大口径塑料管道生产设备项目可行报告.doc

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1、journey on March 18th ,2007 to find out about the present-day Olympic Games. He is now interviewing Li Yan, a volunteer for the 2008 Olympics Games.P: My name is Pausanias. I lived in what you call “ Ancient Greece” and I used to write about the Olympic Games a long time ago. Ive come to your time t

2、o find out about the present-day Olympic Games because I know that in 2004 they were held in my homeland. May I ask you some questions about themodern Olympics?L: Good heavens! Have reallycome from so long ago? But of course you can ask any questions you like. What would you like to know?P: How ofte

3、n do you hold your Games?L: Every four years. There are two main sets of Gamesthe Winter and the Summer Olympics, and both are held every four years on a regular basis. The Winter Olympics are usually held two years before the Summer Games. Only athletes who have reached the agreed standard for thei

4、r event will be admitted as competitors. They may come from anywhere in the world.P: Winter Games? How can the runners enjoy competing in winter? And what about the horses?L: Oh no! There are no running races or horse riding events. Instead there are competitions like skiing and ice skating which ne

5、ed snow and ice. Thats why theyre called the Winter Olympics. Its in the Summer Olympics that you have the running races, together with swimming, sailing and all the team sports.P: I see. Earlier you said that athletes are invited from all over the world. Do you mean the Greek world? Our Greek citie

6、s used to compete against each other just for the honour of winning. No other countries could join in, nor could slaves or women!L: Nowadays any country can take part if their athletes are good enough. There are over 250 sports and each one has its own standard. Women are not only allowed, but play

7、a very important role in gymnastics, athletics, team sports and P: Please wait a minute! All those events, all those countries and even women taking part! Where are all the athletes housed?L: For each Olympics, a special village is built for them to live in, a main reception building, several stadiu

8、ms for competitions, and a gymnasium as well.P: Thats sounds very expansive. Does anyone want to host the Olympic Games?L: As a matter of fact,every country wants the opportunity. Its a great responsibility but also a great honour to be chosen. Theres as much competitions among countries to host the

9、 Olympics as to win Olympic medals. The 2008 Olympics will be held in Beijing.P: Oh yes! You must be very proud. L: Certainly. And after that the 2012 Olympics will be held in London. They have already started planning for it. A new village for the athletes and all the stadiums will be built to the

10、east of London. New medals will be designed of course and P: Did you say medals? So even the olive wreath has been replaced! Oh dear! Do you compete for prize money too?L: No, we dont. Its still all about being able to run faster, jumper higher and throw further. Thats the motto of the Olympics, you

11、 know“ Swifter, Higher and Stronger.”P: Well, thats a good news. How interesting! Thank you so much for your time.The story of AtlantaAtlanta was a Greek princess. She was very beautiful and could run faster than any man in Greece. But she was not allowed to run and win glory for herself in the Olym

12、pic Games. She was so angry that she said to her farther that she would not marry anyone who could not run faster than her. Her father said that she must marry, so Atlanta made a bargain with him. She said to him, “ These are my rules. When a man says he wants to marry me, I will run against him. If

13、 he cannot run as fast as me, he will be killed. No one will be pardoned.”Many kings and princes wanted to marry Atlanta, but when they heard of her rules they knew it was hopeless. So many of them sadly went home, but others stayed to run the race. There was a man called Hippomenes who was amazed w

14、hen he heard of Atlantas rules, “ Why are these men so foolish?” hethought. “ Why will they let themselves be killed because they cannot run as fast as this princess?” However, when he saw Atlanta come out of her house to run, Hippomenes changed his mind. “ I will marry Atlantaor die !“ he said.The

15、race started and although the man ran very fast, Atlanta ran faster. As Hippomenes watched he thought, “ How can I run as fast as Atlanta?” He went to ask the Greek Goddess of Love for help. She promised to help him and gave him three golden apples. She said, “ Throw an apple in front of Atlanta whe

16、n she is running past. When she stops to pick it up, you will be able to run past her and win.” Hippomenes took the apples and went to the King. He said, “ I want to marry Atlanta.” The King was sad to see another man die, but Hippomenes said, “ I will marry her or die!” So the race began.Three insp

