SAE-AS-3659-2007.pdf

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1、 AEROSPACE STANDARD BOLT, MACHINE - DOUBLE HEXAGON EXTENDED WASHER HEAD, DRILLED, CLOSE TOLERANCE SHANK, COBALT-NICKEL ALLOY, UNS R30159, 260 KSI MIN AS3659 Copyright 2007 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitte

2、d, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADD

3、RESS: http:/www.sae.org ISSUED 2007-10 THIRD ANGLE PROJECTION CUSTODIAN: SAE E-25 FEDERAL SUPPLY CLASS 5306 AS3659 SHEET 1 OF 12 PROCUREMENT SPECIFICATION: NONE SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering scienc

4、es. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed

5、, revised, or cancelled. SAE invites your written comments and suggestions. RATIONALE TO ESTABLISH A STANDARD FOR A HIGH STRENGTH BOLT WITH A CLOSE TOLERANCE SHANK WITH A DRILLED HEAD MEETING THE REQUIREMENTS OF AS7475. A THREAD RUNOUT PER A 3062S 250 250 32 N M L CHAMFER 28 - 32 TO G OO TOL AD/1 .0

6、02 Z - Y - C SEE NOTE 1 TOL AC Y TOL AC Y 250 U 05 O O - V VIEW A B WRENCHING CONFIGURATION PER AS870-XX (SEE TABLE 1A) FOR THIS DISTANCE E MARK PART NUMBER AND MANUFACTURERS IDENTIFICATION PER AS 478 CLASS A EXCEPT EDGE DISTANCE REQUIREMENTS WAIVED 250 R .015 MIN F MIN BEARING SURFACE H K T SECTION

7、 THRU THREAD PROFILE 32 RAD R 32 G 4 x 45O P THREAD D PER AS8879 - Z - - W - J THRU CSK 85 - 95 TO AH - 4 HOLES OO TOL AG M U W M 45 APPROX O .001 M U Y M THD MAJOR DIA. 35 MIN TO ROOT OF DOUBLE HEXAGON 0 AJ SHAPE OPTIONAL IN THIS AREA - U - TOL AE Y - U - AB FIGURE 1 - BOLT Copyright SAE Internatio

8、nal Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:58:34 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD BOLT, MACHINE - DOUBLE HEXAGON EXTENDED WASHER HEAD, DRILLED, CLOSE TOLERANCE SHANK, COBAL

9、T-NICKEL ALLOY, UNS R30159, 260 KSI MIN AS3659 SHEET 2 OF 12 TABLE 1A - DASH NUMBERS AND DIMENSIONS B - F NOMINAL THREAD D B DASH NO. DESIGNATION MODIFIED MAJOR DIA. AS870 DASH NO. NOMINAL SIZE C E F MIN -3 -4 -5 -6 -7 -8 -9 -10 -12 -14 -16 .1900 - 32 UNJF - 3A MOD .2500 - 28 UNJF - 3A MOD .3125 - 2

10、4 UNJF - 3A MOD .3750 - 24 UNJF - 3A MOD .4375 - 20 UNJF - 3A MOD .5000 - 20 UNJF - 3A MOD .5625 - 18 UNJF - 3A MOD .6250 - 18 UNJF - 3A MOD .7500 - 16 UNJF - 3A MOD .8750 - 14 UNJF - 3A MOD 1.0000 - 12 UNJF - 3A MOD .1840 - .1875 .2435 - .2475 .3053 - .3100 .3678 - .3725 .4294 - .4350 .4919 - .4975

11、 .5538 - .5600 .6163 - .6225 .7406 - .7475 .8647 - .8725 .9886 - .9975 -08 -10 -12 -14 -16 -18 -20 -22 -26 -30 -34 .2500 .3125 .3750 .4375 .5000 .5625 .6250 .6875 .8125 .9375 1.0625 .1885 - .1895 .2485 - .2495 .3110 - .3120 .3735 - .3745 .4360 - .4370 .4985 - .4995 .5610 - .5620 .6235 - .6245 .7485

12、- .7495 .8735 - .8745 .9985 - .9995 .365 - .385 .455 - .475 .570 - .590 .686 - .706 .802 - .822 .917 - .937 1.032 - 1.052 1.148 - 1.168 1.379 - 1.399 1.610 - 1.630 1.841 - 1.861 .335 .425 .540 .656 .772 .887 1.002 1.118 1.349 1.580 1.811 TABLE 1B - DASH NUMBERS AND DIMENSIONS G - V & AJ DASH NO. G H

13、 MIN J K P R T MIN U V AJ MAX -3 -4 -5 -6 -7 -8 -9 -10 -12 -14 -16 .240 - .260 .302 - .322 .365 - .385 .428.- .448 .490 - .510 .552 - .572 .615 - .635 .677 - .697 .802 - .822 .927 - .947 1.052 - 1.072 .020 .026 .035 .044 .053 .062 .071 .080 .098 .116 .134 .042 - .052 .060 - .070 .060 - .080 .060 - .

