《SAE J2363-1998 Lubricating Oil for Wheeled Military Vehicles with Heavy-Duty Diesel Engines.pdf》由会员分享，可在线阅读，更多相关《SAE J2363-1998 Lubricating Oil for Wheeled Military Vehicles with Heavy-Duty Diesel Engines.pdf（8页珍藏版）》请在三一文库上搜索。
1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefr
2、om, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. QUESTIONS REGARDING THIS DOCUMENT: (724) 772-8512 FAX: (724) 776-0243 TO PLACE A DOCU
3、MENT ORDER; (724) 776-4970 FAX: (724) 776-0790 SAE WEB ADDRESS http:/www.sae.org Copyright 1998 Society of Automotive Engineers, Inc. All rights reserved.Printed in U.S.A. SURFACE VEHICLE 400 Commonwealth Drive, Warrendale, PA 15096-0001 STANDARD Submitted for recognition as an American National Sta
4、ndard J2363 ISSUED NOV1998 Issued1998-11 Lubricating Oil for Wheeled Military Vehicles with Heavy-Duty Diesel Engines 1.Scope 1.1GeneralThis SAE Standard describes lubricating oils meeting the API performance categories CF, CF-2, and CG-4, and the SAE J300. These oils are suitable for the lubricatio
5、n of wheeled vehicles with compression-ignition (diesel) engines. This document is equivalent to the militarys Commercial Item Description A-A-52306 when all requirements are met. 1.2Intended UseThe lubricating oils described by this document are only intended for use in the engines of Tactical Whee
6、led vehicles equipped with compression-ignition engine systems. It is not a replacement for SAE J2359 (Lubricating Oil, Internal Combustion Engine, Military Combat/Tactical Service), nor is it intended for use in transmissions or hydraulic systems. 2.References 2.1Applicable PublicationsThe followin
7、g publications form a part of this specification to the extent specified herein. Unless otherwise specified, the latest issue of SAE publications shall apply. 2.1.1SAE PUBLICATIONSAvailable from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001. SAE J300Engine Oil Viscosity Classification SAE J
8、2359Lubricating Oil, Internal Combustion Engine, Military Combat/Tactical Service 2.1.2API PUBLICATIONAvailable from American Petroleum Institute, Marketing Department Program Manager, ESCS Program, 1220 L Street NW, Washington, DC 2005. API 1509The API Engine Oil Licensing and Certification System
9、2.1.3ASTM PUBLICATIONSAvailable from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959. ASTM D 92Test Method for Flash and Fire Points by Cleveland Open Cup ASTM D 97Test Methods for Pour Point of Petroleum Oils ASTM D 287Test Method for API Gravity of Crude Petroleum and Petroleum Produ
10、cts (Hydrometer Method) ASTM D 445Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and the Calculation of Dynamic Viscosity) ASTM D 524Test Method for Ramsbottom Carbon Residue of Petroleum Products SAE J2363 Issued NOV1998 -2- ASTM D 664Standard Test Method for Acid Number of
11、Petroleum Products by Potentiometric Titration ASTM D 874Test Method for Sulfated Ash from Lubricating Oils and Additives ASTM D 1091Test Methods for Phosphorus in Lubricating Oils and Additives ASTM D 2270Method for Calculating Viscosity Index from Kinematic Viscosity at 40 and 100 C ASTM D 2622Tes
12、t Method for Sulfur in Petroleum Products (X-Ray Spectrographic Method) ASTM D 2896Test Method for Total Base Number of Petroleum Products by Potentiometric Perchloric Acid Titration ASTM D 3228Test Method for Total Nitrogen in Lubricating Oils and Fuel Oils by Modified Kjeldahl Method ASTM D 4047Te
13、st Method for Phosphorus in Lubricating Oils and Additives by Quinoline Phosphomolybdate Method ASTM D 4628Test Method for Analysis of Barium, Calcium, Magnesium, and Zinc in Unused Lubricating Oils by Atomic Absorption Spectrometry ASTM D 4629Test Method for Organically Bound Trace Nitrogen in Liqu
14、id Petroleum Hydrocarbons by Oxidative Combustion and Chemiluminescence Detection ASTM D 4739Test Method for Base Number Determination by Potentiometric Titration ASTM D 4927Test Methods for Elemental Analysis of Lubricant and Additive ComponentsBarium, Calcium, Phosphorus, Sulfur, and Zinc by Wavel
15、ength-Dispersive X-Ray Fluorescence Spectroscopy ASTM D 4951Determination of Additive Elements in Lubricating Oils by Inductively Coupled Plasma Atomic Emission Spectrometry ASTM D 5185Test Method for Determination of Additive Elements, Wear Metals, and Contaminants in Used Lubricating Oils by Induc
16、tively Coupled Plasma Atomic Emission Spectrometry 2.1.4GOVERNMENT PUBLICATIONSAvailable from the Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094. FED-STD-313Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnish
17、ed to Government Activities FED-STD-791Lubricants, Liquid Fuels and Related Products; Methods of Testing 2.1.5U.S. DEPARTMENT OF LABOR (DOL) (OSHA)Available from the OSHA Publication Office, Room S-4203, 200 Constitution Avenue, NW, Washington, DC 20210. OSHA 29 CFR 1910.1200Hazard Communication; In