17、iring stories about the Olympic Games1. The kind NorwegianThere is a cross-country skiing race which is part of the Winter Olympics. In 2006 a Canadian skier, Sara Renner, was taking part in the cross-country final when her left pole broke. This was a serious problem as she needed the pole to help h

18、er travel quickly through the deep snow. Immediately Bjornar Hakensmoen , the coach of the Norwegian team, gave her another pole. So Renner was able to get a silver medal. Hakensmoen said that he had only behaved as any good sportsman should, but Sara said that Hakensmoen had shown everybody the tru

19、e meaning of sport.2. The Special Olympic athleteFor athlete Eric Williams gold medals are nice, but good sportsmanship is more important. Eric has a low mental ability but this does not stop him from taking apart in the Olympics. In 2005 Eric competed in running races and the long jump. He said, “

20、Ive been competing in the Special Olympics ever since I was at high school. Its really a good experience. You get to meet different athletes and volunteers and make all kinds of friends. “ John Corbett, an organizer of the Special Olympics said, “ He always does his best and has a wonderful time in

21、the progress. He truly appreciates all the people around him who are trying to help, and he makes that appreciation known. “ Lets hope Eric wins more medals in the next Special Olympics!3. The stubborn AfricanIn 1968 a Kenyan athlete Kip Keino competed in the 1500 metres running race. At that time h

22、e was very ill and in great pain. Although he had reached the standard for the final of the race he decided at first not to take part. However, just before the race was going to start he changed his mind. He ran from his room and arrived at the race track a few minutes before the race was about to b

23、egin. Surprisingly, he won the race, finishing well ahead of everyone else and showing what true courage and perseverance can achieve. It was no wonder that Kip Keino became the only Kenyan sportsman ever to appear on the cover of the world famous sports magazine Sports illustrated.Unit 3WHO AM I?Ov

24、er time I have changed quite a lot.I began as a calculating machine in France in 1642.Although I was young I could simplify difficult sums.I developed very slowly and it took nearly two hundred years before I was built as an analytical machine by Charles Baggage.After I was programmed by an operator

25、 who used cards with holes,I could “thing”logically and produce an answer quicker than any person.At that time it was considered a technological revolution and the start of my “artifical intelligence”.In 1936 my real father,Alan Turing,wrote a book about how I could be made to work as a “universal m

26、achine”to solve any difficult mathematical problem.From then on,I grew rapidly both in size and in brainpower.By the 1940s I hd grownas large as a room , and I wonderes if I would grow大口径塑料管道生产设备项目可行性报告一、项目概况随着我国经济的高速发展,基本建设中管道工程的投资愈来愈大。现在,每年各类管道的投资约占全国基建总投资额的三分之一,是国家基本建设的重要组成部分,也是城市和工业生产的命脉。目前,国内采用

27、的管材种类很多,主要有:普通铸铁管(IP)、钢管(SP)、预应力钢筋混凝土管(PCCP)、球墨铸铁管(DIP)、玻璃钢管(FRP、FGP或GRP)、钢筒混凝土管(DIP)、硬聚氯乙烯管(UP-VC)等。这些年来我国化学工业快速发展,新兴化学建材具有很多优异性能,国家积极扶持,使得我国的管材品种大为增加,主要增加的是化学建材管,如:硬聚氯乙烯管(UP-VC)和聚乙烯管(PE)。所有这些管材在使用过程中都有一定的局限性,存在着技术缺陷和经济性能问题,受到相应使用条件的限制。随着科技的发展,新型管材的生产技术不断涌现,经过市场调查,结合到目前为止所掌握的国内不同管道生产和应用的数据分析,用世界先进技