14、080 .060 - .080 .060 - .080 .060 - .080 .060 - .080 .060 - .080 .090 - .110 .090 - .110 .248 - .268 .293 - .313 .354 - .374 .405 - .425 .462 - .482 .510 - .530 .558 - .578 .635 - .655 .735 - .755 .875 - .895 .975 - .995 .188 .229 .285 .335 .392 .440 .488 .525 .620 .715 .790 .015 - .025 .020 - .030 .

15、026 - .036 .033 - .043 .039 - .049 .045 - .055 .051 - .061 .058 - .068 .070 - .080 .083 - .093 .095 - .105 .122 .144 .166 .188 .210 .232 .254 .336 .371 .442 .512 .114 - .134 .150 - .170 .188 - .208 .225 - .245 .262 - .282 .300 - .320 . .338 - 358 .375 - .395 .450 - .470 .525 - .545 .600 - .620 .090

16、- .110 .140 - .160 .196 - .216 .250 - .270 .300 - .320 .360 - .380 .430 - .450 .490 - .510 .560 - .580 .640 - .660 .730 - .750 .154 .199 .247 .294 .340 .389 .440 .488 .576 .665 .756 TABLE 1C - DASH NUMBERS, DIMENSIONS AB AND AH, AND TOLERANCES AC, AD, AE & AG DASH NO. AB AC AD AE AG AH -3 -4 -5 -6 -

17、7 -8 -9 -10 -12 -14 -16 .130 - .150 .184 - .204 .239 - .259 .301 - .321 .354 - .374 .416 - .436 .472 - .492 .534 - .554 .650 - .670 .764 - .784 .874 - .894 .006 .007 .008 .010 .010 .012 .013 .016 .017 .022 .025 .001 .001 .001 .0008 .0008 .0006 .0006 .0006 .0006 .0006 .0006 .003 .003 .003 .003 .003 .

18、003 .003 .003 .003 .005 .005 .015 .015 .015 . .020 .020 .020 .020 .020 .020 .030 .030 .060 - .070 .080 - .090 .090 - .110 .090 - .110 .090 - .110 .090 - .110 .090 - .110 .090 - .110 .090 - .110 .120 - .145 .120 - .145 Copyright SAE International Provided by IHS under license with SAELicensee=Defense

19、 Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:58:34 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD BOLT, MACHINE - DOUBLE HEXAGON EXTENDED WASHER HEAD, DRILLED, CLOSE TOLERANCE SHANK, COBALT-NICKEL ALLOY, UNS R30159, 260 KSI MIN AS3659 SHEET 3 OF

20、12 NOTES: 1. FOR PARTS WITH A MINIMUM GRIP LENGTH (DIM N) EQUAL TO OR LESS THAN 1.5D THE THREAD PD (DATUM -Z- ) SHALL REPLACE DATUM -Y- . 2. MATERIAL: COBALT-NICKEL ALLOY PER AMS 5842 (UNS R30159). 3. PROCUREMENT SPECIFICATION: AS7475. 4. FLUORESCENT PENETRANT INSPECTION PER ASTM E 1417. 5. SURFACE

21、TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, SURFACES TO BE 125 in Ra. 6. BREAK SHARP EDGES .003 TO .015, UNLESS OTHERWISE SPECIFIED. 7. DIMENSIONS IN INCHES. 8. DIMENSIONING AND TOLERANCING PER ANSI Y14.5-1982 (ASME PUBLICATION). 9. DO NOT USE UNASSIGN

22、ED PART NUMBERS. 10. THE PART NUMBER SHALL CONSIST OF THE BASIC PART NUMBER, FIRST DASH NUMBER DESIGNATING THE NOMINAL DIAMETER AND THE SECOND DASH NUMBER DESIGNATING THE MINIMUM GRIP IN SIXTEENTHS (.0625) OF AN INCH. EXAMPLE OF COMPLETE PART NUMBER: - AS3659 - 4 14 BASIC PART NUMBER - - MINIMUM GRI

