BS EN 1859-2009 烟囱.金属烟囱.试验方法.pdf

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1、- - This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2009 - - W - - - - - - - - 8 - 8 8- 8- - - - $ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - W W D - w - - - - - - EN 1859:2009 (E) 2 Contents Page Foreword 4

2、1 Scope 5 2 Normative references 5 3 Definitions 5 4 Test methods for metal chimney products .5 4.1 Compressive strength .5 4.1.1 Sections and Fittings 5 4.1.2 Chimney support .6 4.2 Tensile strength .6 4.2.1 Test assembly 6 4.2.2 Test procedure and results .6 4.3 Lateral strength 6 4.3.1 Fittings i

3、n non-vertical orientation .6 4.3.2 Wind load 7 4.4 Gas tightness .7 4.4.1 Test assembly 7 4.4.2 Procedure and results .7 4.5 Thermal performance test .7 4.5.1 Apparatus .7 4.5.2 Test environment and conditioning 10 4.5.3 Test procedure 10 4.5.4 Results . 12 4.6 Thermal resistance . 13 4.6.1 Test as

4、sembly . 13 4.6.2 Test procedure 13 4.6.3 Results . 14 4.7 Water vapour diffusion resistance 14 4.7.1 Conditioning 14 4.7.2 Test assembly . 14 4.7.3 Test procedure 14 4.7.4 Results . 15 4.8 Condensate resistance test . 15 4.8.1 Test apparatus 15 4.8.2 Test sample . 15 4.8.3 Measuring parameters . 15

5、 4.8.4 Test procedure 15 4.8.5 Test results 15 4.9 Rainwater resistance 15 4.9.1 Chimney sections . 15 4.9.2 Rainwater terminal 16 4.10 Terminal flow resistance 17 4.10.1 Conditioning 17 4.10.2 Test assembly . 17 4.10.3 Procedure 17 4.10.4 Results . 17 4.11 Aerodynamic behaviour of terminal under wi

6、nd conditions 17 4.11.1 Conditioning 17 4.11.2 Test assembly . 18 4.11.3 Procedure 18 4.11.4 Results . 18 - - EN 1859:2009 (E) 3 4.12 Flow resistance of fittings 18 4.12.1 Determination of flow conditions 18 4.12.2 Test assembly 19 4.12.3 Execution of the measurements 19 4.12.4 Calculation of the fr

7、iction value . 19 5 Test report 20 Annex A (normative) Method for measuring ambient temperature . 34 Annex B (normative) Method for hot gas temperature measurements . 35 Annex C (informative) Method for metal surface temperature measurements 36 Annex D (normative) Method for combustible wood surface

8、 temperature measurements 37 Annex E (normative) Locations of thermocouples for surface temperature measurements . 38 E.1 Test structure, surface temperatures 38 E.2 Test chimney, surface temperatures . 38 E.2.1 General . 38 E.2.2 Test chimney, freestanding 38 E.2.3 Test chimney, corner installation

9、 38 E.2.4 Test chimney, corner installation, enclosed. 38 Annex F (normative) Simplified calculation of thermal resistance for circular flues 41 Annex G (informative) Method for applying an evenly distributed load (horizontal) . 43 Annex H (informative) Possible test sequence 44 Annex I (informative

10、) Techniques for flue gas volume flow measurements 45 Bibliography 46 - - EN 1859:2009 (E) 4 Foreword This document (EN 1859:2009) has been prepared by Technical Committee CEN/TC 166 “Chimneys”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national s

11、tandard, either by publication of an identical text or by endorsement, at the latest by November 2009, and conflicting national standards shall be withdrawn at the latest by November 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent r

12、ights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document will supersede EN 1859:2000 According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Sta

13、ndard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom

14、. - - EN 1859:2009 (E) 5 1 Scope This European Standard describes test methods for metal chimney products. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, t

15、he latest edition of the referenced document (including any amendments) applies. EN 1443:2003, Chimneys - General requirements EN 1856-1:2009, Chimneys - Requirements for metal chimneys - Part 1: System chimney products EN 60068-2-59, Environmental testing - Part 2 - Test methods - Test Fe: Vibratio

16、n, Sine beat method (IEC 60068-2-59:1990) EN 60529, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989) ISO 3966, Measurement of fluid flow in closed conduits. Velocity area method using Pitot static tubes 3 Definitions For the purposes of this standard, the definitions given in

17、EN 1443:2003 and EN 1856-1:2009 apply. 4 Test methods for metal chimney products 4.1 Compressive strength 4.1.1 Sections and Fittings 4.1.1.1 Test assembly Assemble the fitting according to the manufacturers installation instructions between two adaptors including one chimney section (see Figure 1a)

18、. The adaptors shall be supplied by the chimney manufacturer and shall transfer the test load in the usual way to the load bearing wall of the test components as it is done in the installation. The test load shall be transferred to the test components by means of a pivoted plate. 4.1.1.2 Procedure a

19、nd results Increase the test load on the components without shock up to 4 times the design load where the flue liner is load bearing or 3 times the design load where the flue liner is non load bearing. The load shall be measured to an accuracy of 2 % of the design load. Record the result. Where the

20、design load is unknown, increase the test load uniformly and record the results to allow the point of failure to be detected. Failure is deemed to have occurred when the fitting cannot sustain a further increase in load. Use the minimum value from three failure loads to determine the design load. -

21、- EN 1859:2009 (E) 6 4.1.2 Chimney support 4.1.2.1 Test assembly Install the chimney support according to the manufacturers installation instructions. Apply the test load to the chimney support through a chimney section and an adaptor (see Figure 1b). The adaptor shall be supplied by the chimney man

