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1、设备验收流程及设备检验规格书以下为设备验收流程 , 仅供参考 :1.0 Machine qualification activities description设备验收执行过程描述Afterreceivingmachines, itwillspend 1week to verifymachine functionand reliability before send it to user. Below describes in details how to verify machine step by step until machine delivery to site according
2、to the flowchart.收到设备后，需要1 周时间验证设备的功能和可靠性。以下定义设备检验步骤。Qualification Flowchart检查验收流程图 :1.1 Verification Preparation检验准备It is required to prepare the following items before starting verifying machine: 检验前需准备以下事项1) Machine 设备2) Machine drawings 设备图纸3)Machine verification specification & checklist设备检查规格和
3、清单4)Machine labeling and machine control number设备标识及客户资产编号5) DUT样品6)Test Station if required测试站7)Measurement if required检查工具或设备1.2General Information Completed设备信息的填写Atthis beginning, Pls. fillin thegeneral information of machine, suchas machine number, description, revision, control number, serialn
4、umber, equipment ID number, verified by, verify date and so on. Below is for referenced: 开始请填写设备信息如编号 , 描述 , 版本等等 , 以下可供参考1.2Documents Verifying文件检查This sectionis to check ifthe machine willbe verifiedby using correctrelative documents, software, test station, DUT etc; So it need tocomplete the foll
5、owing items, see below for reference:这里主要检查和确认是否用最新且正确的图纸 , 规格 , 软件 , 测试位 , 样品等来检验设备 , 请参考如下 :1.2Mechanical/Pneumatic Verifying机械和气动部分的检查This section is mainly to verify mechanical and/or pneumatic portion ofmachines. If result for each itemis accepted, concession or rejected, Pls. complete the comm
6、ent/resultcolumn with “OK”,“UAI” or“NG” and signed the name in checked bycolumn.If it is UAI or NG, it is better to add some comments on thecolumn and also annotate the comment on machine labeling for tracking.If itisgood, just complete with“OK” and no need to annotate on machinelabeling. Below item
7、s are step by step:这里主要是机械和气动部分的检查 . 对每个检查项 , 结果主要有三种 : 接受 , 让步接受 , 拒绝 . 如果是让步接受或拒绝 , 请在结果栏里填上“ UAI”或“ NG”，也可加些备注，同时必须备注在设备标识上以便跟进 . 如果是接受 , 请在结果栏里填上“ OK”即可 . 下面是检查的具体项目：1) Verify raw materials for manufacturing parts are correct at documented type, Common &ESD Material检查机械加工件的原材料是否正确 ( 非 ESD材料 ) 检查
8、要求防静电的零件材料是否正确 (ESD 材料 )2) Verify surface treatment for manufacturing part is correct atdocumented type and no any scratch/damage/broken on surface and no any sharp edge or burrs.检查机械加工件表面 ( 颜色 , 处理工艺是否正确 ,外观有否擦伤痕迹 / 锐边 / 尖角等 )3) Verify all parts are manufactured according to correct drawing,especia
9、lly critical dimension must be verified in spec and enclosed when delivery.确保机械零件按图加工，要求提供符合要求的关键尺寸表4) Verify manufacturing parts are assembled in proper fashion and no missing检查机械加工部件的装配是否正确及完整 , 有没有装反 , 装错或遗漏5) Verifyallfasteningparts(screw,washer, nut,bolt,spacer,are assembled correctly and no mi
10、ssing and securely at documentedtorque检查紧固件 ( 螺丝螺母卡簧等 ) 是否安装正确 , 完整及可靠circlip)6) Verifycriticalcomponents(cylinder,bearings,linear,etc)isassembledcorrectly & cant be alternative unless specified.检查关键标准件 ( 气缸 ,轴承轴套 , 导轨等 ) 是否安装正确 ,不可替代除非特别指示7) Verify all pneumatic parts are no pressure leak, adjusted
11、 in correct position, proper function and at documented pressure value, speed, and travel smoothly without sticking or binding检查气动元件在指定气压下是否漏气 , 安装正确 , 工作正常 , 动作顺畅 , 速度异常等现象 , 并备注实际气压值 .8) Use DUT to verify all guide parts are fit for alignment用样品检查定位件的对位是否准确9) Verify all rubber parts hardness, colo
12、ur and check if it fittings/align with DUT and mark hardness value.检查硅胶件的硬度 , 颜色及与样品的配合是否过紧过松或偏位 . 并备注硬度值10) All moving parts are verified unobstructed throughout their entirecourse of travel检查所有移动零部件是否移动顺畅11) Verify fittingly/smoothly operation of loading and unloading of DUT检查设备放置样品及取出样品是否顺畅 , 便利
13、, 无干涉无阻碍等12) Verify machine will be secure and safety during operating检查设备在使用过程中是否可靠 , 安全 , 不可有夹伤或损伤操作人员的危险和隐患1.2Electrical Verifying电子部分的检查This section is mainly to verify electrical portion of machines. Theguideline is the same as above. Below items are step by step:这里主要是电子部分的检查 .要求同上 .下面是检查的具体项目：
