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1、 AEROSPACE STANDARD AMENDMENT Terminals, Lug and Splices, Conductor, Crimp Style, Splice, Electric, (Permanent, Type II, Class 1) for 150C Total Conductor Temperature SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering
2、sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaf
3、firmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2004 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recor
4、ding, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790 Email: custsvcsae.org SAE WEB ADDRESS: http:/www.sae.org Issued 2004-09 AS7928/6-A1 Present Requirement: Requirement
5、 5a on sheet 2 LONGITUDINAL STRIPES (2 OR 3) .062 WIDE PER COLOR CHART. STRIPES TO RUN THE LENGTH OF THE TUBE. THE STRIPES MUST EXTEND TO WITHIN 1/16 INCH OF THE ENDS OF THE INSULATION. Change Requirement: Requirement 5a on sheet 2 LONGITUDINAL STRIPES (2 OR MORE) .062 WIDE PER COLOR CHART. STRIPES
6、TO RUN THE LENGTH OF THE TUBE. THE STRIPES MUST EXTEND TO WITHIN 1/16 INCH OF THE ENDS OF THE INSULATION. Rationale for Change: Navy EPL letter 10380, 444-JRM/M10.13 of OCT 30 1990 SAE-AS7928/6 ADOPTION NOTICE SAE-AS7928/6, “TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, (PERM
7、ANENT, TYPE II, CLASS 1) FOR 150 DEG. C. TOTAL CONDUCTOR TEMPERATURE“, was adopted on 31-AUG-99 for use by the Department of Defense (DoD). Proposed changes by DoD activities must be submitted to the DoD Adopting Activity: Commander, Naval Air Warfare Center, Aircraft Division, Code 414100B120-3, Hi
8、ghway 547, Lakehurst, NJ 08733-5100. Copies of this document may be purchased from the Society of Automotive Engineers 400 Commonwealth Drive Warrendale, Pennsylvania, United States, 15096-0001. http:/www.sae.org/_ Custodians:Adopting Activity: Navy - ASArmy - CR Navy - AS Air Force - 11 DLA - GS Re
9、viewer Activities: Army - AV Navy - EC, SH FSC 5940 DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. -,-,- Copyright 1999 Society of Automotive Engineers, Inc.Printed in the U.S.A. All rights reserved QUESTIONS REGARDING THIS DOCUMENT: (724) 772-8510FAX: (724) 776-02
10、43SAE WEB ADDRESS:http:/www.sae.org TO PLACE A DOCUMENT ORDER: (724) 776-4970 FAX: (724) 776-0790 400 Commonwealth Drive, Warrendale, PA 15096-0001 SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use o
11、f this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or
12、 cancelled. SAE invites your written comments and suggestions. SHEET 1 OF 3 AS7928/6 THIRD ANGLE PROJECTION AEROSPACE STANDARD AS7928/6 ISSUED 1999-04 TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, (PERMANENT, TYPE II, CLASS 1) FOR 150C TOTAL CONDUCTOR TEMPERATURE PREPARED BY
13、SAE SUBCOMMITTEE AE-8C2PROCUREMENT SPECIFICATION: NONE FEDERAL SUPPLY CLASS 5940 NOTICE THIS DOCUMENT HAS BEEN TAKEN DIRECTLY FROM U.S. MILITARY SPECIFICATION MIL-T-7928/6A, AMENDMENT 1 AND CONTAINS ONLY MINOR EDITORIAL AND FORMAT CHANGES REQUIRED TO BRING IT INTO CONFORMANCE WITH THE PUBLISHING REQ
14、UIREMENTS OF SAE TECHNICAL STANDARDS. THE INITIAL RELEASE OF THIS DOCUMENT IS INTENDED TO REPLACE MIL-T-7928/6A, AMENDMENT 1. ANY PART NUMBERS ESTABLISHED BY THE ORIGINAL SPECIFICATION REMAIN UNCHANGED. THE ORIGINAL MILITARY SPECIFICATION WAS ADOPTED AS AN SAE STANDARD UNDER THE PROVISIONS OF THE SA
