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1、51-1 GROUP 51 EXTERIOR CONTENTS FRONT BUMPER ASSEMBLY . . . . .51-2 SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-2 FRONT BUMPER ASSEMBLY. . . . . . . . . . 51-3 REMOVAL AND INSTALLATION . . . . . . . . 51-3 DISASSEMBLY AND ASSEMBLY . . . . . . . 51-5 REAR BUMPER ASSEMBLY . . . . . .51-6
2、 REMOVAL AND INSTALLATION . . . . . . . . 51-6 DISASSEMBLY AND ASSEMBLY . . . . . . . 51-7 ROOF RAIL . . . . . . . . . . . . . . . . . . . .51-9 REMOVAL AND INSTALLATION . . . . . . . . 51-9 MOLDINGS . . . . . . . . . . . . . . . . . . . .51-9 SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 5
3、1-9 MOLDINGS. . . . . . . . . . . . . . . . . . . . . . . . . 51-10 REMOVAL AND INSTALLATION . . . . . . . . 51-10 GARNISHES . . . . . . . . . . . . . . . . . . .51-15 REMOVAL AND INSTALLATION . . . . . . . . 51-15 MUD GUARD . . . . . . . . . . . . . . . . . . .51-17 REMOVAL AND INSTALLATION . . . .
4、 . . . . 51-17 REAR DEFLECTOR. . . . . . . . . . . . . .51-17 SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-17 REAR DEFLECTOR . . . . . . . . . . . . . . . . . . 51-18 REMOVAL AND INSTALLATION . . . . . . . . 51-18 SIDE STEP . . . . . . . . . . . . . . . . . . . . .51-19 REMOVAL AND INST
5、ALLATION . . . . . . . . 51-19 SIDE STEP DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 51-21 WINDSHIELD WIPER AND WASHER51-22 GENERAL DESCRIPTION . . . . . . . . . . . . . 51-22 WINDSHIELD WIPER AND WASHER DIAGNOSIS. . . . . . . . . . . . . . . . . . . . . . . . . 51-22
6、WINDSHIELD WIPER AND WASHER . . . . 51-23 REMOVAL AND INSTALLATION . . . . . . . . 51-23 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-24 REAR WIPER AND WASHER . . . . . .51-28 GENERAL DESCRIPTION . . . . . . . . . . . . . 51-28 REAR WIPER AND WASHER DIAGNOSIS 51-28 REAR WIPER AND WAS
7、HER . . . . . . . . . . 51-29 REMOVAL AND INSTALLATION . . . . . . . . 51-29 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-30 MARK . . . . . . . . . . . . . . . . . . . . . . . . .51-32 REMOVAL AND INSTALLATION . . . . . . . . 51-32 OUTSIDE MIRROR. . . . . . . . . . . . . . .51-34 REM
8、OVAL AND INSTALLATION . . . . . . . . 51-34 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-37 SPECIFICATIONS . . . . . . . . . . . . . . .51-38 FASTENER TIGHTENING SPECIFICATIONS51-38 SERVICE SPECIFICATIONS . . . . . . . . . . . 51-38 ADHESIVES . . . . . . . . . . . . . . . . . . . . .
9、 . . . 51-39 FRONT BUMPER ASSEMBLY TSB Revision EXTERIOR 51-2 FRONT BUMPER ASSEMBLY SPECIAL TOOL M1511000600058 TOOLTOOL NUMBER AND NAMESUPERSESSIONAPPLICATION MB990784 MB990784 Ornament removerGeneral service toolRemoval of clip FRONT BUMPER ASSEMBLY TSB Revision EXTERIOR 51-3 FRONT BUMPER ASSEMBLY
10、 REMOVAL AND INSTALLATION M1511001400574 AC203563 B B A A C C 6 3 2 1 4 4 5 1 2 CLIP SECTION A ASECTION B B 2 CLIP SECTION C C CLIP 6 AB 5 REMOVAL STEPS 1.RADIATOR COVER 2.RADIATOR GRILL 3.SKID PLATE 4.SPLASH SHIELD MOUNTING CLIP 5.FRONT BUMPER LOWER STAY FOG LIGHT CONNECTOR CONNECTION 6.FRONT BUMPE
11、R FACE ASSEMBLY Required Special Tool: MB990784: Ornament Remover REMOVAL STEPS (Continued) FRONT BUMPER ASSEMBLY TSB Revision EXTERIOR 51-4 REMOVAL SERVICE POINT . RADIATOR GRILL REMOVAL AC309447 A A RADIATOR GRILL RADIATOR GRILL CLIP SECTION A A TAB : CLIP POSITION AB While pulling the radiator gr
