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1、Safety affecting the proper operation and use of the vehicle, without informing the driver soon enough by means of a witness or an indicator. The identification of these characteristics on documents (drawings, part lists, control plans, etc.) must be indicated by the symbol,5,SAFETY DEVICES :AIR BAG
2、 FUNCTION,Function: - no ejection of parts, pieces of parts or particles, - no damage to elements.,Commonly associated characteristics: -Fastening: torque, amount and amount of screws - riveting: number of rivets, - selection of raw materials, - dimensioning, - skin/plasctic weakening characteristic
3、s - air bag strap strength.,NC Air Bag shot,OK Air Bag shot,6,SAFETY DEVICES :AIR BAG FUNCTION SEAT,Function: - no ejection of parts, pieces of parts or particles, - no damage to elements.,Commonly associated characteristics: - selection of raw materials, - dimensioning, - skin/plasctic weakening ch
4、aracteristics - air bag strap strength.,NOK Air Bag shot,OK Air Bag shot,9,Overview Worldwide Automotive Regulations,Interior Fitting ECE 21 CEE 78/632 FMVSS 201 - ADR 21 CEE 74/60,Child restraints Systems ECE 44-77/541/CEEFMVSS 213,Child restraints Systems anchorage ECE 14-76/115/CEEFMVSS210-ADR 34
5、,Side Crash ECE 95 FMVSS 214 CEE 96/27 ADR 72/00 TS 11-4-1-14 media: EUNCAP-USNCAP-AUSNCAP-JP-NHTSA,Front crash FMVSS 208 CMVSS 208 ECE94 - CEE 96/79 - ADR 69/00 - ADR 73/00 - TS 11-4-1-13 Essai media: EUNCAP-USNCAP-AUSNCAP-JP-NHTSA,Flammability FMVSS 302 CEE 95/28 ISO 3795,Head restraints ECE17-ECE
6、25 FMVSS 202 78/932/CEE ADR22,Strenght of Seats and their anchorages ( including luggage test) ECE17 74/408/CEE FMVSS 207 ADR3,Safety belts & restraint systems ECE16 77/451/CEE FMVSS 209 ADR24,Safety belts anchorage ECE14 76/115/CEE FMVSS 210 ADR5,Electromagnetic compatibility ECE10 72/245/CEE,10,Sa
7、fety and Regulation characteristics : Identification ( Drawing),11,What is behind these regulations ?,12,REGLEMENTATIONS ECE - ESSAIS DYNAMIQUES -,Sources : A. LAPORTE R&D/I,ECE R 95Lateral Collision,ECE R 94Frontal Collision into a 40% barrier,ECE R 44Restraining devices for child occopants,ECE R25
8、Headrests,ECE R 21Interior Fittings,ECE R 17Seats and their Headrests,ECE R 16Seat Belts & Restraints,ECE R 14Seat Belt Anchorage,ECE R 10Electromagnetic Compatibility,13,No Conformities that we could Create,Process Non-Conformity The process of assembly (or realization) is not respected Product Non
9、-Conformity The characteristics of the product are not respected Test conditions Non-Conformity The test procedures are not respected Non-Conformity due to a design weakness The limits of our products are not well known (Generics) The failure process of our products are not well known,14,Examples,Pr
10、ocess Non-Conformity The process of assembly (or realization) is not respected AMS: Description: Backrest angle reach 46 instead of 30 customer target during a high speed rear crash Root cause: bad positioning of the welding line in the oblong hole,15,Examples,Product Non-Conformity The characterist
11、ics of the product are not respected and not clearly defined AMS: Description: Breaking of the locking hook of the A7 rear backrest during a luggage impact Root cause: Non-Conformity of hook heat treatment,16,Examples,Test conditions Non-Conformity The test procedures are not respected AMS: Descript
12、ion: Submarining of the dummy during a front crash Root cause: The B-Pillar was not completely fixed on the sled,17,Examples,Non-Conformity due to a design weakness The limits of our products are not well known The failure process of our products are not well known Development issue: Description: No
13、 respect of the backrest deflection during a high speed rear crash Root cause: Peeling of the recliner,18,Even though these tests are performed regularly, we must ensure that we master S/R characteristics in production,What could happen if,19,How can we put these under control?,20,Final customer nee
14、ds Customer needs Past problems Key Dimensions Key Functions Suppliers,Job instructions Daily check sheets Poka yoke checks SPC,Respect of Control Plan,OK 1st piece,Poka Yoke,key characteristics P-FMEA Drawing,Control Plan,Good Parts,Bad Parts,Action Rules,?,QRQC,21,Mandatory Rules,22,Mandatory Rule
15、s,23,Mandatory Rules,24,Mandatory Rules,25,Mandatory Rules,26,Mandatory Rules,27,Mandatory Rules,28,Mandatory Rules,29,How can quality tools help ? Workshop,30,Symboles S & R to be used depending on characteristic,Safety and Regulation Workstation,S/R Worksation requirements : -Only trained operator
16、, Level U validated by Quality responsible. -No changes on process/tooling without proper validation of product -Only conforming part can go to next workstation ( watch capability, Poka Yok,),31,Safety and Regulation characteristics : Under control ( Control Plan),32,S/R red alert must be systematically followed by S/R special audit !,33,Safety and Regulation characteristics follow up ( FAU-S-DSG-3530),Every step has its importance !,Thank You !,34,