18、terpretation Regarding Lubricating Oils 3.Classification 3.1Viscosity GradesThe lubricating oils shall be of the grades in Table 1: 4.Salient Characteristics 4.1MaterialsThe engine lubricating oils shall be derived from petroleum fractions, synthetically-produced fractions, or a combination of the t
19、wo types of products. They may be virgin or re-refined stocks or a combination thereof. The stocks shall be compounded with such functional additives (detergents, dispersants, oxidation inhibitor, corrosion inhibitors, etc.) as necessary to meet the specified requirements (see Sections 5 and 6). TAB
20、LE 1VISCOSITY GRADES Viscosity GradePerformance Level SAE 15W-40CF, CF-2, CG-4 SAE 30CF, CF-2 SAE 40CF, CF-2 SAE J2363 Issued NOV1998 -3- 4.2PerformanceThe engine lubricants shall meet the SAE J300, the American Petroleum Institute (API) performance level identified herein and described in API Publi
21、cation 1509. The lubricating oils shall carry the API donut symbol and shall meet all the requirements and characteristics for the performance level herein specified (see 3.1). 4.2.1STORAGE AND COMPATIBILITYThe oils shall show no evidence of separation or color change when they are tested in accorda
22、nce with FED-STD-791 (FTMS) Method 3470 and using designated reference oils as required by the test. Reference oils can be obtained from SAE. A test report for each formulation offered must be provided at the time of solicitation. 4.3Physical and Chemical RequirementsThe lubricating oils shall meet
23、all the physical and chemical properties required for all the previously specified performance levels (see 3.1), SAE J300, and those in Table 2. Typical values are to be provided for each salient physical and chemical property listed in Table 2 for each formulation offered at the time of solicitatio
24、n and for those properties required to meet the performance level herein specified (see 3.1), and SAE J300. Section 4.3.1 is required only for military contracts unless otherwise requested. 4.3.1FORMULATION DATAThe contractor shall provide the name, type, percent, and manufacturer of all base stocks
25、 and additive packages for each formulation to be supplied under contract or order, or used in performance testing. Each formulation must be identified by a formula number or oil code, and if more than one code is used for a formulation, then all codes associated with that formulation must be indica
26、ted. In addition, the contractor must identify which formulation was used to run each performance test. This information shall be provided to the contracting officer at the time of solicitation. 4.3.1.1Base StocksThe contractor shall identify all base stocks used in each formulation offered or used
27、in performance testing by base stock name, manufacturer, and type of base stock according to Appendix E of API 1509. The data listed in Table E-1 (Appendix E - API 1509) shall be included for all base stocks. TABLE 2LUBRICATING OIL PROPERTIES PropertySAE 15W-40SAE 30SAE 40 ASTM Test Procedure or Fed
28、eral Test Method Standard (FTMS) Viscosity Kinematic, cSt 40 CXXXD 445 Viscosity IndexXXXD 2270 Pour Point, C max.251815D 97 Stable Pour Point, C max.25FTMS 203 Flash Point, C min.215220225D 92 Gravity, APIXXXD 287 Carbon Residue, Mass %XXXD 524 Sulfated Ash, Mass %XXXD 874 Total Acid NumberXXXD 664
29、 Base NumberXXXD 2896, D 4739(1) 1.Denotes preferred method. Phosphorus, Mass %XXXD 1091(1), D 4047, D 5185, D 4927, D 4951 Sulfur, Mass %XXXD 2622, D 4927, D 4951(1), D 5185 Nitrogen, Mass %XXXD 3228(1), D 4629 Metallic Components, Mass %XXXD 4628, D 4927, D 4951(1), D 5185 X = Report Typical Value
30、. SAE J2363 Issued NOV1998 -4- 4.3.1.2AdditivesThe contractor shall identify all additive systems used in each formulation offered or used in performance testing by additive package name, manufacturer, and type of additive system (i.e., Detergent Inhibitor (DI), Viscosity Improver Type (OCP, SIP, PM
31、A, etc.), Pour Point Depressant, etc.). If there are read-across between different formulations, then an explanation on how the additive systems relate to one another must be provided. 5.Regulatory Requirements 5.1Hazard Communication StandardThe stocks used shall not be considered carcinogenic or p
32、otentially carcinogenic as defined under the Hazard Communication Standard OSHA 29 CFR 1910.1200. 5.2ToxicityThe engine lubricating oil shall have no adverse effect on the health of personnel when used for its intended purpose. Questions pertinent to this effect shall be referred by the contracting
33、activity to the appropriate departmental medical service who will act as an advisor to the contracting agency. The contractor shall have the toxicological formulations and associated information available for review by the contracting activity to evaluate the safety of the material for proposed use.
