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1、 SIMATIC Distributed I/O System Fail-Safe Engineering SIMATIC Distributed I/O System Fail-Safe Engineering ET 200S Distributed I/O System - Fail-Safe Modules SIMATIC Distributed I/O System Fail-Safe Engineering SIMATIC Distributed I/O System Fail-Safe Engineering ET 200S Distributed I/O System - Fai
2、l-Safe Modules _ _ _ _ _ _ _ _ _ _ _ _ Preface Preface Product Overview Product Overview 1 1 Configuring Configuring 2 2 Address Assignment and Installation Address Assignment and Installation 3 3 Wiring and Fitting Modules Wiring and Fitting Modules 4 4 Diagnostics Diagnostics 5 5 General Technical
3、 Specifications General Technical Specifications 6 6 Fail-Safe Modules Fail-Safe Modules 7 7 Diagnostic Data of Fail-Safe Modules Diagnostic Data of Fail-Safe Modules A A Dimension Drawings Dimension Drawings B B Accessories and Order Numbers Accessories and Order Numbers C C Response Times Response
4、 Times D D Connecting Loads Connecting Loads E E SIMATIC Distributed I/O System Fail-Safe Engineering ET 200S Distributed I/O System - Fail-Safe Modules SIMATIC Distributed I/O System Fail-Safe Engineering ET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual 01/2007 I
5、nstallation and Operating Manual 01/2007 A5E00103686-05 Safety Guidelines Safety Guidelines Safety Guidelines Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal s
6、afety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. Danger Danger indicates that death or severe personal injury willwill result if proper precauti
7、ons are not taken. Warning Warning indicates that death or severe personal injury maymay result if proper precautions are not taken. Caution Caution with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. Caution Caution without a safety alert
8、 symbol, indicates that property damage can result if proper precautions are not taken. Notice Notice indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing t
9、he highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioni
10、ng and operation of a device/system may only be performed by qualified personnelqualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance wi
11、th established safety practices and standards. Prescribed Usage Prescribed Usage Note the following: Warning Warning This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers whic
12、h have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance. Trademarks Trademarks All names identified by are registered trademarks of the Siemens AG. The remaini
13、ng trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software describe
14、d. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Automation and Drives Postfach 48 48 90437 NRNBERG GERMANY Order No.:
15、 A5E00103686-05 03/2007 Copyright Siemens AG 2006. Technical data subject to change ET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual, 01/2007, A5E00103686-05 3 Preface Preface Purpose of this Manual Purpose of this Manual The information in this manual is a refere
16、nce source for operations, function descriptions, and technical specifications of the fail-safe modules of the ET 200S distributed I/O system. Basic Knowledge Requirements Basic Knowledge Requirements This manual is a supplement to the ET 200S Distributed I/O System manual. Working with this manual
17、requires general knowledge of automation engineering. You also require experience of using the STEP 7 basic software and the ET 200S distributed I/O system. Scope of this Manual Scope of this Manual Module Order Number Release Number and Higher Module Order Number Release Number and Higher PM-E F pm
18、 DC24V PROFIsafe power module 6ES7 138-4CF02-0AB0 02 PM-E F pp DC24V PROFIsafe power module 6ES7 138-4CF41-0AB0 02 PM-D F DC24V PROFIsafe power module 3RK1 903-3BA01 02 4/8 F-DI DC24 V PROFIsafe digital electronic module 6ES7 138-4FA03-0AB0 01 EM 4 F-DI/3 F-DO DC24V PROFIsafe digital electronic modu
19、le 6ES7 138-4FC00-0AB0 01 4 F-DO DC24V/2A PROFIsafe digital electronic module 6ES7 138-4FB02-0AB0 02 1 F-RO DC24V/AC24230V/5A digital electronic module 6ES7 138-4FR00-0AA0 01 Whats New Whats New Compared with the previous version, this manual includes the following major changes/additions: Ability t
20、o connect ET 200S to PROFINET I/O (with modules as of order numbers above) EM 4 F-DI/3 F-DO DC24V PROFIsafe digital electronic module Digital EM 1 F-RO DC24V/AC24230V/5A Connecting loads Preface ET 200S Distributed I/O System - Fail-Safe Modules 4 Installation and Operating Manual, 01/2007, A5E00103