15、E TECHNICAL STANDARDS BOARD (TSB) RULES AND REGULATIONS (TSB 001) PERTAINING TO ACCELERATED ADOPTION OF GOVERNMENT SPECIFICATIONS AND STANDARDS. TSB RULES PROVIDE FOR (A) THE PUBLICATION OF PORTIONS OF UNREVISED GOVERNMENT SPECIFICATIONS AND STANDARDS WITHOUT CONSENSUS VOTING AT THE SAE COMMITTEE LE
16、VEL, AND (B) THE USE OF THE EXISTING GOVERNMENT SPECIFICATION OR STANDARD FORMAT. UNDER DEPARTMENT OF DEFENSE POLICIES AND PROCEDURES, ANY QUALIFICATION REQUIREMENTS AND ASSOCIATED QUALIFIED PRODUCTS LISTS ARE MANDATORY FOR DOD CONTRACTS. ANY REQUIREMENT RELATING TO QUALIFIED PRODUCTS LISTS (QPLS) H
17、AS NOT BEEN ADOPTED BY SAE AND IS NOT PART OF THIS SAE TECHNICAL DOCUMENT. -,-,- 400 Commonwealth Drive, Warrendale, PA 15096-0001 TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, (PERMANENT, TYPE II, CLASS 1) FOR 150C TOTAL CONDUCTOR TEMPERATURE AEROSPACE STANDARD AS7928/6 SHEE
18、T 2 OF 3 AS7928/6 THE COMPLETE REQUIREMENTS FOR ACQUIRING THE SPLICE DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF SPECIFICATION MIL-T-7928. TABLE I REQUIREMENTS: 1.MIN CABLE INSULATION SUPPORT:.060 FOR DASH 1 AND 2 .094 FOR DASH 3, 4 AND 5 2.MATERIAL: COPPER (SEE ACQUISITI
19、ON SPECIFICATION) OR COPPER ALLOY. MATERIAL SHALL HAVE ADEQUATE ELECTRICAL CONDUCTIVITY AND SHALL BE SUFFICIENTLY STRONG TO RESIST CRACKING AFTER FORMING AND CRIMPING. 3.INSULATING SLEEVE: SEE ACQUISITION SPECIFICATION. 4.FINISH: METAL, TIN PLATED: SEE ACQUISITION SPECIFICATION. 5.COLOR: INSULATION
20、TO BE CLEAR, UNCOLORED, WITH COLOR CODING PER COLOR CHART. a.LONGITUDINAL STRIPES (2 OR 3) .062 WIDE PER COLOR CHART. STRIPES TO RUN THE LENGTH OF THE TUBE. THE STRIPES MUST EXTEND TO WITHIN 1/16 INCH OF THE ENDS OF THE INSULATION. b.OPTIONAL METHOD: A COLOR RING .062 WIDE ON EACH END OF TUBE. THE R
21、INGS MUST COVER A MINIMUM OF 315 OF THE CIRCUMFERENCE. -,-,- 400 Commonwealth Drive, Warrendale, PA 15096-0001 TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, (PERMANENT, TYPE II, CLASS 1) FOR 150C TOTAL CONDUCTOR TEMPERATURE AEROSPACE STANDARD AS7928/6 SHEET 3 OF 3 AS7928/6 6.
22、DIMENSION B TO BE DETERMINED AS THE AVERAGE OF TWO DIAMETERS MEASURED AT RIGHT ANGLES. 7.THE INSPECTION WINDOW AND LOCATOR SHALL PROVIDE A POSITIVE MEANS OF POSITIONING SPLICE IN THE APPLICABLE CRIMPING TOOL AND PROVIDE VISIBLE INSPECTION OF STRIPPED WIRE ENDS. 8.CRIMPING TOOLS: CRIMPING TOOLS FOR T
23、HE MIL-T-7928/6 SPLICES SHALL BE AS SPECIFIED BELOW. 9.INSULATION SUPPORT AND WIRE BARREL MAY BE MULTIPLE PIECE CONSTRUCTION. CONTOUR MAY VARY FROM THAT SHOWN, WITHIN SPECIFIED DIMENSIONS, BUT WIRE LEAD-IN TO WIRE BARREL SHALL BE PROVIDED. 10.FOR QUALIFICATION, ANY ONE OF THE FOLLOWING WIRES MAY BE
24、USED: MIL-W-81044/6, 7, 8, 9, 10, 12 AND 13 AND MIL-W-22759/16 THRU /19. 11.FLATTENING OF INSULATION SLEEVE TO FORM LOCATOR MAY CAUSE THE SLEEVE TO EXCEED THE E DIMENSION BY .050 MAX IN THE LOCATOR AREA. 12.PART NUMBER: CONSISTS OF THE LETTER “M”, THE BASIC NUMBER OF THIS SPECIFICATION SHEET, AND A DASH NUMBER TAKEN FROM TABLE I. EXAMPLE: M7928/6-1 SPLICE FOR 26-24 WIRE RANGE. NOTES: 1.DIMENSIONS ARE IN INCHES. 2.METRIC EQUIVALENTS (TO THE NEAREST .01mm) ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1 INCH = 25.4mm.