34、 5.3Recovered MaterialThe offeror/contractor is encouraged to use recovered materials in accordance with Public Law 94-580 to the maximum extent possible. When re-refined base stocks are sought, the minimum content to be used in the formulation shall be indicated in the contract or solicitation. 6.Q
35、uality Assurance Provisions 6.1Contractor CertificationThe contractor shall certify and maintain substantiating evidence, that the product offered meets the salient characteristics of this document, and that the product conforms to the producers own drawings, specifications, standards, quality assur
36、ance practices, and the information provided in 6.4. 6.2Market Acceptability (MA)The contractor shall provide products which have a proven market record based on the number of items sold, length of time the product has been on the market, and reliability and performance of the products as required u
37、nder the contract or solicitation. 6.3Inspection and TestThe inspection and testing of products to be supplied under the document shall use the following tolerances. These will be used to determine acceptability of the physical and chemical properties of SAE grade products supplied under contract un
38、less otherwise specified. The typical properties of the offered product(s) (see 4.3) will be used to assign tolerances according to Table 3. In no case will tolerances assigned, based on the typical properties provided, be outside the established limits indicated, including the SAE J300 viscosity re
39、quirements. The inspection and testing of products to be supplied under the document shall be specified in the contract or order. 6.4Pre-Review ProcessAwards will be made only for products which have been pre-reviewed by the Lubricant Review Institute Engine Oil Review Committee. The attention of th
40、e contractors is called to the requirement and manufacturers are urged to arrange to have their products pre-reviewed in order that they may be eligible to be awarded contracts or orders for the products covered by this document. Copies of the Lubricants Review Institute Engine Oil procedures are av
41、ailable from the Society of Automotive Engineers, Inc., 400 Commonwealth Drive, Warrendale, PA 15096-0001, Attention: Secretary of the Lubricant Review Institute. SAE J2363 Issued NOV1998 -5- 7.Packaging 7.1Preservation, Packaging, Packing, Labeling, and MarkingPreservation, packaging, labeling, and
42、 marking shall be as specified in the contract or order. The container will be as specified in the contract or order. 8.Notes 8.1Ordering DataThe procuring agency should specify the preferred options permitted herein and include the following information in procurement documents: a.Title, number, an
43、d date of this document. b.SAE grade of oil required. c.Quantity of oil required. d.Type and unit of issue required. e.The certification requirement as indicated in 5.1 must be included in the solicitation/contract. f.When this document is used for procurement, the inspection and test clause must ap
44、pear in the solicitation. g.Market Acceptability requirements must appear in the solicitation. TABLE 3LUBRICANT TOLERANCES PropertyTolerance Range(1) 1. Tolerances will be calculated from the accepted typical physical and chemical properties provided at the time of the solicitation for each formulat
45、ion identified. Kinematic Viscosity 100 CX 1.00 cSt, but must fall within the herein specified limits. Kinematic Viscosity 40 CX 10 cSt. Apparent Viscosity, cP; 15 C and 20 C SAE 15W-40 must meet requirement according to SAE J300 High Temperature/High ShearSAE 15W-40 must meet requirement according
46、to SAE J300 Pumpability 25 CSAE 15W-40 must meet requirement according to SAE J300 Viscosity IndexSAE grades 30 and 40 shall be 80. Pour PointMust meet requirement indicated in the physical and chemical requirements. Flash PointMeet requirement indicated in the physical and chemical requirements. Gr
47、avity, APIX 1.0 API Total Base NumberX 1 TBN number Sulfur0.90 x (typical value); minimum and 1.20 x (typical value), maximum Nitrogen0.90 x (typical value); minimum Other Elements: Zinc, Phosphorus, Calcium, Magnesium, Barium, Sodium, Copper, Boron, and Molybdenum. 0.90 x (typical value); minimum,
48、and 1.20 x (typical value); maximum SAE J2363 Issued NOV1998 -6- 8.2National Stock Numbers (NSN)The following NSNs are for use by the Government and do not constitute a requirement on the contractor, unless required by the contract or order. The lubricating oils provided under this document can be o
49、rdered using the NSNs in Table 4: PREPARED BY THE SAE MILITARY/INDUSTRY LUBRICANT COMMITTEE TABLE 4NATIONAL STOCK NUMBERS National Stock NumbersSAE Viscosity GradeUnit Issue 9150-01-352-2962 9150-01-351-9018 15W-405 gal plastic container 55 gal drum 9150-01-351-9016 9150-01-352-8090 9150-01-351-9015 30Box 12 1-qt. plastic bottles 5 gal plastic container 55 gal drum 9150-01-352-80914055 gal drum SAE J2363 Issued NOV1998 RationaleThis document was developed and published at the request of t