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1、 AEROSPACE STANDARD (R) TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, INSULATED, RECTANGULAR TONGUE, FOR THIN WALL WIRE, TYPE II, CLASS 1 FOR 105 C TOTALCONDUCTOR TEMPERATURE AS7928/2 Copyright 2007 SAE International All rights reserved. No part of this publication may be reproduced, s
2、tored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790
3、Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 1999-04 REVISED 2007-11 THIRD ANGLE PROJECTION CUSTODIAN: SAE AE-8/AE-8C2 REV. B FEDERAL SUPPLY CLASS 5940 AS7928/2 SHEET 1 OF 4 REV. B PROCUREMENT SPECIFICATION: AS7928 SAE Technical Standards Board Rules provide that: “This re
4、port is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews e
5、ach technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. RATIONALE SPECIFICATION IS REVISED TO INCORPORATE THE AMENDMENT, REMOVE GOVERNMENT JARGON, AND UPDATE REFERENCES AS NEEDED. NOTICE THE REQUIREM
6、ENTS FOR PROCURING THE TERMINALS DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF: SAE AS7928. FIGURE 1 NOTES: 1. DIMENSIONS IN INCHES (SEE TABLE 1). 2. CONTOUR INDICATED BY PHANTOM LINES MAY VARY FROM THAT SHOWN TO SUIT INDIVIDUAL MANUFACTURERS DESIGN. 3. INSULATIO
7、N SUPPORT AND TERMINAL BARREL MAY BE MULTIPLE PIECE CONSTRUCTION. 4. DIMENSION M REPRESENTS THE WIRE INSULATION STOP (DESIGN OPTIONAL). THIS LUG DESIGN WILL NOT STOP INSULATION WITH A WALL THICKNESS OF LESS THAN 0.005 in. 5. WIRE INSERTION IS FACILITATED BY BELL MOUTH. 6. DIMENSION “J” REPRESENTS TH
8、E MINIMUM OPENING THAT WILL ACCEPT THE FINISHED WIRE. 7. THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCU
9、MENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 21:00:32 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) TERM
10、INALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, INSULATED, RECTANGULAR TONGUE, FOR THIN WALL WIRE, TYPE II, CLASS 1 FOR 105 C TOTAL CONDUCTOR TEMPERATURE AS7928/2 SHEET 2 OF 4 REV. B TABLE 1 - DIMENSIONS MaxMin 1 4 (.112) 0.8420.1430.122 0.1140.1250.237L86P-1 2 4 (.112) 1.0610.1950.122 0.114
11、0.1560.237L85P-1 3 5 (.125) 0.9050.1430.137 0.1290.1250.277L83P-1 4 6 (.138) 1.0610.1950.152 0.1420.1560.237L84P-1 5 6 (.138) 1.1550.2270.152 0.1420.2500.302L81P-1 6 8 (.164) 1.1550.2270.178 0.1680.2500.302L82P-1 7 8 (.164) 1.4050.3100.178 0.1680.2810.390L80P-1 8 4 (.112) 0.8420.1430.122 0.1140.1250
12、.237L86P-1 9 4 (.112) 1.0610.1950.122 0.1140.1560.237L85P-1 10 5 (.125) 0.9050.1430.137 0.1290.1250.277L83P-1 11 6 (.138) 1.0610.1950.152 0.1420.1560.237L84P-1 12 6 (.138) 1.1550.2270.152 0.1420.2500.302L81P-1 13 8 (.164) 1.1550.2270.178 0.1680.2500.302L82P-1 14 8 (.164) 1.4050.3100.178 0.1680.2810.
13、390L80P-1 15 4 (.112) 0.8420.1430.122 0.1140.1250.237L86P-1 16 4 (.112) 1.0610.1950.122 0.1140.1560.237L85P-1 17 5 (.125) 0.9050.1430.137 0.1290.1250.277L83P-1 18 6 (.138) 1.0610.1950.152 0.1420.1560.237L84P-1 19 6 (.138) 1.1550.2270.152 0.1420.2500.302L81P-1 20 8 (.164) 1.1550.2270.178 0.1680.2500.
