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1、 工控资料窝工控资料窝 www.gk- www.gk- FANUC CNC Machine Remote Diagnosis Package操作手册63734EN_01 Machine Remote Diagnosis Package OPERATORS MANUAL B-63734EN/01 In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done
2、, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”. The export of this product is subject to the authorization of the government of the country from where the product
3、is exported. ? No part of this manual may be reproduced in any form. ? All specifications and designs are subject to change without notice. B-63734EN/01 SAFETY PRECAUTIONS s-1 SAFETY PRECAUTIONS This manual includes safety precautions for protecting the user and preventing damage to the machine. Pre
4、cautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when
5、 there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information o
6、ther than Warning and Caution. - Read this manual carefully, and store it in a safe place. SAFETY PRECAUTIONS B-63734EN/01 s-2 1.1 GENERAL WARNINGS AND CAUTIONS The following describes the warnings and cautions related to the use of CNCs to ensure the safe use of machines equipped with a CNC. WARNIN
7、G 1Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 2Never attempt to machine a workpiece with
8、out first checking the operation of the machine. Before starting the machine, check that the programmed values, compensation values, current position, and external signal settings are correct. In addition, before starting a production run, ensure that the machine operates correctly by performing a t
9、rial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine without mounting a tool or workpiece. 3Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedra
10、te. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself,
11、 or injury to the user. 4When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injur
12、y to the user. 5The parameters for the CNC and PMC are factory-set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change. Failure to set a parameter
13、 correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. B-63734EN/01 SAFETY PRECAUTIONS s-3 CAUTION Some machine operations and screen functions may be implemented and included by the machine tool builder. For
14、 the usage and precautions related to these operations and functions, follow the instructions in the relevant manual supplied by the machine tool builder. Two examples are given below. - With some machines, the tool change unit operates when a tool function is executed. Therefore, when executing too
15、l functions, the operator should be sufficiently away from the tool change unit; otherwise, the unit can interfere with the operator. - There are many auxiliary functions that cause spindle rotation and other machine operations. Therefore, before using an auxiliary function, fully confirm the operat
16、ion of the function. NOTE Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as p
17、art of error recovery. To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place. SAFETY PRECAUTIONS B-63734EN/01 s-4 1.2 WARNINGS AND CAUTIONS RELATING TO THE Machine Remote Diagnosis Package Warnings
18、and cautions relating to the Machine Remote Diagnosis Package are explained in this manual. Before using the package, read this manual thoroughly to become familiar with the provided warnings, cautions, and notes. In “IMPORTANT NOTICE“ in the next section, the points to be noted when the Machine Rem
19、ote Diagnosis Package is used are summarized. These points are not explained in Chapter 1 and the subsequent chapters of this manual. Read this part before attempting to use the package. B-63734EN/01 SAFETY PRECAUTIONS s-5 1.3 IMPORTANT NOTICE The following summarizes the points to be noted when the
20、 Machine Remote Diagnosis Package is used. Before attempting to use the package, read the following. CAUTION 1This manual does not explain in detail those operations and parameters that vary from one CNC model to another and that vary with options. For an explanation of such operations and parameter
21、s, refer to the relevant CNC manual and the manual supplied by the machine tool builder. 2This manual describes as many reasonable variations in equipment usage as possible. It cannot address every combination of features, options and commands that should not be attempted. If a particular combinatio
22、n of operations is not described, it should not be attempted. B-63734EN/01 PREFACE p-1 PREFACE Thank you for purchasing the FANUC Machine Remote Diagnosis Package (specification: A08B-9210-J515). This software is a tool designed for the machine tool builder to provide remote support of machines easi
23、ly. This software is designed to use Internet technology to investigate the internal states of remote CNCs and PMCs. This software can be used on Microsoft Windows. This manual does not cover basic operations common to Windows systems. The user who uses Windows for the first time should read manuals
24、 on Windows first to learn about the basic operation procedure of Windows. This manual basically describes how to install, start, and operate this software. For information about operations on the basic screens of the CNC/PMC, the diagnosis function and ladder edit function of the PMC, creation of F
25、ANUC PMC sequence programs, and operation of the PMC, refer to the following manuals: Operation/functionManual Name Operations on the basic screens of the CNC/PMC FANUC OPEN CNC Basic Operation Package 1 (For Windows95/NT) OPERATORS MANUAL (B-62994EN) PMC diagnosis function and ladder edit function
26、FAPT LADDER-III OPERATORS MANUAL (B-66234EN) Creation of sequence programs for FANUC PMC and operation of the PMC FANUC PMC-MODEL PA1/PA3/SA1/SA2/SA3/SA5/SB/SB2/ SB3/SB4/SB5/SB6/SB6/ SB7/SC/SC3/ SC4/ NB/NB2/NB6 (LADDER LANGUAGE) PROGRAMMING MANUAL (B-61863E) Read this manual carefully to use the Mac
27、hine Remote Diagnosis Package properly. NOTE You can install and use the software you purchased in more than one personal computer in your place provided that you will use it for the intended purposes. The copyright of this software belongs to FANUC, and any part or all of this software must not be
