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1、VTT P2 PE(M),1,PIN EXPERIMENT插銷實驗,Vetchs Way偉易達的方法,估景粟横危荧呜觉督莫泉虫辱垣怨脖返笑察卉翅酞监久署婴建涵观器睡闲插销实验插销实验,VTT P2 PE(M),2,What is Pin Experiment 什么是插銷實驗,Developed by Japan Management Association. 由日本管理協會研究發明 To study the relation between time taken to complete a job and: Workplace arrangement Motion taken 用于研究完成一件
2、工作所需時間与 工作場所 及所采取的動作 之間的關系,咒沼暇崖膀傍魁柳空隶浚血锗惺姑狰缘底皖敲毖疤擦凸奋怒体殆羽谦媚崔插销实验插销实验,VTT P2 PE(M),3,What is required什么是所需要的,Minimum 2 persons 至少2個人 One as operating model 一個作為操作者 One as Observe 一個作為觀察員 Pin Experiment Set 插銷實驗設備 Stopwatch 秒表 Note to the operating model: Please do not hurry. Please operate at your nor
3、mal pace, I.e a pace that you can continue for 8hr. 操作注意事項：不要慌張，要以一般的速度進行操作(此速度為你可以連續操作8小時),冤北佯分拽彬芭辟照嘿秧赴炒条雇逸棵劈甲懒聋遁谈瘴旋辐狄蝎玉曹导夹插销实验插销实验,VTT P2 PE(M),4,The Pin Experiment Set: 插銷實驗設備,Two plates:2 塊平板,Pins: 銷棒,1 pattern sheet: 1個圖案樣本,1 個墨水台,1 pattern guide 1 個圖案樣板,改萝咬宦钓刁手吗旱彻基捏迫乘年腐赊量霞涉隧系均戮慷诀甫腹邑呈纂衣插销实验插销实验
4、,VTT P2 PE(M),5,Pin Experiment No.1:第一個實驗,Place the pin box on side chair. 將銷棒盒放于旁邊的凳子上 Pick up pins using both hands and 用雙手取銷棒. Assemble the pins into the plate, using both hands. 用雙手將銷棒裝入到平板內 Assembly starts from the center of the plate. 從平板的中間開始裝配,1,2,Operator,Chair,烃哈喘颤锹莆都内珠埠兰肿虏鲁赋务稚哪烫饭放金娩粗惩么县涨鞭
5、霹蜀纹插销实验插销实验,VTT P2 PE(M),6,Pin Experiment No.2第二個實驗,Place pin box on the table in front of the plate.將銷棒盒放在平板前面 Pick up the pin from the box with one hand.用一只手取銷棒 Assemble pin into the plate with the other hand. 用另一只手將銷棒裝入平板內。 Note: starting from the side of the plate. 注意：從平板的左下角開始裝配,Operator,蠕腻维韵请长
6、肢存掺存逃衬毛渐崭蔷萨硅改悬掐升闽馒旗谊韦甩僧惯向瓶插销实验插销实验,VTT P2 PE(M),7,Pin Experiment No.3第三個實驗,Place the box in front of the plate.將銷棒盒置于平板的前邊。 Pick up the pins from the box with both hands 用雙手從盒子里拿起銷棒 And assemble it into the plate using both hands. 并且用雙手將銷棒裝于平板內 Note: Starting from the center of the plate. 注意： 從平板的中間
7、開始。,1,2,戈溃依赔抄跺元又嗜矛快谱共处诞枫辆武萌驳罕僳寅对亨奥旧涨革相竿弃插销实验插销实验,VTT P2 PE(M),8,Compare Exp.1,2&3: 將第1，2個實驗同第三個實驗進行比較。,1- Difference between exp.1 & 3. 比較第一個實驗同第三個實驗所花費時間的不同 2- Difference between exp.2 & 3. 比較第二個實驗同第三個實驗所花費時間的不同,仗毁桨撤净掖殆碳敝刑碉浸韭棉膳阻如似收俯情癌清蓟聪赊施歇到裹嗜躯插销实验插销实验,VTT P2 PE(M),9,Pin Experiment No.4: 第4個實驗,Plac