14、1) VerifyWIREis properlysecured,layoutis reasonable,strainrelievedwith correct length and measure connection by manual elect measuring检查连线的长度 ,是否在设备使用中有干涉,布线是否合理 ,人工检测连线正确性2)Verify PCBA is populated correctly and check I/O value manually according to schematic/diagram检查电路板是否按图和 BOM加工 , 电子零件是否贴装正确 ,
15、人工检测输入输出电压电流是否正常2) Verify NEEDLE and PCB beds against drawing and connection well in specified compression of needles检查探针连线是否按图正确连接，和 PCB的针位是否通电4)Verify CABLES are function by manual electrical measuring and/or when connected with testing equipment, and also verify length of cable, verify value & so
16、ldering of resistors, capacitors, diodes when they are solderwith shrink tubes and with connectors.人工检查或连接到设备上以确认电缆的连接是否连通 , 电缆的长度是否正确 , 电缆和零件焊接时是否有短接虚焊 , 是否有热塑管保护5) Verify that ALL CONNECTIONis proper contacted per schematic or wiring diagram before power on最终通电前，检查所有连接是否按电路图正确连接6) Verify Critical
17、Component cant be alternated unless specify关键电子件不可替代除非特别指示7) Verify function of LED通电检查 LED指示灯的功能是否正常8) Verify function of SENSORS and if assembled correct检查感应器功能及安装位置是否正确9) Verify BATTERY CONNECTOR/CONTACT is assembled correctly and measure electrical battery pin by manual electrical measure检查电源连接器
18、 / 连接件是否安装正确 , 人工检查是否通电10) Verify SYSTEM CONNECTOR is assembled correctly and function when connected with station检查系统连接器是否安装正确 , 是否与测试位连接正常11) Verify ANTENNA is assembled correctly and function检查天线是否安装正确 ,功能是否正常12) Verify MICROPHONE is assembled correctly & function检查麦克风是否安装正确 , 功能正常13) Verify SPEA
19、KERis assembled correctly and its function by using signal generator equipment检查扬声器是否安装正确,用信号发生器检查其功能是否正常14) Verify RF CONNECTOR is assembled correctly and its function when engage and compression检查高频连接器是否安装正确,在接合及压缩时其功能是否正常15) Verify RF INTERFACE BOXES shielding function检查屏蔽箱的功能16) Verify EARCOUPLE
20、Ris assembled correctly and in correct position atdocumented specified检查耳机藕合器是否安装准确,位置是否正确 ,功能是否正常7.2Function and GR&R Verifying设备功能和可靠性检查This section is mainly to verify function and GR&R of machines. The guideline is the same as above. Below items are step by step:这里主要是设备功能和可靠性的检查.要求同上 .下面是检查的具体项目
21、：1) Verify base machine function with test software用测试程序检查通用设备部分是否功能正常2) Verify application machine function with DUT& test software用样品和程序检查应用设备的功能3) Verify final machine (including base machine, application machine, DUT, Test software) have been functionally tested and pass tests用样品和程序检查整个设备的功能是否通过
22、测试4) Run GR&R test and verify all results are passed (Dev=0.2,3DUT, 3Operators, 10times/DUT, Total 90times)检查设备的重复性和可靠性 (3 个操作员分别用 3 个样品进行测试 , 每样测 10 次 , 共 90 次, 偏离不可大于 0.2)7.3Buy Off and Signature设备最终验收和签名This step describesbuying offand sign of machine ifitis verified.qualification result should b
23、e: Pass, UAI, Rejected and Scrapped. Theresult will be identified on machine labeling for each machine. When amachines is verifiedpass, itis requiredto sign a finally and documented and delivery with machines. Below is reference:这里规定如何最终验收设备， 每个设备检查的结果由设备检查规格书来判定。 每个设备附带一份该设备检查规格书并备案。 送交设备时，一份最终签署的设
24、备检查规格书和设备一同送出。1.8 Delivery to Site设备验收后交送Once machines are buy-off and documented, they will be delivered with labeling & one specification to site dedicated by customer and/or requestor.当设备验收合格并备案后， 设备随同标识和签署的规格书一起送往客户指定的地方。8.0 ECN and Upgrade 工程变更和升级If machine is required ECNor any upgrade, the la
25、beling and specification will be updated accordingly after machine modified or upgrade based on ECN/Upgrade annotation on machine labeling. All labels still need enclosed for tracking or record.如果设备需要变更或升级， 标识和签署的规格书应相应的升级。 但所有的标识将保留以被追溯。9.0 Machine Scrapped设备废弃处理If machine is obsolete and/or scrapped before delivery to site, themachine with labeling& signed specificationwillbe put away and scrappedtogether.如果设备需要报废，设备和相应的标识以及签署的规格书将一起废弃。10.0 Record 记录All quality records mentioned in this work instruction will be reserved for three years.本指引所提及的质量记录保存三年。