28、redistributed to a third party for the purpose of application development. Microsoft and Windows are registered trademarks of Microsoft Corporation of the U.S.A. PREFACE B-63734EN/01 p-2 FEATURES AND OPERATING REQUIREMENTS OF THE Machine Remote Diagnosis Package This software has the following featu
29、res: Features -This software can communicate with a CNC machine tool of an end user over the Internet (or a LAN) to investigate the internal state of the CNC. -This software eliminates the need to go to the machine installation site to check problems, therefore, increasing service efficiency of the
30、machine tool builder. -This software provides server functions to enable quick reception and processing. -This software provides enhanced CNC/PMC operation functions to diagnose problems remotely. As necessary, sequence program, NC program, and NC parameter corrections can be made for recovery. Outl
31、ine of remote diagnosis using the Machine Remote Diagnosis Package Machine Remote Diagnosis Package Dial-up connection Changeability Internet Protocol addresses B-63734EN/01 PREFACE p-3 Operating requirements - Operating environment of the Machine Remote Diagnosis Package ItemSpecification CPUIntel
32、Pentium II, 400 MHz or higher Main memory128M bytes or more Hard disk At least 80M bytes of available space (when installed) At least 100M bytes of available space (when executed) Supported OSWindows 2000 Professional Supported NC Series 16i/18i/21i-MODEL A or Series 16i/18i/21i-MODEL B With Series
33、16i/18i/21i-MODEL A, FANUC fast Ethernet board or FANUC fast data server board is required. Connection method Machine tool builder Connect personal computers to a router for 24-hour connection to the Internet. End user Connect NCs to a commercially available dial-up router through an Ethernet, and c
34、onnect the dial-up router to the Internet through the ISDN. Sample device configuration when the Machine Remote Diagnosis Package is used for diagnosis 24-hour connection Fixed IP address (Example: OCN Economy service, etc.) The same PC as the diagnosis receipt server PC may be used. Machine tool bu
35、ilder Ethernet Diagnosis receipt server PC Diagnosis PC Dial-up connection Variable IP address Router Internet Ethernet Dial-up router NC End user NC PREFACE B-63734EN/01 p-4 - Preparation for the diagnosis receipt server and diagnosis client (on the machine tool builder side) PC/AT compatible machi
36、ne on which Windows 2000 Professional runs (With Pentium II, 400 MHz or higher) Machine Remote Diagnosis Package (A08B-9210-J515) Router (for connection between the diagnosis receipt server and Internet) 10BASE-T or 100BASE-TX straight cable Internet account (subscription to an Internet provider) NO
37、TE 1See also “Operating environment of the Machine Remote Diagnosis Package“ described before. 2For the diagnosis receipt server, 24-hour connection to the Internet is recommended. (Example: OCN Economy Service) - Preparation on the CNC (end user) side Dial-up router (for CNC-Internet connection) IS
38、DN line 10BASE-T or 100BASE-TX straight cable Internet account (subscription to an Internet provider) CNC supported by the Machine Remote Diagnosis Package NOTE 1Some dial-up router models allow connection to the analog line by using a modem or modem card. FANUC recommends the ISDN line considering
39、communication speed stability and other factors. 2CNCs supported by the Machine Remote Diagnosis Package The package supports the Series 16i/18i/21i- MODEL A and Series 16i/18i/21i-MODEL B. Running the package requires the fast Ethernet board or fast data server. B-63734EN/01 PREFACE p-5 - CNCs supp
40、orted by the Machine Remote Diagnosis Package FANUC Series 16i/18i/21i-MODEL A CNC control software B0F4/02(M) or later 16i B1F4/01(T) or later BDF4/02(M) or later 18i BEF4/01(T) or later DDF4/02(M) or later 21i DEF4/01(T) or later PMC management software PMC-SA1/SA5/SB5/SB6406A/18 or later Options
41、(hardware) Fast Ethernet board (integration type)A02B-0281-J293 Fast data server (integration type)A02B-0281-J140 Fast Ethernet board (separation type)A02B-0281-J299 * Running the package requires one of the hardware options listed above. Options (software) Control software for the fast Ethernet fun
42、ctionA02B-0281-J561#6567 CNC software option related to the Machine Remote Diagnosis Package Expansion driver/library functionA02B-0207-J800 Ethernet function A02B-xxxx-S707 xxxx = -0236- (16i-TA) -0237-(16i-MA) -0238-(18i-TA) -0239-(18i-MA) -0247-(21i-TA) -0248-(21i-MA) Option assembly : A1 * Runni
43、ng the package requires the software options listed above. PREFACE B-63734EN/01 p-6 The following open CNC configuration needs the CNC screen display function for setting up the Ethernet parameters in the CNC. LCD-mounted type i series built-in with PC function Stand-alone type i series with PANEL i
44、 Stand-alone type i series with commercial PC The drawing numbers related to the CNC screen display function are as follows: A02B-0207-J850 CNC screen display function A02B-0207-K770#JP07 CNC screen display function disk (in Japanese) A02B-0207-K770#EN07 CNC screen display function disk (in English)
45、 The FOCAS1/HSSB PORT 2 function cannot be selected for the open CNC configuration because the Ethernet function is used. The drawing number for the FOCAS1/HSSB PORT 2 function is: A02B-xxxx-S749 (For xxxx, see the above legend.) B-63734EN/01 PREFACE p-7 FANUC Series 16i/18i/21i-MODEL B CNC control
46、software B0H1/02(M) or later 16i B1H1/03(T) or later BDH1/02(M) or later 18i BEH1/03(T) or later DDH1/02(M) or later 21i DEH1/03(T) or later PMC management software PMC-SB7(16i/18i/21i)406G/02 or later PMC-SA1 (21i)406H/02 or later Options (hardware) Fast Ethernet board (integration type)A02B-0281-J
47、293 Fast data server (integration type)A02B-0281-J146 Fast Ethernet board (separation type)A02B-0281-J299 *Select one of the above hardware options according to your requirement. Options (software) Control software for the fast Ethernet functionA02B-0281-J561#6567 CNC software option related to the Machine Remote Diagnosis Package Ethernet function xxxx = -028