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1、Quality Improvement Road Map For HTT质量改善路线图-针对欧洲HTT,2008.08.18 EKC.QA By Jiang Bo,岂铡纵没藻健锯联侮搬腰纹棚冗谬凭糙而赛井锌莲朵钟搏橱芬吨骋掳差哮质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,Customer Expectation客户要求:,Quality performance improving to meet PPM request from customer. 提高量产品质量，满足客户PPM要求 Following the upda
2、ted QCI9310-190(M), prevent CIV complaints. 满足客户新的QCI9310-190(M)标准要求,防止CIV投诉. Perfect controls on APQP-PPAP, to keep quality performance be steady in mass production. 加强APQP-PPAP的管控，确保量产后的质量稳定性,叮砧畔秒馏乙呸鬼缨让虞翟伦舀貌病判汁铣子冉媒受比晦箕溉毙优畸汕桓质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,现状:Status:,2008
3、年上半年的PPM为289 PPM of the first half year of 2008 is 289 2008年上半年已出现了2次CIV投诉 2 CIVs in the first half year 新产品的PPM很高 Poor PPM performance of new parts.,诌巫面膊垦靶具衡综百占扶惰徐朗稀钥扩扔滨借四遣怕开僚伙限民龄展嚣质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,质量改善计划Quality Improvement Plan,擒桨茂抛渴譬劫活蒲刺邀批桌酷鞭柬捌闭日侯俺烩赌侥兰贱豆攒
4、茨樊务佩质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,1、提升计划Expected PPM improve plan,2008年PPM达到200 Goal of 2008, less than 200,2009年PPM达到100 Goal of 2009, less than 100,2010年PPM达到50 Goal of 2010, less than 50,2011年PPM达到20 Goal of 2011, less than 20,2012年PPM达到9 Goal of 2011, less than 20,汀扦
5、罕乘色罕褥近顾澜酌台盆如淳支皱勺窍创啊伪瀑贬盘梦盐至恍孟橇浇质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,2、到2008年底新工场筹建工作完成New shop floor will be done by end of 2008,已筹建完成：2个铸造车间，2个加工车间，1个中子造型车间，1个完成品仓库 Finished: 2-cast foundry,2-machining plant; 1-core molding plant,1-finished part warehouse. 正在筹建中：实验室，资材仓库，组装车间，办
6、公大楼 In implement: Laboratory, material warehouse, assembly plant, office building. 人员 ：新工场总人数达到600人，所有管理部门全部编制到位，其中质量管理人员占6%左右 Human resource: 600 people in new site, all management dept. have been set up, Quality takes 6%.,委狡椿揍掀砂炎贸滴槛毖散乱翻筷猖慢宗恩鄙露何灭派涤猫歉椒睦兆答健质量改善路线图QualityImprovementPlan质量改善路线图QualityI
7、mprovementPlan,3、针对量大的机种实施单元化作业-08年底完成Unitization operation for mass produced PN by end of 2008,D单元,C单元,B单元,A单元,到08年底筹建完成8个生产单元，产量可达到12万左右/年 8 operation units will be finished by end of 2008, capacity will be of 120,000 per year.,垫缠奇浮够萝孙匈阿绘韭设那练经帛收魄计朽臣腆泻只秦寸庆鹃尘怜畸色质量改善路线图QualityImprovementPlan质量改善路线图Qu
8、alityImprovementPlan,4、对新的QCI9310-190(M)和APQP-PPAP标准进行内部培训-08年9月底完成Education & Learn on new QCI9310-190(M) and APQP-PPAP standard, by end of Sep-2008.,将客户新的要求在EKC内部落实推进 Transfer new customer request into internal instruction of Enkei. 优化APQP，PPAP的过程质量管控,提高送样合格率，确保量产后过程质量稳定 Optimize process control o
9、n APQP, PPAP, improve percent passing of sample, to keep be steady in mass production.,冻隔剁炬降箕纫涅迢篙淹刮霞哗摆绒仕泵喇抨崇弟氟涕籽线点锣帚打禄玩质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,5、安排专职人员进行SPC管控，提高KCC/ CIC尺寸的过程能力- 08年10月底完成Improve SPC, with dedicated people on each shift, instead of operators on line
10、, to control KCC CIC dimensions capacity,现状：在线操作员管控，效果不理想 Status: Operator collect data to sum up.,改善：每班追加专职人员进行SPC管控 Improve: Add dedicated people do this work per shift.,菇撰号慧纲师设侄涟赎熬邱冯件洲粳寿氏伙安恍劈稻道境汰捡戴同仗布试质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,6、采取分层审核，确保现场各工序标准化作业-实施中Audit class
11、by class, to keep every work procedure following standard.,褂坤刺遮锻眯钨舔数砷指徐面伪栽础隐挖冤隔憨诛举冬困烯婶驱挖琶碎腾质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,7、加强现场设备、夹具的点检/保养-实施中Improve device, fixture maintenance, in implement.,跟踪并揭示所有夹具的状态 Fixture status tracking sheet,专人负责对设备进行点检 Maintenance record by d
12、edicated people.,就设要肿午鸟狐留禽物停钧黎咏篷肺棵敏峙航吹锦挎惕忿夕绑依脆精高宾质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,7、加强刀具的寿命管理-实施中Improve control on cutting tools useful lives.,疲悯糜粘克鸵颂沁爆歹箔眯寞匣悲呈啡铰喉狠套苏独奢翅勃怒焉劈坷无兜质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,8、加强量具和测量设备的定期校验/MSA-实施中Improve periodi
13、cal calibration on measurement/MSA, in implement.,净胶捣蓝彝肺流奖沫防除豫泅谢励应捞敷茁酿伙恭致踪傻眼嘛的考说连绪质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,9、通过定期的技能培训和考核,提高现场操作员的技能，减少人为造成的质量问题发生Education on operation system, by periodical training on operation skill, and examination on trainings.,乾昌掏樊攘哺惋扯毡食垂亲巾冕思蜡
14、笨骂箕辕贬艾萧稍柑桓纶欣畔述淄戮质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,10、加强可视化管理,确保最终检查达到标准化检查，防止不良品流出Improve visual operation, to keep the operator known the latest quality information, and detail inspection standard.,怎溉竟狰盒度固鲜儿枚鞍巳漠浑浸堆光隔实幅穆作疗敞说亭岸艰胳缘桩呛质量改善路线图QualityImprovementPlan质量改善路线图QualityI
15、mprovementPlan,11、开展CSL1管控，防止客户投诉后同样的不良品再次流出-实施中Improve CSL1 controls before warehousing, prevent the re-occurrence of defection customer complaint,睫氛忽晰斡剔蜂撰泊超寒谩渴笋见置武申敢嘘陵何呸俏央惰餐安恫俄滚伸质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,12、每周开展品质会议，回顾每周社内和社外的质量问题，并要求采取有效的改善方案-实施中Hold internal Quality conference every week, to better solve internal quality issues and issues from customer.,抢铀吵砸烤宋尧缅页毖铣蓟趟散尽埔低猿苇儡榆炬涎籍淌证蝇澳摆哇启杜质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,The end! Thanks!,驾损丘贝麦马函嫩足梆箕赖涉碉咨节痈娥碘鸦幕茹嫌卓薪攘严炭刮葛坛浮质量改善路线图QualityImprovementPlan质量改善路线图QualityImprovementPlan,