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1、焊接实用词汇（welding applied vocabulary）激光切割 laser cutting(LC); laser beam cutting电子束切割 electron beam cutting喷气激光切割 gas jet laser cutting碳弧切割 carbon arc cutting水下切割 underwater cutting喷水式水下电弧切割 water jet method underwater arc cutting氧矛切割 oxygen lancing; oxygen lance cutting溶剂氧切割 powder lancing手工气割 manual o
2、xygen cutting自动气割 automatic oxygen cutting 仿形切割 shape cutting数控切割 NC (numerical-control) cutting快速切割 high-speed cutting垂直切割 square cut 叠板切割 stack cutting坡口切割 beveling; bevel cutting碳弧气割 carbon arc air gouging火焰气刨 flame gouging火焰表面清理 scarfing氧熔剂表面修整powder washing预热火焰preheat flame预热氧preheat oxygen切割氧c
3、utting oxygen/ cutting stream切割速度cutting speed切割线lone of cut/ cut line切割面face of cut/ cut face切口kerf切口上缘cutting shoulder切口宽度kerf width后拖量drag切割面平面度evenness of cutting surface/ planeness of cutting surface割纹深度depth of cutting veins/ stria depth切割面质量quality of cut face上缘熔化度shoulder meltability/ meltin
4、g degree of shoulder切口角kerf angle缺口notch挂渣adhering slag结瘤dross割炬cutting torch/ cutting blowpipe/ oxygen-fuel gas cutting torch割枪cutting gun割嘴cutting nozzle/ cutting tip快速割嘴divergent nozzle/ high-speed nozzle表面割炬gouging blowpipe水下割炬under-water cutting blowpipe水下割条electrode for under-water cutting粉剂罐p
5、owder dispenser数控切割机NC cutting machine门式切割机flame planer光电跟踪切割机photo-electric tracing cutting火焰切管机pipe flame cutting machine磁轮式气割机gas cutting machine with magnetic wheels焊接结构welded structure/ welded construction焊件weldment焊接部件weld assembly组装件built-up member接头设计joint design焊接应力welding stress焊接瞬时应力trans
6、ient welding stress焊接残余应力welding residual stress热应力thermal stress收缩应力contraction stress局部应力local stress拘束应力constraint stress固有应力inherent stress固有应变区inherent strain zone残余应力测定residual stress analysis逐层切割法Sachs methodX射线衍射法X-ray stress analysis小孔释放法Mathar method固有应变法inherent strain method消除应力stress re
7、lieving局部消除应力local stress relieving应力重分布stress redistribution退火消除应力stress relieving by annealing温差拉伸消除应力low temperature stress relieving机械拉伸消除应力mechanical stress relieving应力松弛stress relaxation焊接变形welding deformation焊接残余变形welding residual deformation局部变形local deformation角变形angular distortion自由变形free
8、deformation收缩变形contraction deformation错边变形mismatching deformation挠曲变形deflection deformation波浪变形wave-like deformation火焰矫正flame straightening反变形backward deformation焊接力学welding mechanics断裂力学fracture mechanics弹塑性断裂变形elasto-plastic fracture mechanics线弹性断裂力学linear elastic fracture mechanics延性断裂ductile fra
9、cture脆性断裂brittle fracture应力腐蚀开裂stress corrosion cracking热应变脆化hot straining embrittlement临界裂纹尺寸critical crack size裂纹扩展速率crack propagation rate裂纹张开位移（COD）crack opening displacement拘束度restraint intensity拘束系数restraint coefficient应变速率strain rate断裂韧度fracture toughness应力强度因子stress intensity factor临界应力强度因子c
10、ritical stress intensity factors应力腐蚀临界应力强度因子critical stress intensity factor of stress corrosion crackingJ积分J-integration罗伯逊止裂试验Robertson crack arrest testESSO试验ESSO test双重拉伸试验doucle tension test韦尔斯宽板拉伸试验Wells wide plate test帕瑞斯公式Paris formula断裂分析图fracture analysis diagram焊接车间welding shop焊接工作间weldin
11、g booth焊接工位welding post/ welding station焊接环境welding surroundings焊工welder电焊工manual arc welder气焊工gas welder焊接检验员weld inspector焊工培训welders training焊工模拟训练器trainer of synthetic weld焊工考试welder qualification test焊工合格证welder qualification/ welder qualified certification钢板预处理steel plate pretreatment喷沙sand bl