28、术生产的高品质化学管材“德国克拉大口径塑料管道”因其优越的物理和化学特性得到了快速的认识和推广。基于此,我们现在对其生产设备在国内的生产进行可行性论证。针对大口径塑料管道生产设备项目的投资,我公司进行了有关立项的可行性研究。这项研究主要侧重于以下五个方面:其一是塑料管道的技术性能、结构与应用范围、生产工艺;其二是原料来源及供应;其三是市场预测与发展前景;其四是建设规模和建设地点的选择的分析讨论;其五为国民经济效益分析。克拉公司的高密度聚乙烯大口径塑料管分为两大类:1)非承压的塑料加强管道,简称PKS管,2)塑料压力管道,简称KPPS管。PKS管道是采用高密度聚乙烯(HDPE)或聚丙烯(PP)生

29、产,在管道外缠绕加强条较厚的加强骨架管制成的。这种管道由于使用了加强的骨架管,在节约原料60的同时,也增强了管道的径向强度和环向刚度。既使管径较大,也能承担土壤的压力及交通荷载。KPPS管道是采用高密度聚乙烯HDPE为主要原料和适当比例的加强纤维,借助往复缠绕方式制成的可以承受内压10公斤(或更高)的管道。由于材料中混合了加强纤维,使管道的抗拉强度大大提高,管道的环刚度也得到极大改善,管道的制造成本大大降低。这种管道的材料成本比钢管和以直接挤塑方式生产的塑料管便宜,有很大的市场潜力。因为PKS和KPPS管道都是以HDPE为原料制成,所以,管道具有化学稳定性好(耐腐蚀)、水力摩阻小、韧性佳、弹性

30、好、重量轻、施工方便、施工接头快等一系列优点。本研究项目拟从德国克拉公司引进最新研制的具有世界先进水平的大口径塑料管道生产线设备。该生产线是以HDPE为主要原料,采用热缠绕成型工艺制成并带有电熔焊接承插口的高密度聚乙烯大口径塑料管道PKS管道和KPPS管道。带有电熔焊承插口的大口径塑料管道生产线是德国克拉公司的专有技术,克拉公司也是世界上唯一的可以提供直径可达4米的大口径塑料压力管道生产技术的制造商。克拉塑料管道以其显著的特点、先进的制造、自动焊接工艺以及简单方便的施工技术等优势,近三十年来,引起世界许多国家的重视。美国、日本、英国、土耳其等国家已经引进该技术的生产线,其主要产品广泛应用于市政

31、工程、输水工程、输煤输气、农田灌溉工程,促进了这些国家的基础设施建设和经济发展。德国克拉公司最新的压力管技术已经引入土耳其,2005年3月将承接世界第一条大口径塑料压力管工程。以下情况是世界各国采用塑料管道生产技术和引进其生产设备的情况:美国:自1997年起至今陆续购置了六套生产线及全套直径300mm至3500mm的模具。生产出的塑料管道已用于城市输水工程和排污工程。如:洛杉矶北部的里罗供水工程及排水工程。2004年将引入新的PKS管道生产设备。英国:早在1978年就购置了德国克拉公司的大口径聚乙烯缠绕管生产线,主要生产储罐。20年来,生产了大量直径为3500mm的储罐,存放化学物品及化工原料

32、。在英国南部大量使用此类储管。加拿大:于1975年开始使用该生产线,生产直径1500mm至2000mm的聚乙烯加强管,多用于排水工程等。意大利:1982年购入第一套生产线;1987年又购入第二套生产线以及全套直径300mm至3500mm的模具;并于1999年购置第三套生产线,以满足国内输水和市政工程的需要。伊朗:1993年购置了第一套生产线,主要生产直径1200mm的聚乙烯管道,用于南部阿尔巴斯、库色斯坦500公里的农田灌溉工程。政府计划用20年时间将伊朗国内大小供水和排水管道(约10000公里)全部更换为塑料管道。2003年引入克拉公司PKS生产线,生产排污管道。马来西亚:盛产棕油,可以食用

33、,大量出口。购置了二手塑料管道生产线,大量生产储油罐,用于储存棕油。澳大利亚:1978年购置第一条生产线,为墨尔本市市政工程供应管道;1992年又购进第二条生产线,产品主要用于农田灌溉工程。两套设备均配备全套模具。印度:1993年购买一套带全套模具的塑料管道生产线,生产的产品主要用于孟买市的市政工程。荷兰:与德国接邻,未引进塑料管道生产线,但每年从德国购买塑料管道。如Vauray市的排污工程就采用直径为1200mm的塑料管道,该工程已于1997年完工。德国:已有7条生产线,所生产的大口径塑料管道主要用于城市公路排水和破损水泥管道的更新。挪威:1990年购置第一条生产线,生产的塑料管道用于北部城