12、ille gently towards you, push the tab of the clip in the direction of the arrow with a flat-tipped screw- driver to remove the radiator grille. FRONT BUMPER ASSEMBLY TSB Revision EXTERIOR 51-5 DISASSEMBLY AND ASSEMBLY M1511001600589 AC203564 SECTION A ASECTION B BSECTION C C AB CLIP CLIP 1 2 8 7 6 9
13、 4 5 3 9 9 1 1 CLIP 9 1 B A A C C B DISASSEMBLY STEPS 1.FRONT BUMPER REINFORCEMENT ASSEMBLY 2.FOG LIGHT 3.AIR BLOWER GARNISH 4.REFLEX REFLECTOR 5.REFLEX REFLECTOR BRACKET 6.LICENSE PLATE GARNISH 7.LICENSE PLATE GARNISH BRACKET 8.LICENSE PLATE BRACKET 9.FRONT BUMPER FACE Required Special Tool: MB9907
14、84: Ornament Remover DISASSEMBLY STEPS (Continued) REAR BUMPER ASSEMBLY TSB Revision EXTERIOR 51-6 DISASSEMBLY SERVICE POINT . FRONT BUMPER REINFORCEMENT REMOVAL AC309469AB MB990784 MB990784 1. Use special tool MB990784 to pull up the center pin in the clip. 2. Remove the clip. REAR BUMPER ASSEMBLY
15、REMOVAL AND INSTALLATION M1511001900494 Pre-removal and Post-installation Operation Mud Guard Removal and Installation (Refer to P.51-17). Rear Combination Light Removal and Installation (Refer to GROUP 54A, Rear Combination Light P.54A-86). AC203641 1 2 CLIP SECTION A A A A AB 1 REAR BUMPER ASSEMBL
16、Y REMOVAL STEPS 1.REAR BUMPER ASSEMBLY 2.REAR BUMPER REINFORCEMENT Required Special Tool: MB990784: Ornament Remover REAR BUMPER ASSEMBLY TSB Revision EXTERIOR 51-7 DISASSEMBLY AND ASSEMBLY M1511002100402 AC203642 N N N AC 1 2 3 4 5 4 ADHESIVE TAPE: DOUBLE-SIDED TAPE 8 mm ( 0.30 in ) WIDTH AND 1.2 m
17、m ( 0.05 in ) THICKNESS REAR BUMPER ASSEMBLY DISASSEMBLY STEPS A A REAR MUDGUARD REINFORCEMENT, REAR BUMPER SIDE RETAINER REMOVAL AC309448 REAR BUMPER ASSEMBLY RIVET DRILL AB Use a drill 4.5 mm (0.18 inch) to make a hole in the rivet to break it, and then remove the rivet. ASSEMBLY SERVICE POINT . A
18、 11 1, 4, 6, 7 SECTION A A SECTION B B CLIP CLIP B B B B B B B B A A A A AB A B A B A B A C11. ROOF DRIP MOLDING Required Special Tools: MB990449: Window Molding Remover MB990784: Ornament Remover . MOLDINGS TSB Revision EXTERIOR 51-11 ADHESIVE TAPE POSITION AC500704 FRONT WHEEL CUT MOLDING FRONT DO
19、OR MOLDING REAR DOOR MOLDING LOWER COVER AB D A A D C AA ADHESIVE TAPE: DOUBLE-SIDED TAPE A : 4.0 mm ( 0.16 in ) WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS B : 5.0 mm ( 0.20 in ) WIDTH AND 2.0 mm ( 0.08 in ) THICKNESS C : 10.0 mm ( 0.39 in ) WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS D : 24.0 mm ( 0.95 in )
20、 WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS E : 30.0 mm ( 1.18 in ) WIDTH AND 0.8 mm ( 0.03 in ) THICKNESS F : 35.0 mm ( 1.38 in ) WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS FRONT DOOR CORE (FRONT DOOR MOLDING SIDE) FRONT DOOR CORE (FRONT DOOR SIDE) BB F E A MOLDINGS TSB Revision EXTERIOR 51-12 REMOVAL SERV
21、ICE POINTS . FRONT DOOR MOLDING, FRONT WHEEL CUT MOLDING, REAR WHEEL CUT MOLDING AND REAR DOOR MOLDING REMOVAL AC000420 DOUBLE-SIDED TAPE PROTECTION TAPE AB 1. Attach protection tape all the way along the edges of the double-sided tape which is still adhering to the body. AC000421 DOUBLE-SIDED TAPE
22、AB 2. Use a resin spatula to scrape off the double-sided tape. 3. Peel off the protection tape. 4. Wipe the body surface and clean it with a rag moistened with isopropyl alcohol. . RIVET A AND RIVET B REMOVAL AC309448 REAR BUMPER ASSEMBLY RIVET DRILL AB Use a drill with a 4.0 mm (0.16 inch) bit for