14、302L82P-1 21 8 (.164) 1.4050.3100.178 0.1680.2810.390L80P-1 22 4 (.112) 0.8420.1430.122 0.1140.1250.237L86P-2 23 4 (.112) 1.0610.1950.122 0.1140.1560.237L85P-2 24 5 (.125) 0.9050.1430.137 0.1290.1250.277L83P-2 25 6 (.138) 1.0610.1950.152 0.1420.1560.237L84P-2 26 6 (.138) 1.1550.2270.152 0.1420.2500.
15、302L81P-2 27 8 (.164) 1.1550.2270.178 0.1680.2500.302L82P-2 28 8 (.164) 1.4050.3100.178 0.1680.2810.390L80P-2 0.156 0.156 0.156 0.15616 22 20 18 0.215 0.190 0.070 0.042 0.070 0.052 0.037 0.029 0.215 0.190 0.070 0.034 0.037 0.029 G Dia F Dia E Dia D Wire Size Dash No. 0.090 0.059 C 0.010 B Max A Max
16、Stud Size 0.037 0.029 0.215 0.190 0.037 0.029 0.240 0.210 Tongue Shape (Ref Only) 1-2 1-2 1-2 Navy Term. And Wire Size (Ref Only) Wire Size Color Green Red White 0.056 0.052 W 0.005 Insul. Sleeve Color Red Red Red J Min Dia 0.110 0.130 0.150 L Max M 0.039 0.034 0.048 0.042 0.110 0.063 0.059 BlueBlue
17、2 1/2 - 4 Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 21:00:32 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE,
18、COPPER, INSULATED, RECTANGULAR TONGUE, FOR THIN WALL WIRE, TYPE II, CLASS 1 FOR 105 C TOTAL CONDUCTOR TEMPERATURE AS7928/2 SHEET 3 OF 4 REV. B TABLE 1 - DIMENSIONS (CONTINUED) MaxMin 29 4 (.112) 0.8420.1430.122 0.1140.1250.237L86P-2 30 4 (.112) 1.0610.1950.122 0.1140.1560.237L85P-2 31 5 (.125) 0.905
19、0.1430.137 0.1290.1250.277L83P-2 32 6 (.138) 1.0610.1950.152 0.1420.1560.237L84P-2 33 6 (.138) 1.1550.2270.152 0.1420.2500.302L81P-2 34 8 (.164) 1.1550.2270.178 0.1680.2500.302L82P-2 35 8 (.164) 1.4050.3100.178 0.1680.2810.390L80P-2 36 4 (.112) 1.0620.1430.122 0.1140.1250.237L86P-3 37 4 (.112) 1.281
20、0.1950.122 0.1140.1560.237L85P-3 38 5 (.125) 1.1240.1430.137 0.1290.1250.277L83P-3 39 6 (.138) 1.2810.1950.152 0.1420.1560.237L84P-3 40 6 (.138) 1.3590.2270.152 0.1420.2500.302L81P-3 41 8 (.164) 1.3590.2270.178 0.1680.2500.302L82P-3 42 8 (.164) 1.6090.3100.178 0.1680.2810.390L80P-3 43 4 (.112) 1.062
21、0.1430.122 0.1140.1250.237L86P-3 44 4 (.112) 1.2810.1950.122 0.1140.1560.237L85P-3 45 5 (.125) 1.1240.1430.137 0.1290.1250.277L83P-3 46 6 (.138) 1.2810.1950.152 0.1420.1560.237L84P-3 47 6 (.138) 1.3590.2270.152 0.1420.2500.302L81P-3 48 8 (.164) 1.3590.2270.178 0.1680.2500.302L82P-3 49 8 (.164) 1.609
22、0.3100.178 0.1680.2810.390L80P-3 0.234 0.234 0.15614 12 10 0.090 0.074 0.037 0.029 0.046 0.035 0.240 0.210 0.300 0.275 0.135 0.091 0.130 0.150 G Dia J Min Dia 0.078 0.074 0.095 0.091 BlueGreen YellowYellow Wire Size Color 2 1/2 - 4 6-9 0.046 0.037 0.300 0.275 0.135 0.115 0.180 0.118 0.115 YellowBrow