34、市的市政工程;并于1999年购置第二条生产线。日本:1995年神户、大阪地震,不仅使建筑物倒塌,也使原来的水泥管道及铸铁管道严重破裂,使灾民饮水中断,地下煤气管道破裂,煤气泄漏,造成火灾等次生灾害。日本政府已经在东京、神户各建立一套生产线,并决定用塑料管道更换所有原来的排水管道。2004年签署合同,计划自2005年开始,每年引入2条生产线,总计10条PKS生产线。阿根廷:在北部于智利接壤的边界处,兴建储水枢纽,供水工程主干道400公里长,需要直径3500mm的塑料管道,于1999年购买德国克拉公司七条生产线。土耳其:已经购置德国克拉公司三条塑料管道生产线,兴建30公里的过海输水工程,改造重点城

35、市的全部排水系统。2004年3月,土耳其引入克拉公司最新技术,生产制造大口径塑料压力管道。2005年3月起,世界第一个大口经塑料压力管道开始施工。智利:将兴建输送煤粉管道工程,管径为3000mm,购置塑料管道生产线。科威特:2002年起陆续引入克拉公司2条生产线,生产排污管道。克罗地亚:引进克拉公司的一条生产线,改造城市的污水系统。我国于1998年由石家庄宝石电子集团公司和美国运通国际有限公司共同投资引进两条德国克拉公司的KR500型大口径塑料管道加强管生产线。其产品主要用于市政工程和化学储罐。产品已获河北省优质建材金奖并被建设部列为2000年优先推广使用的新型建材。另外,山东兖州长龙管材公司

36、、辽宁大连东高新型管材公司也相继各引进了德国克拉公司的2条大口径塑料管道生产线。在我国,克拉塑料管道已开始普及应用。石家庄北新街改造工程中,雨水、排水管道全部采用大口径塑料管道塑管,其中两条管径1200mm,长度为850m,两条管径1500mm大口径塑料管,长度为800m,铺设效果良好,地面平整。山东采用管径300mm作为下水道管,山西采用管径1000mm大口径塑料管道塑管作为引水管。克拉塑料管也在进入北京市场,北京大兴县的改造工程引入石家庄宝石克拉公司的2500mm的PKS管道。哈尔滨的松花江边的排污管道使用的是大连东高公司生产的2200mm的PKS管道。二、塑料管道的技术性能大口径PKS管

37、是以缠绕方式制造的,在塑料管道制造过程中,熔化的高密度聚乙烯以带状和起加强作用的PP管重迭在一起,被螺旋地卷绕在一个已加热的圆柱型不锈钢芯体上,从而形成具有高度稳定和均匀光滑的内管壁。大口径塑料压力管KPPS管的制造过程和PKS管道类似,不同的只是没有加强作用的骨架管。大口径PKS管和KPPS管的主要性能如下:1、绿色环保节能:首先,塑料管道生产制造过程对环境无污染。也就是说,没有废气、废水和废料产生。而制造混凝土管道所需水泥材料的生产过程,严重污染环境,成为环保部门重点治理对象。其次,废旧塑料管道可以回收再利用。将其燃烧时,只有二氧化碳和水气形成,无其它有害气体。并且散发相当于燃油的热能,其

38、燃烧值为40000kj/kg,所以,这些塑料废料又可作为能源加以利用。2、抗腐蚀性强:PKS管和KPPS管的原料是HDPE或PP,具有稳定的化学性能。几乎对所有稀释酸、碱、酒精、油和汽油以及城市污水,具有抗腐蚀能力。管道内可以输送腐蚀性物质,也可以使管道埋设在环境恶劣的场地,如高碱、污水及其它具有腐蚀性的环境。其化学稳定性如表1所示,该表同时也表示管道允许处于的化学环境。 表1 化学性质浓度温度化学性质浓度温度20602060盐酸纯铬酸35%氢氧化钙10%硫酸50%40%60%氢氧化钠50%70%氢氧化铜10%95%醋酸银50硝酸25%碳酸钠50%氢氧化氨70%过氧化氢30%95%90%磷酸2