12、ast喷丸shot blast矫正straighten开坡口bevelling (of the edge)/ chanfering装配assembly/ fitting安装erect刚性固定rigid fixing装配焊接顺序sequence of fitting and welding焊接工艺评定welding procedure qualification焊接工艺规程welding procedure specification焊接工艺试验welding procedure test 焊接工艺卡welding procedure card工序operational sequence焊接材料
13、消耗定额welding consumables quota焊接工时定额welder-hour quota清渣slag removal 清根back gouging/ back chipping锤击peening返修次数number of rewelding焊接工作台welding bench装焊平台welding platen电磁平台electromagnetic platen焊接翻转机welding tilter焊接回转台floor turnable positioner焊接变位机positioner焊接滚轮架turning rolls焊接操作机manpulator焊工升降台welders
14、lifting platform焊接夹具welding jig/ fixture磁力夹紧器magnetic jig螺旋推撑器screw operated tensioning unit焊丝盘绕机welding wire coiler焊条压涂机welding electrode extrusion press红外线加热器infra-red heater干燥箱dryer焊条保温筒thermostat for electrode流量计flow meterCO2预热器CO2 heaterCO2干燥器CO2 desiccator焊接电缆welding cable电缆夹头welding connector
15、地线earth lead地线夹头earth clamp焊接参数记录仪welding parameter recorder焊缝检测规weld gauge喷嘴通针tip cleaner测温笔tempil stick敲渣锤chipping hammer焊接衬垫backing/ welding backing保留垫板fusible backing/ permanent backing临时垫板temporary backing焊剂垫flux backing惰性气体衬垫inert-gas backing引弧板run-on tab/ end tab/ starting weld tab引出板run-off
16、tab/ end tab定位板strong-back加强勒stiffener嵌条insert套环ferrule面罩helmet滤光镜片filter glass/ welding glass防护镜片cover glass/ plain glass气焊眼镜welding goggles焊接机器人welding robot点焊机器人spot welding robot弧焊机器人arc welding robot切割机器人cutting robot焊接机器人生产线robot line for welding焊接机器人工作站welding robot station机器人运动自由degree of fr
17、ee for robot机器人工作空间robot working space轨迹重复精度path repeatability点位重复精度PTP repeatability焊接专家系统welding expert system焊接机器人示数welding robot play back焊接图象识别pattern recognition for welding焊接图象处理welding image processing计算机辅助焊接工艺设计computer-aided welding process programming (CAWPP)计算机辅助焊接结构设计computer-aided desi
18、gn for welding structure焊接烟尘weld fume焊接发尘量total amount of fumes焊接烟尘浓度weld fume concentration焊接烟尘容限浓度threshold limit values of weld fume (TLV)焊接发尘速率weld fume emission rate焊接有害气体welding toxic gases/ weld harmful gases标定卫生空气需要量nominal hygienic air requirement焊工尘肺pheumocomsis of welder焊工锰中毒chronic occup
19、ational manganese poisoning of welder焊工氟中毒fluorosis of welder焊工金属烟热metal fume fever of welder电光性眼炎eye-flash (arc eye)电光性皮炎electro-photo dermatitis电弧紫外线灼伤ultraviolet ray burn防电击装置voltage reducing device除尘装置dust collection device焊工手套welding gloves护脚welding spats防护鞋shielding shoes焊接欠缺welding imperfecti
20、on焊接缺陷weld defect气孔blowhole/ gas pore针尖状气孔pinhole密集气孔porosity条虫状气孔wormhole裂纹crack表面裂纹surface crack咬边undercut焊瘤overlap凹坑pit烧穿burn through塌陷excessive penetration未焊透incomplete penetration/ lack of penetration未熔合lack of fusion/ incomplete fusion未焊满incompletely filled weld根部凹陷root concavity电弧擦伤arc scratc
21、h夹渣slag inclusion夹杂物inclusion夹钨tungsten inclusion白点fish eye/ flake错边misalignment/ dislocation试件test piece试样test specimen无损检验nondestructive test破坏检验destructive test外观检查visual examination超声波探伤ultrasonic inspection直射法超声波探伤straight beam method斜射法超声波探伤angle beam method液浸法超声波探伤immersion method射线探伤radiogra
22、phic inspection/ radiographyX射线探伤X-ray radiographic inspection射线探伤gamma-ray inspectionX射线工业电视探伤X-ray industrial television inspection磁粉探伤magnetic particle inspection电磁探伤electromagnetic inspection/ eddy current test探伤灵敏度flaw detection sensitivity渗透探伤penetration inspection荧光探伤flurescent penetrant insp
23、ection着色探伤dye penetrant inspection密封性检验leak test气密性检验air tight test枕形气密检验pillow test耐压检验pressure test水压检验hydraulic test气压检验pneumatic test液晶检验liquid crystal test声发射检测acoustic emission testing面弯试验face bend testing背弯试验root bend test侧弯试验side bend test横弯试验horizontal bend test纵弯试验axial bend test压扁试验squeez