21、686-05 Approvals Approvals See Section “Standards and Approvals“ In addition, ET 200S fail-safe modules are certified for use in safety mode up to the following levels: Safety class SIL3 (Safety Integrity Level) in compliance with IEC 61508 Requirement class 6 in accordance with DIN V 19250 (DIN V V
22、DE 0801) Category 4 in accordance with EN 954-1 CE Approval CE Approval See Section “Standards and Approvals“ Certification Mark for Australia (C-Tick Mark) Certification Mark for Australia (C-Tick Mark) See Section “Standards and Approvals“ Standards Standards See Section “Standards and Approvals“
23、Preface ET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual, 01/2007, A5E00103686-05 5 Position in the Information Landscape Position in the Information Landscape When working with ET 200S fail-safe modules and depending on your particular application, you will need
24、to consult the additional documentation listed below. References to this additional documentation are included in the manual where appropriate. Documentation Brief Description of Relevant Contents Documentation Brief Description of Relevant Contents ET 200S Distributed I/O system manual Describes al
25、l generally applicable topics related to the ET 200S hardware (including configuration, installation and wiring of the ET 200S) and the IM 151 interface module. Safety Engineering in SIMATIC S7 system description Provides an overview of the implementation, configuration, and method of operation of S
26、7 Distributed Safety and S7 F/FH fail-safe automation systems Contains a summary of detailed technical information concerning fail-safe engineering in S7-300 and S7-400 Includes monitoring and response time calculations for S7 Distributed Safety and S7 F/FH F-systems TheS7 F/FH Automation Systemsman
27、ual describes the tasks that must be performed to commission an S7 F/FH F-system. For integration in the S7 F/FH F-systems The S7-400, M7-400 Programmable Controllers Hardware and Installation manual describes the installation and assembly of S7-400 systems The S7-400 Programmable Controllers, Fault
28、-Tolerant Systems manual describes the CPU 41x-H central modules and the tasks involved in setting up and commissioning an S7-400H fault-tolerant system The CFC for S7 Continuous Function Chart manual/online help provides a description of programming with CFC The following elements are described in
29、the S7 Distributed Safety,Configuring and Programmingmanual and online help: Configuration of the fail-safe CPU and the fail-safe I/O Programming of the fail-safe CPU in fail-safe FBD or LAD For integration in the S7 Distributed Safety F-system Depending on which F-CPU you use, you will need the fol
30、lowing documentation: The operating instructions S7-300, CPU 31xC and CPU 31x: Configuration describes the configuration, installation, addressing and commissioning of S7-300 systems. The CPU 31xC and CPU 31x, Technical Data manual describes the standard functions of the CPU 315F-2 DP and PN/DP and
31、the CPU 317F-2 DP and PN/DP. The Automation System S7-400 CPU Specifications manual describes the standard functions of the CPU 416F-2. The ET 200S IM 151-7 CPU Interface Module manual describes the standard IM 151- 7 CPU. A separate product information bulletin is available for each applicable F-CP
32、U. The product information bulletins describe only the deviations from the corresponding standard CPUs. STEP 7 manuals The Configuring Hardware and Communication Connections with STEP 7 V5.x manual describes the operation of the standard tools of STEP 7. The System Software for S7-300/400 System and
33、 Standard Functions reference manual describes functions for distributed I/O access and diagnostics. STEP 7online help Describes the operation of STEP 7 standard tools Contains information about how to configure and assign parameters for modules and intelligent slaves with HW Config Contains a descr
34、iption of the programming languages FBD and LAD PCS 7 manuals Describe how to operate the PCS 7 process control system (required when ET 200S with fail-safe modules is integrated in a higher-level control system) The entire SIMATIC S7 documentation is available on CD-ROM. Preface ET 200S Distributed