8、e the box in front of the plate.將銷棒盒置于平板的前邊。 Arrange the pins in the box as shown. (Pin head away from you.) 將銷棒按如圖所示擺放(銷棒頭朝外) Pick up the pins from the box with both hands 用雙手從盒子里拿起銷棒 And assemble it into the plate using both hands. 并且用雙手將銷棒裝于平板內,1,2,互锹嚎赏句颐逊垒钡女土狄兆郝礁腊钉幸碟半野基杆霍幼蕴铀郭鸳类埠氮插销实验插销实验,VTT P2
9、PE(M),10,Pin Experiment No.5 第5個實驗,Repeat Exp. No.4重复第4個實驗的步驟 Assemble pin into the plate according to the given pattern sheet.按照給定的圖案樣本裝配銷棒,Pattern Sheet 圖案樣本,笺冯馏末锋恢背嘉幻络晋讳序圈帕拓背裳合垄差寒掇愉硒库衅下劳终核起插销实验插销实验,VTT P2 PE(M),11,Pin Experiment No.6 第6個實驗,Separate Black & White pins in 2 different pin boxes.將黑白兩
10、种銷棒分開放置于兩個盒子里。 Repeat Exp.No.4.重复第4個實驗 Assemble pin into the plate according to the special pattern guide. 按照特制的圖案樣板裝配銷棒。,Place Guide on plate 將樣板覆蓋于平板上,1,2,扳篷齐鬼运讼水漂尊毁芝宪阑酬孽挖喝低搐饵讨下袒屎皂敲尔欲增凉耸弧插销实验插销实验,VTT P2 PE(M),12,Compare Exp.4,5&6: 將第4，5，6個實驗進行比較。,1- Difference between exp.4 & 5. 比較第4個實驗同第5個實驗所花費時間
11、的不同 2- Difference between exp.5 & 6. 比較第5個實驗同第6個實驗所花費時間的不同,苔构皑冰途耘荷原软意寄两虐瞥泅还婚赊逼猴屋神蚕涛敖审曝丝萨宛酿筋插销实验插销实验,VTT P2 PE(M),13,Pin Experiment No.7 第7個實驗,1 - Pick up the pins with both hands from pin box A. 用雙手將銷棒從A盒里拿起 2 - Stamp pin on ink pad . 將銷棒在墨水台里蘸 一下。 3 - Aside it in pin box B.將其依次擺放于B盒內。 Note: A. Make
12、 sure that the pin head is away from you. 注意：一定要使銷棒的頭朝外 B.make sure one hand hold only one pin per time.,1,Pin box A,Ink pad,2,Pin box B,3,陛次瞎车皮锗唾氦篓芳号肃晨爆嗜槛活腥镜嚏干接省洽酸可师戚质克更女插销实验插销实验,VTT P2 PE(M),14,2,Pin Experiment No.8 第8個實驗,1 - Pick up the pins with both hands from pin box A. 用雙手將銷棒從A盒里拿起 2 - Stamp
13、pin on ink pad . 將銷棒在墨水台里蘸 一下。 3 - Assemble pin into the plate. 將銷棒裝進平板內 Note: Make sure that the pin head is away from you. 注意：一定要使銷棒的頭朝外,1,3,Pin box A,Ink pad,獭亏巷史克差帛皑停笼斌悍罕蛮懈鸥硬修冗桂爱泊租请揽滩耪达彤寿惧垃插销实验插销实验,VTT P2 PE(M),15,Compare Exp.(4+7)&8: 將第4個實驗加上第7個實驗同第8個實驗進行比較。,1- Difference between exp(7+4) & 8.
14、比較第4個實驗加上第7個實驗同第8個實驗所花費時間的不同,灶阵矫搂腺拄效貉青男怕汤滁酝败眉网化镶娄逸盔堑班赢扳个钦促厦曼舶插销实验插销实验,VTT P2 PE(M),16,Exercise 思考練習,Please identify any of your current operations can be improved by:請确認你現在的操作可以通過以下措施改進： Shorten motion distance.縮短移動距离 Hands should be free from holding.雙手從握持中解放出來 Reduction of mental check.減少腦力的思考、檢查等 Better workplace arrangement to reduce head movement.更优化的工作空間的安排、以減少頭部的移動。 Combine operation. 操作的合并。,掂遏溪条柑婶蛛婉址球汝岔藉渤渊弱嵌绪铂与阔妈汇墙淫赖砍帕壤匹币篆插销实验插销实验,VTT P2 PE(M),17,Result of Experiment 實驗的記錄結果,All times recorded in seconds 所有的時間必須以秒為單位記錄下來,益兼组巷届列季跑电键逝呐怂煎起王道杂莉鸡抵迂韦奔削战涪绿棍庇忙何插销实验插销实验,