24、ing test二熔接fusion welding压接pressure welding焊接过程welding process焊接技术welding technique焊接工艺welding technology/procedure焊接操作welding operation焊接顺序welding sequence焊接方向direction of welding焊接位置welding position熔敷顺序build-up sequencedeposition sequence焊缝倾角weld slope/inclination of weld axis焊缝转角weld rotation/ang
25、le of rotation平焊位置flat position of welding横焊位置horizontal position of welding立焊位置vertical position of welding仰焊位置overhead position of welding平焊downhand welding/flat position welding横焊horizontal position welding立焊vertical position welding仰焊overhead position welding 全位置焊all position welding：熔焊时，焊件接逢所处空
26、间位置包括平焊、横焊、仰焊等位置所进行的焊接。如水平固定管所进行的环缝焊接向下立焊vertical down welding/downward welding in the vertical position向上立焊vertical up welding/upward welding in the vertical position倾斜焊inclined position welding上坡焊upward welding in the inclined position下坡焊downward welding in the inclined position对接焊butt welding角焊fi
27、llet welding搭接焊lap welding船形焊fillet welding in the downhand position/fillet welding in the flat position平角焊horizontal fillet welding立角焊fillet welding in the vertical position仰角焊fillet welding in the overhead position坡口焊groove weldingI形坡口对接焊square butt welding喇叭形坡口焊 flare groove welding卷边焊flanged edg
28、e welding纵缝焊接welding of longitudinal seam横缝焊接welding of transverse seam环缝焊接girth welding/ circumferential螺旋缝焊接welding of spiral seam/welding of helical seam环缝对接焊butt welding of circumferential seam定位焊tack welding单面焊welding by one side双面焊welding by both sides单道焊single pass welding/single run welding多
29、道焊multi-pass welding单层焊single layer welding多层焊multi-layer welding分段多层焊block sequence/ block welding分层多道焊multi-layer and multi-pass welding连续焊continuous welding断续焊intermittent welding打底焊backing weld封底焊back sealing weld盖面焊cosmetic welding深熔焊deep penetration welding摆动焊welding with weaving/weave bead we
30、lding前倾焊 foreward welding (英国)/ forehand welding (美国)后倾焊 backward welding(英国)/ backhand welding(美国)分段退焊backstep welding跳焊skip welding对称焊balanced welding/ balanced welding sequence左焊法leftward welding forehand welding右焊法rightward welding/backhand welding挑弧焊whipping method自动焊automatic welding手工焊manual
31、welding/hand welding车间焊接shop welding工地焊接site welding(英国)/ field welding (美国)拘束焊接restraint welding堆焊surfacing/building up/overlaying隔离层堆焊buttering端部周边焊boxing/end return返修焊rewelding补焊repair welding塞焊plug welding槽焊slot welding衬垫焊welding with backing焊剂垫焊welding with flux backing窄间隙焊narrow-gap welding强制成
32、形焊enclosed welding脉冲电弧焊pulsed are welding电弧点焊arc spot welding螺柱焊stud welding热风焊hot gas welding高能焊high grade energy welding固态焊接solid-state welding单面焊双面成形one-side welding with back formation焊接条件welding condition焊接工艺参数welding parameter极性polarity正接electrode negative/straight polarity反接electrode positive
33、/reversed polarity运条方式manipulation of electrode焊接电流welding current焊接电流增加时间welding current upslope time焊接电流衰减时间welding current downslope time电流密度current density短路电流short circuit current脉冲电流pulse level/pulse current level脉冲电流幅值pulse current amplitude基值电流background level脉冲频率pulse frequency脉冲焊接电流占空比duty
34、 cycle of pulse duration电弧电压arc voltage再引弧电压reignition voltage焊接速度welding speed行走速度rate of travel/travel speed送丝速度wire feed rate线能量heat input/energy input热输入heat input预热preheat后热postheat焊后热处理posweld heat treatment/postheat treatment预热温度preheat temperature层间温度interpass temperature焊接终了温度finishing temp
35、erature后热温度postheating temperature焊丝伸出长度wire extension弧长arc length熔化速度melting rate熔化时间melting time熔化系数melting coefficient熔敷速度rate of deposition/deposition rate熔敷系数deposition coefficient熔敷效率deposition efficiency损失系数loss coefficient飞spatter飞溅率spatter loss coefficient融合比fusion ratio稀释dilution稀释率rate of