35、 I/O System - Fail-Safe Modules 6 Installation and Operating Manual, 01/2007, A5E00103686-05 Guide Guide This manual describes the fail-safe modules of the ET 200S distributed I/O system. It consists of instructive sections and reference sections (technical specifications and appendices). This manua
36、l presents the following basic aspects of fail-safe modules: Design and use Configuration and parameter assignment Addressing, assembly and wiring Diagnostic evaluation Technical specifications Order numbers Conventions Conventions In this manual, the terms “safety engineering“ and “fail-safe engine
37、ering“ are used synonymously. The same applies to the terms “fail-safe“ and “F-.“ “S7 Distributed Safety“ and “S7 F Systems“ in italics refer to the optional packages for the two F-systems: “S7 Distributed Safety“ and “S7 F/FH Systems“. Recycling and Disposal Recycling and Disposal Due to the low le
38、vels of pollutants in the fail-safe modules of the ET 200S, the modules can be recycled. For proper recycling and disposal of your old module (or device), consult a certified disposal facility for electronic scrap. Additional Support Additional Support If you have any additional questions about the
39、use of products presented in this manual, contact your local Siemens representative: http:/ Training Centers Training Centers We offer courses to help you get started with the S7 automation system. Contact your regional training center or the central training center in Nuremberg (90327), Federal Rep
40、ublic of Germany. Telephone: +49 (911) 8953200 Internet: http:/ H/F Competence CenterH/F Competence Center The H/F Competence Center in Nuremberg offers special workshops on SIMATIC S7 fail- safe and redundant automation systems. The H/F Competence Center can also provide assistance with onsite conf
41、iguration, commissioning and troubleshooting. Telephone: +49 (911) 895-4759 Fax: +49 (911) 895-5193 For questions about workshops, etc., contact: hf- Preface ET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual, 01/2007, A5E00103686-05 7 Technical Support Technical Su
42、pport How to contact Technical Support for all A P/M switching, with 2 additional, fail-safe digital outputs PM-E F pp DC24V PROFIsafe power module; P/P switching PM-D F DC24V PROFIsafe power module; P/P switching 4/8 F-DI VDC24V PROFIsafe digital electronic module 4 F-DI/3 F-DO DC24V PROFIsafe digi
43、tal electronic module 4 F-DO DC24V/2A PROFIsafe digital electronic module; P/M switching 1 F-RO DC24V/AC24230V/5A digital electronic module The PM-D F DC24V PROFIsafe is used for partial shutdowns of fail-safe motor starters via six fail-safe shutdown groups. A range of terminal modules is available
44、 for fail-safe power and electronic modules. You will find a detailed list in this manual. Product Overview 1.3 Using fail-safe ET 200S modules ET 200S Distributed I/O System - Fail-Safe Modules 18 Installation and Operating Manual, 01/2007, A5E00103686-05 Using Interface Modules in ET 200S with Fai
45、l-Safe Modules Using Interface Modules in ET 200S with Fail-Safe Modules Depending on the F system, select the interface module for ET 200S as follows: Table 1-1 Using Interface Modules in ET 200S with Fail-Safe Modules Interface module As of order number Can be used in ET 200S with optional package
46、 As of version Interface module As of order number Can be used in ET 200S with optional package As of version S7 Distributed Safety V 5.1 IM151-1 HIGH FEATURE for PROFIBUS DP connection 6ES7 151-1BA01-0AB0 S7 F Systems V 5.2 IM 151-7 F-CPU for PROFIBUS DP connection 6ES7 151-7FA01-0AB0 S7 Distribute
47、d Safety V 5.2 IM 151-3 PN HIGH FEATURE for PROFINET IO connection 6ES7 151-3BA00-0AB0 6ES7 151-3BA20-0AB0 6ES7 151-3BB20-0AB0 S7 Distributed Safety V 5.4 The IM151-1 HIGH FEATURE and the IM 151-3 PN HIGH FEATURE are described in the ET 200S Distributed I/O System manual; the IM 151-7 F-CPU is descr
48、ibed in a separate product information bulletin. Restraints with EM 4 F-DI/3 F-DO DC24V PROFIsafe Restraints with EM 4 F-DI/3 F-DO DC24V PROFIsafe EM 4 F-DI/3 F-DO DC24V PROFIsafe only supports operation in distributed systems with the interface modules listed below: 6ES7 151-1BA01-0AB0 V2.0.0 or higher 6ES7 151-3BA20-0AB0 V3.0.0 or higher 6ES7 151-3BB21-0AB0 V3.0.0 or higher EM 4 F-DI/3 F-DO DC24V PROFIsafe does not yet support operation in a central system; this support starts with interface modules 6ES7 151-7FAxx-0AB0 V2.5 or higher. Use in Safety Mode Only Use in