23、n6-9 Dash No. Wire Size Stud Size A Max B Max C 0.010 D E Dia F Dia Tongue Shape (Ref Only) Navy Term. And Wire Size (Ref Only) L Max M W 0.005 Insul. Sleeve Color Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 21:0
24、0:32 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, INSULATED, RECTANGULAR TONGUE, FOR THIN WALL WIRE, TYPE II, CLASS 1 FOR 105 C TOTAL CONDUCTOR TEMPERATURE AS7928/2 SHEET 4 OF 4 REV. B REQ
25、UIREMENTS: 1. DIMENSIONS: SEE TABLE 1. 2. BURRS AND EDGES: REMOVE ALL BURRS AND SHARP EDGES. 3. FINISH: TIN PLATED (SEE ACQUISITION SPECIFICATION). 4. E AND F AVERAGES: AVERAGE DIAMETER OF “E” AND “F” SHALL BE WITHIN SPECIFICATION DIMENSIONS. 5. WIRE SIZE COLOR IDENTIFICATION (SEE FIGURE 1 AND TABLE
26、 1): THE COLOR RING SHALL COVER A MINIMUM OF 315 OF THE CIRCUMFERENCE. IN LIEU OF THE WIRE SIZE COLOR RING, TWO OR MORE LONGITUDINAL STRIPES EQUALLY SPACED ON THE INSULATION PORTION OF THE TERMINAL MAY BE USED. THE STRIPES SHALL BE EXTENDED TO WITHIN 1/16 in OF THE INSULATION END AND MUST NOT OBLITE
27、RATE THE BASIC SLEEVE COLOR. 6. TERMINAL WIRE SIZE COLORS (SEE TABLE 1): TERMINAL WIRE SIZE COLOR SHALL BE IN ACCORDANCE WITH EIA STANDARDS RS-359 (CLASS 1). THERE SHALL BE A DISTINCT CONTRAST BETWEEN THE INSULATION SLEEVE COLOR AND THE WIRE SIZE COLOR. 7. MATERIALS: SEE ACQUISITION SPECIFICATION. 8
28、. CRIMPING TOOLS: CRIMPING TOOLS SHALL BE AS SPECIFIED IN TABLE 2. TABLE 2 - TERMINAL CRIMPING TOOLS TERMINAL PART NUMBER CRIMP TOOL AND DIE M7928/2-1 THRU -49 (WIRE SIZE 22-10) M22520/5-01 AND M22520/5-100 M7928/2-1 THRU -35 (WIRE SIZE 22-14) M22520/10-01 AND M22520/10-101 M7928/2-36 THRU 49 (WIRE
29、SIZE 12-10) M22520/10-01 AND M22520/10-100 9. QUALIFICATION: FOR QUALIFICATION TESTING THE TERMINALS SHALL BE TESTED WITH AS5086, AS22759/1, AS22759/9, AS22759/11, MIL-W-81044/7, MIL-W-81044/9, OR MIL-W-81381/7 FOR WIRE SIZES 22 THROUGH 10. 10. PART NUMBER: THE PART NUMBER SHALL CONSIST OF THE LETTE
30、R “M”, SPECIFICATION SHEET NUMBER, AND DASH NUMBER. EXAMPLE OF PART NUMBER: M7928/2-6 (TERMINAL IS FOR SIZE 20 WIRE WITH A NO. 4 STUD HOLE) APPLICATIONS: 1. TIN ALLOYS FOR TIN WHISKER GROWTH RESISTANCE: AS7928 PERMITS PURE TIN PLATING FINISHES. PURE TIN COATINGS ARE NOT NECESSARILY ADVOCATED FOR USE
31、 ON ELECTRONIC EQUIPMENT WHERE COMPONENTS ARE CLOSELY SPACED (SEE AS7928 FOR MORE DETAILS). WHEN TIN WHISKER GROWTH MAY BE A PROBLEM, USE AS7928/9. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 21:00:32 MSTNo reproduction or networking permitted without license from IHS -,-,-