22、ufacturer and shall transfer the test load in the usual way to the load bearing wall of the chimney sections. The test load shall be transferred to the test component by means of a pivoted plate. 4.1.2.2 Procedure and results Increase the test load up to the design load without shock. Record the max

23、imum displacement of the chimney. Measure the displacement to an accuracy of 0,1 mm. Further increase the load up to 3 times the design load. Record the results. Measure the load to an accuracy of 2 % of the design load. Where the design load is unknown, increase the load uniformly and record the re

24、sults to allow the point of failure to be detected. Failure is deemed to have occurred when the support cannot sustain a further increase in load. Record the displacement during the load increase. Use the minimum value from three failure loads to determine the design load. 4.2 Tensile strength 4.2.1

25、 Test assembly Install the chimney sections according to the manufacturers installation instructions. Apply the test load through an adaptor (see Figure 1c). The adaptor shall be supplied by the chimney manufacturer and shall transfer the test load in the usual way to the load bearing wall of the ch

26、imney sections. 4.2.2 Test procedure and results Increase the test load on the components without shock up to 1,5 times the design load. The load shall be measured to an accuracy of 2 % of the design load. Record the result. Where the design load is unknown, increase the test load uniformly and reco

27、rd the results to allow the point of failure to be detected. Failure is deemed to have occurred when the fitting cannot sustain a further increase in load. Use the minimum value from three failure loads to determine the design load. 4.3 Lateral strength 4.3.1 Fittings in non-vertical orientation 4.3

28、.1.1 Test assembly Install the chimney fittings and supports at the maximum angle from vertical according to the manufacturers installation instructions using additional vertical supports to install the sections without deflection (see Figure 2). - - EN 1859:2009 (E) 7 4.3.1.2 Procedure and results

29、Remove the additional vertical supports. Record the maximum deflection to an accuracy of 0,1 mm. 4.3.2 Wind load 4.3.2.1 Test assembly Install the chimney components according to the manufacturers installation instructions. Use the test assembly consisting of the manufacturers declared freestanding

30、components and further chimney sections up to the manufacturers maximum declared lateral support separation distance between the supports, and once again the same distance up to an anchor point (see Figure 3). 4.3.2.2 Procedure and results Apply an evenly distributed test load increased uniformly up

31、 to 1,5 kN/m2 2,5 %. NOTE A method for applying an evenly distributed load is described in informative Annex G. Other methods using a vertical assembly may also be used. Apply the test load to those components declared by the manufacturer for external use, except 50 % of the last laterally supported

32、 section of the test assembly. Apply the test load by a number of individual evenly distributed loads equally spaced from the freestanding end at not more than (0,2 0,01) m intervals. The individual loads shall not vary by more than 1 %. Record the results. 4.4 Gas tightness 4.4.1 Test assembly Cons

33、truct the test assembly as described in 4.5. Seal the test assembly chimney flue outlet with an air tight seal. Use adaptors supplied by the manufacturer in order to ensure that the chimney inlet and outlet are closed in a typical manner. Connect a positive pressure air supply and flow meter to the

34、test chimney flue inlet with appropriate air tight seals. Connect a manometer to the flue of the test assembly (see Figure 4). 4.4.2 Procedure and results The test shall be carried out at ambient temperature. Deliver air from the air supply to the flue at a rate necessary to achieve and maintain the

35、 required test pressure given in Table 1 of EN 1856-1:2009. Measure the test pressure and the air flow rate, both to an accuracy of 5,0 %. Record the air flow rate. 4.5 Thermal performance test 4.5.1 Apparatus The test assembly shall comprise a test structure (see 4.5.1.2), a test chimney (see 4.5.1

36、.3), a hot gas connecting pipe (see 4.5.1.4), and measuring equipment (see 4.5.1.5). - - EN 1859:2009 (E) 8 4.5.1.1 Test assembly Construct an open room outlet test assembly consisting of the test chimney in the test structure. The chimney shall be tested according to Figure 5. NOTE Figure 6 shows t

37、he arrangement for testing off-sets. 4.5.1.2 Test structure 4.5.1.2.1 General Construct a test structure consisting of two walls at right angles and two floors through which the test chimney passes, of construction as described in 4.5.1.2.2 and 4.5.1.2.3 or of equivalent thermal characteristics and

38、dimensions. The floor opening and wall position shall enable the test chimney to be erected so that all parts of the test structure are at the manufacturers specified clearance X mm from the chimney. The area below the first floor referenced as Zone A, the area between the first floor and second flo

39、or as Zone B, and the area above the second floor as Zone C, as shown in Figure 5. The wall/floor interface shall be fitted with nominally 20 mm x 100 mm skirting board. The vertical distance between the floor and ceiling in Zone B shall be (2 400 25) mm. The height of the chimney protruding into Zo

40、ne C shall not be less than 900 mm. Timbers shall have a dimensional tolerance of 1 mm. 4.5.1.2.2 Walls Construct walls consisting of nominal dimension 38 mm x 89 mm thick timbers in a framework (see Figure 5) faced on each side with one layer of nominally 12 mm thick plywood to give a total thickne

41、ss of 113 mm 1 mm, insulated in the voids with mineral fibre insulant having a thermal conductivity of 0,035 W/m K 0,002 W/m K at 20 C with a minimum density of 70 kg/m3. The walls shall extend at least 1 200 mm. 4.5.1.2.3 Floors Construct flooring framework of nominal dimension 50 mm x 200 mm timbers at the first floor level and nominal dimension 50 mm x 100 mm timbers at the second floor level forming an opening that enables the test chimney to

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