE STRENGTH SHALL MEET THE REQUIREMENTS OF TABLE 5. 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT RESISTANCE AT A LO
22、AD CURRENT OF 1.0 AMPERE SHALL MEET THE REQUIREMENTS OF TABLE 5. DIELECTRIC WITHSTANDING VOLTAGE SHALL BE AS SPECIFIED 1000 VAC RMS AT SEA LEVEL AND 300 VAC RMS AT 70,000 FEET. INSULATION RESISTANCE SHALL BE 1000 MEGOHMS MINIMUM AT ROOM AMBIENT AND THE RATED TEMPERATURE OF THE MIL-C-81511 SERIES 3 C
23、ONNECTORS. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 8. ASSEMBLY INSTRUCTIONS: MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIPPED WITH EACH UNIT PACKAGE. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/
24、5913977001 Not for Resale, 12/04/2007 20:59:40 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 AND 4 CONNECTORS) AS39029/19 REV. A AS39029/19 SHEET 5 OF 5 REV. A
25、9. APPLICATION NOTES: CONTACT MATES DIRECTLY INTO AN AS39029/20 SOCKET AS SHOWN TABLE 6. TABLE 6 - CONTACT MATING PART NUMBERS AS39029/19 BIN CODE MATING AS39029/20 BIN CODE 181 184 182 185 183 186 AS39029/19 IS INACTIVE FOR NEW DESIGN. 10. THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE
26、CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 20:59:40 MSTNo reproduction or networking permitted without license from IHS -,-,-