23、rivet A, or a 6.5 mm (0.25 inch) bit for rivet B to make a hole in the rivet to break it, and then remove the rivets. . MOLDINGS TSB Revision EXTERIOR 51-13 ROOF DRIP MOLDING REMOVAL CAUTION If the molding becomes deformed, it should not be re- used. AC309473 MB990449 AB Use special tool MB990449 to
24、 pry out the molding. INSTALLATION SERVICE POINTS . ABC A A 2 1 2, 3, 4 SECTION D D SECTION A A SECTION B B SECTION C C CLIP CLIP CLIP CLIP 1 1 SIDE SILL GARNISH REMOVAL STEPS SIDE STEP (REFER TO P.51-19). FRONT MUD GUARD (REFER TO P.51-17). A A A A B 1 ADHESIVE TAPE: DOUBLE-SIDED TAPE A: 4 mm ( 0.1
25、6 in ) WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS B: 5 mm ( 0.20 in ) WIDTH AND 0.8 mm ( 0.03 in ) THICKNESS REMOVAL SERVICE POINT . SIDE SILL GARNISH, LICENSE PLATE GARNISH, BACK DOOR LEFT GARNISH, BACK DOOR GARNISH REMOVAL Remove by the same procedure as described in FRONT DOOR MOLDING, FRONT WHEEL CU
26、T MOLDING, REAR WHEEL CUT MOLDING AND REAR DOOR MOLDING REMOVAL (Refer to P.51-10). INSTALLATION SERVICE POINT . A FRONT MUD GUARD REMOVAL STEPS 1.FRONT MUD GUARD 2.FRONT MUD GUARD BRACKET REAR MUD GUARD REMOVAL STEPS 3.REAR MUD GUARD 4.REAR MUD GUARD PROTECTOR REAR DEFLECTOR SPECIAL TOOL M151100060
27、0865 TOOLTOOL NUMBER AND NAMESUPERSESSIONAPPLICATION MB990784 MB990784 Ornament removerGeneral service toolRemoval of rear deflector cover REAR DEFLECTOR TSB Revision EXTERIOR 51-18 REAR DEFLECTOR REMOVAL AND INSTALLATION M1511017500042 X1069CA X0397CA ACX00440 SECTION A A2 3 2 5.0 1.0 Nm 44 9 in-lb
28、 3 A A 2 1 TAB 5.0 1.0 Nm 44 9 in-lb 5.0 1.0 Nm 44 9 in-lb AB REMOVAL STEPS 1.RESIN PLUG 2.REAR DEFLECTOR COVER 3.REAR DEFLECTOR Required Special Tool: MB990784: Ornament Remover REMOVAL SERVICE POINT . REAR DEFLECTOR COVER REMOVAL AC409457 SLIT MB990784 REAR DEFLECTOR COVER AB 1. Insert the special
29、 tool MB990784 into the slit on the rear deflector cover. 2. Release the tab by prying it towards the front of the vehicle. SIDE STEP TSB Revision EXTERIOR 51-19 SIDE STEP REMOVAL AND INSTALLATION M1511011500129 AC309216 AX1070CA 3 1 SECTION A A TAB A A A A 1 2 3 1 11.0 2.0 Nm 98 17 in-lb N N N 38 2
30、 Nm 28 2 ft-lb 38 2 Nm 28 2 ft-lb AB REMOVAL STEPS A A REMOVAL STEPS SIDE STEP LIGHT ASSEMBLY CONNECTOR CONNECTION 1.SIDE STEP ASSEMBLY 2.SIDE STEP LIGHT BRACKET PROTECTOR 3.SIDE STEP LIGHT ASSEMBLY SIDE STEP TSB Revision EXTERIOR 51-20 REMOVAL SERVICE POINT . SIDE STEP COVER, NON-SLIP COVER REMOVAL
31、 Remove by the same procedure as for REAR MUD GUARD REINFORCEMENT, REAR BUMPER SIDE RETAINER, REAR BUMPER CORNER BRACKET REMOVAL (Refer to P.51-7). INSTALLATION SERVICE POINTS . AA6.WIPER MOTOR ASSEMBLY 7.LINK ASSEMBLY WASHER TANK REMOVAL STEPS FRONT BUMPER ASSEMBLY (REFER TO P.51-3). HEADLIGHT (REF
32、ER TO GROUP 54A, HEADLIGHT AND FRONT COMBINATION LIGHT P.54A-80). 8.INLET ASSEMBLY 9.WASHER TANK ASSEMBLY 10. WINDSHIELD WASHER MOTOR 11. WASHER FLUID LEVEL SENSOR NOTE: For removal and installation of the wiper and washer switch, refer to GROUP 54A, Column switch P.54A-119. WINDSHIELD WIPER AND WAS
33、HER TSB Revision EXTERIOR 51-24 REMOVAL SERVICE POINT . WIPER MOTOR ASSEMBLY REMOVAL AC000410 AX1501CA LINK ASSEMBLY WINDSHIELD WIPER MOTOR AB CAUTION Be careful not to damage the windshield glass when removing the wiper motor and link assembly. 1. Remove the five mounting bolts of the wiper motor a
