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1、 II/O-Lightbus Industrial Input/Output System Optical fiber installation instructions Version: 3.2 Date: 2005-09-15 Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149 Optical fibre installation instructions 2 II/O-Lightbus Table of Content 1. Laying instructions for optical
2、-fiber cable 3 Polymer fiber 3 Glass fiber 3 2. Assembly instructions for the connector Z1000 4 Assembled view 4 1. Prepare cable ends 4 2. Assemble connectors 4 3. Abrade fiber to final dimension 4 4. Check fiber ends 4 3. Assembly instructions for the IP65 circular connector Z1002 6 Exploded view
3、of connector parts 6 1. Prepare cable ends 6 2. Pre-assemble cable grip 6 3. Assemble guide pin 6 4. Abrade fiber to final dimension 6 5. Check fiber ends 7 6. Assemble connector body 7 4. Assembly instructions for IP65 fitted socket Z1022 8 Exploded view of socket parts 8 1. Prepare cable ends 8 2.
4、 Assemble screw fitting and guide pin 8 3. Abrade fiber to final dimension 8 4. Check fiber ends 8 5. Assemble centering collar and socket body 8 Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149 3 Optical fibre installation instructions II/O-Lightbus Laying instructions f
5、or optical-fiber cable Polymer fiber Distances of 0.5 to 45 m Use Beckhoff optical-fiber cable Z1101 with a 1000m APF polymer fiber. The bending radius of the laid cable must not be tighter than 30mm. The laid optical-fiber cable must not be shorter than 0.5 meters and not longer than 45 meters. Gla
6、ss fiber Distances up to 1000 m For greater distances glass fiber cables can be used with a length of up to 1000 meters. Glass fiber cables can be supplied in various lengths with assembled connectors. Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149 Optical fibre install
7、ation instructions 4 II/O-Lightbus Assembly instructions for the connector Z1000 Assembled view Connector Z1000Connector Z1000 Z1100 / Z1101 Optical fibre 1. Prepare cable ends Do not kink light guide! (bending radius min. 30mm) Do not damage the fiber! (increased cable attenuation) In the case of t
8、he Z1101 first remove approx. 33 mm of the orange outer sheath. Remove approx. 8 mm of the black fiber sheath. The fiber must not be damaged during this process. 2. Assemble connectors The fiber must initially project by approx. 2 mm! Position the connector body onto the optical fiber up to the stop
9、. The fiber must project from the connector guide by approx. 2 mm, so that any cracks present in the fiber end face are located outside the connector (these are subsequently removed by abrasion). To secure the connector insert the clip into the connector body and press it in without canting. connect
10、or optical fibre 1. clip 2. 2mm 3. Abrade fiber to final dimension Abrade back the fiber flush with the connector! Do not cut off the projecting fiber end (this could lead to crack formation) but abrade flush with the connector guide using abrasive paper (600 grain size). The connector guide must no
11、t be abraded during this process. 4. Check fiber ends Visual inspection Simple visual inspection of the abraded fiber ends: If one cable end is presented to a light source, then a clean, plane face without cracks must be observed at the other end. Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/96
12、3-0, Fax +495246/963-149 5 Optical fibre installation instructions II/O-Lightbus 5. Z1020 coupling connector for Z1000 Z1020 for Z1000 The Z1020 is a coupling connector for the Z1000 connector. Z1020 Z1000Z1000 Dimensions 18,3 13 34 t = 8,2 2,2 Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0
13、, Fax +495246/963-149 Optical fibre installation instructions 6 II/O-Lightbus Assembly instructions for the IP65 circular connector Z1002 Exploded view of connector parts Individual parts screw fittingseal ring cutting ringguide pin connector body washer clamping washer clip 1. Prepare cable ends Do
14、 not kink light guide! (bending radius min. 30mm) Do not damage the fiber! (increased cable attenuation) First remove the orange outer sheath to approx. 19 mm. Remove the Kevlar weave and the black fiber sheath to approx. 8 mm. The fiber must not be damaged during this process. 2. Pre-assemble cable
15、 grip Push screw fitting, washer, seal ring and cutting ring over the outer sheath. Push clamping washer over the fiber sheath. 3. Assemble guide pin The fiber must initially project by approx. 2 mm! Position the guide pin on the optical fiber up to the stop. The fiber must project from the connecto
16、r guide by approx. 2 mm, so that any cracks present in the fiber end face are located outside the connector (these are subsequently removed by abrasion). To secure the connector guide insert the clip into the connector body and press in without canting. Note clip groove alignment! clip 2mm 4. Abrade
17、 fiber to final dimension Abrade the fiber flush with the guide pin! Do not cut off the projecting fiber end (this could lead to crack formation) but abrade flush with the connector guide using abrasive paper (600 grain size). The connector guide must not be abraded during this process. Connector gu
18、ide Abrade fibre flush Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149 7 Optical fibre installation instructions II/O-Lightbus 5. Check fiber ends Visual inspection Simple visual inspection of the abraded fiber ends: If one cable end is presented to a light source, then
19、a clean, plane face without cracks must be observed at the other end. 6. Assemble connector body Clamp the Kevlar weave between clamping washer and cutting ring and insert the cable into the connector body. Follow on with the remaining rings and secure the connector with the screw fitting. 31mm Eise
20、rstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149 Optical fibre installation instructions 8 II/O-Lightbus Assembly instructions for IP65 fitted socket Z1022 Exploded view of socket parts Individual parts screw fittingsocket bodycentring collar guide pin clip 1. Prepare cable e
21、nds Do not kink light guide! (bending radius min. 30mm) Do not damage the fiber! (increased cable attenuation) Remove approx. 8 mm of the black fiber sheath. The fiber must not be damaged during this process. 2. Assemble screw fitting and guide pin Push screw fitting over the cable. Position the gui
22、de pin on the optical fiber up to the stop. The fiber must project from the connector guide by approx. 2 mm, so that any cracks present in the fiber end face are located outside the connector (these are subsequently removed by abrasion). To secure the connector guide insert the clip into the connect
23、or body and press in without canting. Note clip groove alignment! The fiber must initially project by approx. 2 mm! Clip 2mm 3. Abrade fiber to final dimension Do not cut off the projecting fiber end (this could lead to crack formation) but abrade flush with the connector guide using abrasive paper
24、(600 grain size). The connector guide must not be abraded during this process. Abrade the fiber flush with the guide pin! 4. Check fiber ends Visual inspection Simple visual inspection of the abraded fiber ends: If one cable end is presented to a light source, then a clean, plane face without cracks must be observed at the other end. 5. Assemble centering collar and socket body Position centering collar with the thick end on to the guide pin, insert cable into the socket body and secure with the screw fitting. 29mm