36、 dilution合金过度系数transfer efficiency/recovery (of an element)坡口groove坡口面groove face坡口面角度angle of bevel (英国)/ bevel angle (美国)坡口角度included angle(英国)/groove angle(美国)坡口高度groove depth钝边root face钝边高度thickness of root face/width of root face根部间隙root gap(英国)/root opening (美国)根部半径root radius/groove radius根部锐
37、边root edge卷边高度height of flange卷边半径radius of flange单面坡口single groove双面坡口double groove坡口形式groove typeI形坡口square grooveV形坡口single V grooveY形坡口single V groove with root face双Y形坡口double Vgroove with root face带钝边U形坡口single U groove带钝边双U形坡口double U grooveVY形坡口single compound angle groove带钝边J形坡口single J gro
38、ove带钝边双J形坡口double J groove单边V形坡口single bevel groove双V形坡口double V groove不对称双V形坡口 asymmetric double V groove双单边V形坡口 double bevel groove/K groove带垫板V形坡口 V groove with backing/ single V groove with backing三 焊接工艺规程(WPS) WELDING PROCEDURE SPECIFICATION 规程编号WPS No. 日期DATE 公司名称Company Name 依据的PQR编号Supportin
39、g PQR No.签字人 BY (QA DIRECTOR) 生效日期Date 焊接方法 Welding Process MAG 自动化等级Type(s)Semi-Auto (Automatic,Manual,Machine,Semi-Auto.) 接头JOINTS 接头型式Joint Design 衬垫Backing (有/Yes) (无/NO) 垫块Retainers(有/Yes) (无/NO) (Refer to both backing and retainers.) 衬垫材料(型号) Backing Material(Type) Base metal 金属Metal; 不熔化金属Non
40、-fusing Metal; 非金属Non-metallic; 其它Other Sketches,production drawings,weld symbols or written description should show the general arrangement of The parts to be welded. Where applicable,the root spacing and the details of weld groove may be specified. 母材 BASE METALS 类别号PNo. 组号Group No. 1 与类别号to PNo.
41、组号Group No. 1 相焊， 或or 钢号/等级为Specification Type and Grade St52-3 与钢号/等级为to Specification Type and Grade St52-3 相焊， 或or 化学成分/力学性能为Chem.Analysis and Mech. Prop. 与化学成分和力学性能为 to Chem.Analysis and Mech. Prop. 相焊 厚度范围Thickness Range: 母材Base Metal: 坡口焊Groove 324mm 角焊Fillet not limited 管径范围Pipe Dia. Range: 坡
42、口焊Groove Not Limitted 角焊Fillet not limited 其它Other 填充金属 FILLER METALS SFA No. Special AWS No.(Class) ANSI/AWS A5.18 ER70S-6 FNo. None A-No. NA 填充金属尺寸 Size of Filler Metals 1.2mm 熔敷焊缝金属厚度范围 对接焊缝 Deposited Weld Met.Thickness Range: Groove max 24mm 角焊缝Fillet not limited 焊丝一焊剂Electrode-Flux (Class) 焊剂商标
43、Flux Trade Name 熔化性嵌条Consumable insert 其 他 Other 焊接位置 POSITIONS 焊接位置sition (s) of groove 焊接方向Weld.Progression: 向上UP 向下Down 角焊缝位置 Position(s) of Fillet 预热 PREHEAT 最小预热温度 Preheat Temp. Min. 5 最大层间温度 Inter pass Temp. Max. 300 预热保持方式 Preheat Maintenance (Continuous or special heating where applicable sh
44、all be recorded) 焊后热处理 POST-WELD HEAT TREATMENT 温度范围 Temperature Range 时间范围 Time Range 气体 GAS 百分组成 Percent Composition 气体Gas(es) 混合剂(Mixture) 流量Flow Rate 保护气 Shielding 二氧化碳+ 氩气 18/82 15-25L/min 尾部保护气Trailing 背面保护气Backing 电特性 ELECTRICAL CHARACTERISTICS 交流或直流 Current AC or DC DC 极性 Polarity EP 电流(范围)
45、Amps(Range) 电压(范围) Volts(Range) 钨极尺寸和类型(纯钨极或2%钍钨极等) Tungsten Electrode Size and Type(Pure.Tungsten.2% thoriated.etc.) 金属过渡方式(射流或短路等) Mode of Metal Transfer for GMAW (Spray arc, short circuiting arc, etc.) 送丝速度范围 Electrode Wire Feed Speed Range NA 施焊技术 TECHNIQUE 无摆动焊或有摆动焊 String or Weave Bead String
46、喷孔或喷嘴尺寸 Orifice or Gas Cup Size 打底及中间焊道的清理方法(刷理或打磨等) Initial and Inter pass Cleaning(Brushing.Grinding.etc.) Grinding 磨 背部清根方法 Method of Back Gouging Carbon arc gouging 、 Grinding 碳弧气刨、磨 摆动方法 Oscillation 导电咀-工件距离 Contact Tube To Work Distance 多道焊或单道焊(每侧) Multiple or Single Pass (per side) Multiple 多道焊 多丝焊或单丝焊 Multiple or Single Electrodes 焊接速度(范围) Travel Speed(Range) See