34、nd link assembly and disconnect the connector. 2. To protect the windshield, apply duct tape to the entire circumference of the glass near the wiper motor and link assembly installation position. INSTALLATION SERVICE POINT . ABAABAAAAA AC309189 TAB 7 11 8 9 7 8 AB SECTION C C C C DOOR MIRROR REMOVAL
35、 STEPS 1.DELTA COVER, INNER 2.TWEETER COVER 3.DOOR MIRROR ASSEMBLY A MIRROR REMOVAL AC000441 00007256 MIRROR FLAT-TIPPED SCREWDRIVER SECTION A A PIVOT PLATE NOTCH PROTECTIVE TAPE A A A A AB Push the top of the mirror with your hand to tilt it and attach the protective tape as shown in the illustrati
36、on. Then insert a flat- tipped screwdriver in between the notch at the rear of the mirror and the pivot plate, and disengage the bottom of the mirror. INSTALLATION SERVICE POINT . A Side step assembly bolt and nut11.0 2.0 Nm (98 17 in-lb) Side step assembly bolt38 2 Nm (28 2 ft-lb) Side step Side st
37、ep assembly bolt60 5 Nm (45 3 ft-lb) Windshield wiper and washer Wiper arm and blade assembly nut23.5 3.5 Nm (18 2 ft-lb) Wiper link assembly bolt4.9 1.0 Nm (44 8 in-lb) Wiper motor assembly bolt8.9 1.9 Nm (79 17 in-lb) Inlet assembly bolt4.9 0.7 Nm (44 6 in-lb) Washer tank assembly bolt4.9 0.7 Nm (
38、44 6 in-lb) Rear wiper and washer Wiper arm and blade assembly nut8.0 1.2 Nm (71 10 in-lb) Wiper motor assembly bolt4.9 0.7 Nm (44 6 in-lb) Washer tank assembly bolt4.9 0.7 Nm (44 6 in-lb) Washer motor bolt4.9 0.7 Nm (44 6 in-lb) SERVICE SPECIFICATIONS M1511000300240 ITEMSTANDARD VALUE Windshield wi
39、per blade position installation mm (in) Drivers side20 30 (0.8 1.2) Passengers side25 35 (1.0 1.4) Rear wiper blade position installation mm (in)25 35 (1.0 1.4) SPECIFICATIONS TSB Revision EXTERIOR 51-39 ADHESIVES M1511000500482 ITEMSPECIFICATION Rear bumper step coverAdhesive tape: Double-sided tap
40、e 8.0 mm (0.30 in) width and 1.2 mm (0.05 in) thickness Front wheel cut moldingAdhesive tape: Double-sided tape 4.0 mm (0.16 in) width and 1.2 mm (0.05 in) thickness, and 30.0 mm (1.18 in) width and 0.8 mm (0.03 in) thickness, and 35.0 mm (1.38 in) width and 1.2 mm (0.05 in) thickness Front door mol
41、dingAdhesive tape: Double-sided tape 4.0 mm (0.16 in) width and 1.2 mm (0.05 in) thickness Front door core (front door molding side, front door side) Adhesive tape: Double-sided tape 5.0 mm (0.20 in) width and 2.0 mm (0.08 in) thickness Rear door moldingAdhesive tape: Double-sided tape 4.0 mm (0.16
42、in) width and 1.2 mm (0.05 in) thickness, and 24.0 mm (0.95 in) width and 1.2 mm (0.05 in) thickness Lower coverAdhesive tape: Double-sided tape 10.0 mm (0.39 in) width and 1.2 mm (0.05 in) thickness, and 24.0 mm (0.95 in) width and 1.2 mm (0.05 in) thickness Side sill garnishAdhesive tape: Double-s
43、ided tape 4.0 mm (0.16 in) width and 1.2 mm (0.05 in) thickness License plate garnishAdhesive tape: Double-sided tape 5.0 mm (0.20 in) width and 0.8 mm (0.03 in) thickness Back door garnishAdhesive tape: Double-sided tape 5.0 mm (0.20 in) width and 0.8 mm (0.03 in) thickness Back door left garnishAdhesive tape: Double-sided tape 5.0 mm (0.20 in) width and 0.8 mm (0.03 in) thickness Side step coverAdhesive tape: Double-sided tape 8.0 mm (0.30 in) width and 1.2 mm (0.05 in) thickness NOTES