23、P = .8750 INCHES NOMINAL DIAMETER = .2500 INCHES - 11. THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUME

24、NT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. AS AND AMS ARE SAE INTERNATIONAL PUBLICATIONS. ASME IS AN AMERICAN SOCIETY OF MECHANICAL ENGINEERS PUBLICATION. ASTM IS AN ASTM INTERNATIONAL PUBLICATION. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply

25、 Ctr/5913977001 Not for Resale, 12/04/2007 19:58:34 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD BOLT, MACHINE - DOUBLE HEXAGON EXTENDED WASHER HEAD, DRILLED, CLOSE TOLERANCE SHANK, COBALT-NICKEL ALLOY, UNS R30159, 260 KSI MIN AS3659 SHEET 4 OF 12 TABL

26、E 2 - PART NUMBER AND SHANK LENGTH DIMENSIONS FOR .1900 NOMINAL DIAMETER BOLTS PART NUMBER N MIN (GRIP) M MAX L APPROX. MASS LB/100 PART NUMBER N MIN (GRIP) M MAX L APPROX. MASS LB/100 AS3659-3-02 AS3659-3-03 AS3659-3-04 AS3659-3-05 AS3659-3-06 AS3659-3-07 AS3659-3-08 AS3659-3-09 AS3659-3-10 AS3659-

27、3-11 AS3659-3-12 AS3659-3-13 AS3659-3-14 AS3659-3-15 AS3659-3-16 AS3659-3-17 .125 .188 .250 .312 .375 .438 .500 .562 .625 .688 .750 .812 .875 .938 1.000 1.062 .198 .261 .322 .385 .448 .510 .572 .634 .698 .760 .822 .884 .948 1.010 1.072 1.134 .610 - .630 .673 - .693 .734 - .754 .797 - .817 .860 - .88

28、0 .922 - .942 .984 - 1.004 1.046 - 1.066 1.110 - 1.130 1.172 - 1.192 1.234 - 1.254 1.296 - 1.316 1.360 - 1.380 1.422 - 1.442 1.484 - 1.504 1.546 - 1.566 .986 1.040 1.093 1.146 1.200 1.253 1.306 1.360 1.414 1.467 1.520 1.574 1.628 1.681 1.734 1.788 AS3659-3-18 AS3659-3-19 AS3659-3-20 AS3659-3-21 AS36

29、59-3-22 AS3659-3-23 AS3659-3-24 AS3659-3-25 AS3659-3-26 AS3659-3-27 AS3659-3-28 AS3659-3-29 AS3659-3-30 AS3659-3-31 AS3659-3-32 1.125 1.188 1.250 1.312 1.375 1.438 1.500 1.562 1.625 1.688 1.750 1.812 1.875 1.938 2.000 1.198 1.260 1.322 1.384 1.448 1.510 1.572 1.634 1.698 1.760 1.822 1.884 1.948 2.01

30、0 2.072 1.610 - 1.630 1.672 - 1.692 1.734 - 1.754 1.796 - 1.816 1.860 - 1.880 1.922 - 1.942 1.984 - 2.004 2.046 - 2.066 2.110 - 2.130 2.172 - 2.192 2.234 - 2.254 2.296 - 2.316 2.360 - 2.380 2.422 - 2.442 2.484 - 2.504 1.842 1.895 1.948 2.002 2.056 2.109 2.162 2.216 2.270 2.323 2.376 2.430 2.484 2.53

31、8 2.591 TABLE 3 - PART NUMBER AND SHANK LENGTH DIMENSIONS FOR .2500 NOMINAL DIAMETER BOLTS PART NUMBER N MIN (GRIP) M MAX L APPROX. MASS LB/100 PART NUMBER N MIN (GRIP) M MAX L APPROX. MASS LB/100 AS3659-4-02 AS3659-4-03 AS3659-4-04 AS3659-4-05 AS3659-4-06 AS3659-4-07 AS3659-4-08 AS3659-4-09 AS3659-