39、5%氯水50%海水70%四氯化碳95%甲醇氢氯酸60%汽油纯牛乳硼酸啤酒注:稳定 基本稳定3、低糙率管壁:PKS管和KPPS管道内壁非常光滑,粗糙率很小,使管内液体或气体流动时阻力损失小,保障输送介质的流畅,提高了流量;另外,由于塑料材料的特点具有很强的抗附着性,管内不易结垢,沉积物无法附着,随管内液体或气体流动排走。这一特点,使管道不仅安全使用不会堵塞,而且可以输送更大的介质流量。4、很高耐磨性:当输送矿砂泥浆或含沙量高的河水时,PKS管和KPPS管道的抗磨损能力是钢管的4倍。5、安全无毒性:塑料材料是惰性非极性物质,PKS管和KPPS管道加工制造时,不添加任何重金属盐安定剂,经国家高分子产

40、品质量检测中心鉴定,塑料管材无毒性,即使当废管回收完全燃烧时,也只有CO2和水气形成,不会释出任何毒素,适用于清洁供水管道。6、可靠密封性:PKS管和KPPS管道接头采用自动加热熔焊技术,100%密封,接口泄漏率为零。由于使用密封的接头,即隔绝了管道内有毒介质对外界的污染,也使管道外部的污水不能进入管道内部。使用克拉公司生产设备制造的塑料管道,其接口借助克拉的专利技术,可以方便快速的连接(12米/小时/2个人),绝对密封无泄露。这一点是其它类型的管道很难实现的。7、良好柔韧性:由于HDPE具有良好的柔韧性,其断裂伸长率高达350%,加之管件接头采用对接熔焊法,使其连成整体,整个管线具有较大的柔

41、韧性,比较适合软基础或无承载力基础的地方,可以随地形起伏铺设,减少弯头,大量节约工时,适应管道基础的不均匀沉降及变形,即使发生高强度地震,塑料管道也不会断裂,仍能正常输送介质,不会使地震次生灾害扩展。而钢管、铸铁管或混凝土管道由于刚度过大,承受不了管基的不均匀变形,地震时的破裂实属难免。8、宽温度范围:由HDPE材料所制成的PKS管和KPPS管和管件,其软化温度为+121,脆化点温度为-100,其使用范围确定在70,大大拓宽了施工安装的时间,适合于高温或寒冷地区 ,几乎覆盖了我国东南西北各地区。9、便利施工安装:PKS管和KPPS管的密度为930kg/m3 ,混凝土密度为2400kg/m3,钢

42、材密度7850 kg/m3。可以看出,塑料管材密度仅为钢的1/8,是混凝土的1/2.58。而PKS管采用肋形加强管,重量仅为普通实壁塑料管道重量的60%左右,因此相对更轻。使用德国克拉公司最新技术生产的塑料压力管道(KPPS管道)采用了复合塑料,重量和成本大大降低。其材料成本仅为普通塑料压力管道的1/2,是钢管的3/5。 直径DN1000mm、承压6公斤的KPPS管道重量为80kg/m,DN3000mm/6公斤内压的KPPS管道重量为765 kg/m。和水泥管道和钢管相比,不仅大大节省了原料,降低了管道造价,而且易于运输和现场安装,可以缩短工期,大幅度节省施工费用。10、破损管道维护:利用克拉

43、塑料管道自身轻的特点,还可将PKS管道用于修复已经破裂或严重破损的混凝土管道,操作时仅需将PKS管道(外径略小于破裂的混凝土管内径)分段自动焊接后,整体拉进混凝土管内即可。已破损的混凝土管不必拆除,从而节省了大量人工挖掘路面的时间和费用,降低维修保养成本。11、使用寿命很长:德国标准规定,在正常使用情况下,PE塑料管道的使用寿命50-100年。塑料管道可以在露天使用,在各种恶劣气候条件下,管道各种变形很小,其影响可以忽略不计。12、工程总体造价低:对于大口径管道而言,考虑到运输和安装节省的费用,PKS管和KPPS管道工程的综合造价比钢管低30%左右;比混凝土管道低5%-15%(参见本文附件);

