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1、MPI ? MoldFlow ? ? ? ? ? ? ? ? ? ?screen output?results summary? ? ? 169 ? ? ? Filling phase: Status: V = Velocity control P = Pressure control V/P= Velocity/pressure switch-over |-| | Time | Volume| Pressure | Clamp force|Flow rate|Status | | (s) | (%) | (MPa) | (tonne) |(cm3/s) | | |-| | 0.25 | 4.
2、20 | 7.71 | 4.34 | 441.92 | V | | 0.50 | 8.87 | 12.20 | 16.95 | 485.10 | V | | 0.74 | 13.48 | 15.99 | 38.17 | 480.56 | V | | 0.98 | 17.98 | 20.85 | 79.31 | 480.06 | V | | 1.23 | 22.65 | 25.65 | 134.77 | 484.03 | V | | 1.47 | 27.23 | 30.39 | 202.10 | 485.47 | V | | 1.72 | 31.81 | 35.11 | 282.36 | 488
3、.61 | V | | 1.97 | 36.58 | 40.06 | 381.25 | 491.44 | V | | 2.21 | 41.22 | 44.52 | 483.00 | 494.45 | V | | 2.45 | 45.83 | 49.45 | 611.51 | 494.44 | V | | 2.70 | 50.57 | 54.59 | 765.69 | 492.31 | V | | 2.95 | 55.15 | 59.99 | 937.90 | 496.41 | V | | 3.19 | 59.67 | 64.97 | 1105.54 | 499.49 | V | | 3.43
4、| 64.36 | 70.14 | 1291.49 | 500.91 | V | | 3.68 | 69.11 | 75.35 | 1494.82 | 502.35 | V | | 3.92 | 73.66 | 80.19 | 1699.99 | 503.89 | V | | 4.17 | 78.43 | 85.30 | 1934.89 | 505.82 | V | | 4.41 | 83.13 | 90.23 | 2184.04 | 506.97 | V | | 4.66 | 87.74 | 95.01 | 2439.39 | 508.52 | V | | 4.91 | 92.48 | 10
5、0.01 | 2726.84 | 509.75 | V | | 5.08 | 95.68 | | | | V/P | | 5.08 | 95.68 | 106.06 | 3112.09 | 503.26 | P | | 5.15 | 96.54 | 84.85 | 2592.91 | 247.17 | P | | 5.40 | 98.17 | 84.85 | 3007.69 | 156.82 | P | | 5.71 | 98.99 | 84.85 | 3399.84 | 82.69 | P | | 5.90 | 99.38 | 84.85 | 3477.54 | 64.25 | P | |
6、6.14 | 99.73 | 84.85 | 3537.26 | 49.34 | P | | 6.37 | 99.97 | 84.85 | 3585.52 | 38.73 | P | | 6.38 | 99.98 | 84.85 | 3592.73 | 37.66 | P | | 6.39 |100.00 | 84.85 | 3599.93 | 37.66 |Filled | ? ? 170 ? ? Filling phase results summary for the part : Bulk temperature - maximum (at 4.906 s) = 252.5450 C
7、Bulk temperature - 95th percentile (at 5.082 s) = 251.2430 C Bulk temperature - 5th percentile (at 6.389 s) = 214.1860 C Bulk temperature - minimum (at 6.379 s) = 105.0260 C Wall shear stress - maximum (at 6.389 s) = 0.6826 MPa Wall shear stress - 95th percentile (at 0.249 s) = 0.3107 MPa Shear rate
8、 - maximum (at 4.906 s) = 4725.2798 1/s Shear rate - 95th percentile (at 0.249 s) = 2489.9800 1/s End of filling phase results summary for the part : Total part weight = 2512.5301 g Bulk temperature - maximum = 247.0680 C Bulk temperature - 95th percentile = 244.5620 C Bulk temperature - 5th percent
9、ile = 214.1860 C Bulk temperature - minimum = 105.0370 C Bulk temperature - average = 233.7720 C Bulk temperature - RMS deviation = 12.9527 C? ? Wall shear stress - maximum = 0.6826 MPa? ? Wall shear stress - 95th percentile = 0.1478 MPa? ? Wall shear stress - average = 0.0926 MPa? ? Wall shear stre
10、ss - RMS deviation = 0.0443 MPa Frozen layer fraction - maximum = 0.5465 Frozen layer fraction - 95th percentile = 0.1257 Frozen layer fraction - 5th percentile = 0.0649 Frozen layer fraction - minimum = 0.0000 Frozen layer fraction - average = 0.0898 Frozen layer fraction - RMS deviation = 0.0263 S
11、hear rate - maximum = 2176.5300 1/s Shear rate - 95th percentile = 58.9857 1/s Shear rate - average = 22.8884 1/s Shear rate - RMS deviation = 27.0947 1/s ? ? ? ?Fill Time? ? ? ? ?Pressures? ? ? ? ? ? ? ? 140 MPa (20,000 psi)? ? 100 MPa (14,500 psi)? 140MPa? ? 70%? 5 0%? ? ? ? ?Pressure? ? ? ? ?Pres
12、sure (end of filling)? ? ? ? ? ?/?Pressure at V/P switchover ? ?/? ?/? ? ?XY ?Pressure at injection location: XY Plot ? ? 2 ? XY ? XY ? ? ? ?Bulk temperatures? ? ? ? ? ? ? 5C (10F)? 20C ( 35F)? ? ?Bulk temperature? ? ? ? ?Bulk temperature (end of filling) ? ? ? ?Temperature at flow front? ? ? ? ?Tem
13、perature? ? ? XY ? ? ?Shear stress at wall? ? ? ? ? ? ? 0.1? ? ? ?Weld lines? ? ? ? ? ? ? ?Air traps? ? ? ? ?Time to Freeze ? ? ? ? ? ?Frozen layer fraction ? ? 1? ? ?Frozen layer fraction ? ?*? ? XY ? ? ?Frozen layer fraction (end of filling)? ? 0. 20 ? 0.25? ?Volumetric shrinkage ? ? PVT ? ?Volume
14、tric shrinkage? ? ? ?Volumetric shrinkage (at ejection)? ? ? ?Average velocity? ? ? ? ?*? ?Apply? ?Apply? ? ?Shear rate, bulk ? ? ? ? ? ? ? ? ? ? ? ? ? 20,000 1/sec ? ? ?Shear rate ? ? XY ? ? ? ?XY ?Recommended ram speed: XY Plot? ? ? ? ? ? ?Grow from? ? ? ? ? ?XY ?Clamp force: XY Plot? ? XY ? XY ?
15、XY ? ? ? XY ? ? ?/? ? ?Clamp force Centroid? ? ? ? ? ? 1000 ? 4 ? 250 ? ? 1 ? 2 ? ? ?Sink Index? ? ? ?Velocity? ? XY ? ? ?XY ?% Shot weight: XY Plot ? ? ? ? ? ?Temperature (Top), part? ?Top? ? ? ?Temperature (Bottom), part? ?Bottom? ? ?Temperature difference, part? ? ? FUSION ? ?Time to Freeze? ? ?
16、? ?Maximum Temperature? ? ?Circuit Flow Rate? ? ? ?Circuit Reynolds number? ? ? ? ? 2200 ? 4000 ? 1 0,000? ?Circuit Coolant Temperature ? ? 3C? ?Circuit Metal Temperature? ? 5?C ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?