32、4-10 AS3659-4-11 AS3659-4-12 AS3659-4-13 AS3659-4-14 AS3659-4-15 AS3659-4-16 AS3659-4-17 .125 .188 .250 .312 .375 .438 .500 .562 .625 .688 .750 .812 .875 .938 1.000 1.062 .206 .269 .331 .939 .456 .519 .581 .643 .706 .769 .831 .893 .955 1.019 1.081 1.143 .715 - .735 .778 - .798 .840 - .860 .902 - .92

33、2 .965 - .985 1.028 - 1.048 1.090 - 1.110 1.152 - 1.172 1.215 - 1.235 1.278 - 1.298 1.340 - 1.360 1.402 - 1.422 1.465 - 1.485 1.528 - 1.548 1.590 - 1.610 1.652 - 1.672 1.920 2.013 2.106 2.198 2.291 2.384 2.476 2.569 2.662 2.755 2.847 2.940 3.032 3.125 3.218 3.311 AS3659-4-18 AS3659-4-19 AS3659-4-20

34、AS3659-4-21 AS3659-4-22 AS3659-4-23 AS3659-4-24 AS3659-4-25 AS3659-4-26 AS3659-4-27 AS3659-4-28 AS3659-4-29 AS3659-4-30 AS3659-4-31 AS3659-4-32 1.125 1.188 1.250 1.312 1.375 1.438 1.500 1.562 1.625 1.688 1.750 1.812 1.875 1.938 2.000 1.206 1.269 1.331 1.393 1.456 1.519 1.581 1.643 1.706 1.769 1.831

35、1.893 1.956 1.019 2.081 1.715 - 1.735 1.778 - 1.798 1.840 - 1.860 1.902 - 1.922 1.965 - 1.985 2.028 - 2.048 2.090 - 2.110 2.152 - 2.172 2.215 - 2.235 2.278 - 2.298 2.340 - 2.360 2.402 - 2.422 2.465 - 2.485 2.528 - 2.548 2.590 - 2.610 3.404 3.496 3.589 3.682 3.774 3.867 3.960 4.052 4.145 4.238 4.331

36、4.423 4.516 4.609 4.702 Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:58:34 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD BOLT, MACHINE - DOUBLE HEXAGON EXTENDED WA

37、SHER HEAD, DRILLED, CLOSE TOLERANCE SHANK, COBALT-NICKEL ALLOY, UNS R30159, 260 KSI MIN AS3659 SHEET 5 OF 12 TABLE 4 - PART NUMBER AND SHANK LENGTH DIMENSIONS FOR .3125 NOMINAL DIAMETER BOLTS PART NUMBER N MIN (GRIP) M MAX L APPROX. MASS LB/100 PART NUMBER N MIN (GRIP) M MAX L APPROX. MASS LB/100 AS

38、3659-5-03 AS3659-5-04 AS3659-5-05 AS3659-5-06 AS3659-5-07 AS3659-5-08 AS3659-5-09 AS3659-5-10 AS3659-5-11 AS3659-5-12 AS3659-5-13 AS3659-5-14 AS3659-5-15 AS3659-5-16 AS3659-5-17 AS3659-5-18 AS3659-5-19 AS3659-5-20 AS3659-5-21 .188 .250 .312 .375 .438 .500 .562 .625 .688 .750 .812 .875 .938 1.000 1.0

39、62 1.125 1.188 1.250 1.312 .281 .343 .405 .468 .531 .593 .655 .718 .781 .843 .905 .968 1.031 1.093 1.155 1.218 1.281 1.343 1.405 .896 - .916 .958 - .978 1.020 - 1.040 1.083 - 1.103 1.146 - 1.166 1.208 - 1.228 1.270 - 1.290 1.333 - 1.353 1.396 - 1.416 1.458 - 1.478 1.520 - 1.540 1.583 - 1.603 1.646 -

40、 1.666 1.708 - 1.728 1.770 - 1.790 1.833 - 1.853 1.896 - 1.916 1.958 - 1.978 2.020 - 2.040 3.606 3.751 3.896 4.040 4.185 4.330 4.475 4.620 4.764 4.909 5.054 5.199 5.344 5.488 5.633 5.778 5.923 6.068 6.212 AS3659-5-22 AS3659-5-23 AS3659-5-24 AS3659-5-25 AS3659-5-26 AS3659-5-27 AS3659-5-28 AS3659-5-29