44、另外,由于塑料管道的内部糙率低,和水泥管道同样直径的塑料管道可以输送更大的介质流量(约高15%),所以克拉塑料管道的综合造价和水泥管持平或略低于水泥管。三、塑料管道的结构与应用范围(一)、塑料管道的结构:借助卷绕方法的制造过程可以生产具有不同几何结构管壁和不同直径加强管的PKS管道,由此可对各种应用场合提供优化的技术和经济方案。由于管壁结构的多选性以及由此形成的高环刚度,使克拉PKS塑料管道非常适合于高负载的排水系统和检查井,也同样适用于大管径的情况。管道带有外绕的骨架管,这种骨架管除了增加环刚度以外,还提供了在管床中的附加固定作用,能有效地阻止管体的纵向移动。管道和管道配件是可以带电熔焊接头

45、和楔形尾部的。生产检查井的工厂可以按照用户的愿望在与管道连接之前用预装配方法事先制好。克拉PKS塑料管道系统是按照最通用的ATV(德国排污技术协会)原则,针对每个负载情况具体设计。管壁的厚度可以一毫米的细微分层制造,这样人们可以在各种应用场合均能得到重量优化的塑料管道。克拉PKS塑料管道系统中包括排水管道和各类管道成型件,比如可用于与水泥管壁相接的连接件和直径可至十米的蓄水池。排水管道的尺寸是直径300mm到4000mm,所制造的塑料管道标准长度是6米。作为对小尺寸管道的补充,在德国克拉公司也生产了尺寸为直径150mm至直径350mm(以50mm分层)的带有浅色内壁和接头的塑料管道。PKS管道

46、系统的部件在此是专为在排水方面使用设计的,它是以高密度聚乙烯树脂(HDPE)为原料,以聚丙烯(PP)波纹管辅助支撑管,采用热缠绕成型工艺成高密度聚乙烯大口径加强管,这种类型的管道和探井有很高的环刚度。克拉KPPS管道是实壁管结构,采用交叉缠绕方式制成,生产过程和PKS管道类似。KPPS系统也包括所有的配件和复杂构件,是完整的系统。所有工程需要的弯头、三通等配件都在车间预制,在现场借助自动电热熔焊技术快速安装。和水泥构件、钢制构件的连接技术也是成熟的。(二)、PKS和KPPS塑料管道系统的特性显而易见的优点就是给施工者和经营者提供了如下所述的市场新意:1、一体化的电熔焊接头:对于一个管道系统来说

47、,最重要的要求是绝对和持久的密封性,而PKS和KPPS塑料管道借助于加热熔焊的方法完全满足了这个要求。就如同它多年来在供压力水和气的领域中流行的那样,这种技术是如此简单,以致于施工单位的技术员在简短的指导后自己即可自行使用。通过读取在条形码中和尺寸有关的焊接参数即可实现一个均匀良好安全牢靠的焊接过程。克拉公司的生产设备可以制造直径为300mm至直径4000mm、带有一体化电焊接头的管道和管道配件,用一个电热熔焊仪即可实现管道连接,构成一个绝对密封的塑料管道系统。2、更换废旧管道克拉PKS塑料管道可通过换衬里方法修复和更换破损的水泥管道,即在一个现有的排水管中拉进一段预先连接好的PKS管道。克拉PKS塑料管道既适合于新铺设也适合于现存排水管道的维修。自管道直径800mm以上,都可以一节接一节的引入大口径的旧管道中,然后在里面焊接。对于较小的管道,只需在要整修的管道外连接起来,然后在穿入要整修的管道中。用内衬PKS管修复旧管道的方法是近几年开发的一种具有管道修复快、性能可靠、不开挖管沟、管道流通面积损失小、现场易于施工等特点的新技

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