41、 AS3659-5-30 AS3659-5-31 AS3659-5-32 AS3659-5-33 AS3659-5-34 AS3659-5-35 AS3659-5-36 AS3659-5-37 AS3659-5-38 AS3659-5-39 AS3659-5-40 1.375 1.438 1.500 1.562 1.625 1.688 1.750 1.812 1.875 1.938 2.000 2.062 2.125 2.188 2.250 2.312 2.375 2.438 2.500 1.468 1.531 1.593 1.655 1.718 1.781 1.843 1.905 1.968

42、 2.031 2.093 2.155 2.218 2.281 2.343 2.405 2.468 2.531 2.593 2.083 - 2.103 2.146 - 2.166 2.208 - 2.228 2.270 - 2.290 2.333 - 2.353 2.396 - 2.416 2.458 - 2.478 2.520 - 2.540 2.583 - 2.603 2.646 - 2.666 2.708 - 2.728 2.770 - 2.790 2.833 - 2.853 2.896 - 2.916 2.958 - 2.978 3.020 - 3.040 3.083 - 2.103 3

43、.146 - 3.166 3.208 - 3.228 6.357 6.502 6.647 6.792 6.936 7.081 7.226 7.371 7.516 7.660 7.805 7.950 8.095 8.240 8.384 8.529 8.674 8.819 8.964 TABLE 5 - PART NUMBER AND SHANK LENGTH DIMENSIONS FOR .3750 NOMINAL DIAMETER BOLTS PART NUMBER N MIN (GRIP) M MAX L APPROX. MASS LB/100 PART NUMBER N MIN (GRIP

44、) M MAX L APPROX. MASS LB/100 AS3659-6-03 AS3659-6-04 AS3659-6-05 AS3659-6-06 AS3659-6-07 AS3659-6-08 AS3659-6-09 AS3659-6-10 AS3659-6-11 AS3659-6-12 AS3659-6-13 AS3659-6-14 AS3659-6-15 AS3659-6-16 AS3659-6-17 AS3659-6-18 AS3659-6-19 AS3659-6-20 AS3659-6-21 .188 .250 .312 .375 .438 .500 .562 .625 .6

45、88 .750 .812 .875 .938 1.000 1.062 1.125 1.188 1.250 1.312 .281 .343 .405 .468 .531 .593 .655 .718 .781 .843 .905 .968 1.031 1.093 1.155 1.218 1.281 1.343 1.405 .983 - 1.003 1.045 - 1.065 1.107 - 1.127 1.170 1.190 1.233 - 1.253 1.295 - 1.315 1.357 - 1.377 1.420 - 1.440 1.483 - 1.503 1.545 - 1.565 1.

46、607 - 1.627 1.670 - 1.690 1.733 - 1.753 1.795 - 1.815 1.857 - 1.877 1.920 - 1.940 1.983 - 2.003 2.045 - 2.065 2.107 - 2.127 5.698 5.906 6.115 6.323 6.532 6.740 6.949 7.157 7.366 7.574 7.783 7.991 8.200 8.408 8.617 8.825 9.034 9.242 9.451 AS3659-6-22 AS3659-6-23 AS3659-6-24 AS3659-6-25 AS3659-6-26 AS

47、3659-6-27 AS3659-6-28 AS3659-6-29 AS3659-6-30 AS3659-6-31 AS3659-6-32 AS3659-6-33 AS3659-6-34 AS3659-6-35 AS3659-6-36 AS3659-6-37 AS3659-6-38 AS3659-6-39 AS3659-6-40 1.375 1.438 1.500 1.562 1.625 1.688 1.750 1.812 1.875 1.938 2.000 2.062 2.125 2.188 2.250 2.312 2.375 2.438 2.500 1.468 1.531 1.593 1.

48、655 1.718 1.781 1.843 1.905 1.968 2.031 2.093 2.155 2.218 2.281 2.343 2.405 2.468 2.531 2.593 2.170 - 2.190 2.233 - 2.253 2.295 - 2.315 2.357 - 2.377 2.420 - 2.440 2.483 - 2.503 2.545 - 2.565 2.607 - 2.627 2.670 - 2.690 2.733 - 2.753 2.795 - 2.815 2.857 - 2.877 2.920 - 2.940 2.983 - 3.003 3.045 - 3.065 3.107 - 3.127 3.170 - 3.190 3.233 - 3.353 3.295 - 3.315 9.659 9.868 10.076 10.285 10.493 10.702 10.910 11.118 11.327 11.536 11.744 11.952 12.161 12.370 12.578 12.786 12.995 13.204 13.412 Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/591