《ANSI-HI-9.1-9.5(M117)-2000.pdf》由会员分享，可在线阅读，更多相关《ANSI-HI-9.1-9.5(M117)-2000.pdf（66页珍藏版）》请在三一文库上搜索。
1、 HI General Pump Decontamination of Returned Products Procedure - 2000 9.5 Decontamination of returned products cedure rroducts returned to the manufacturers that have the appearance of being in service, do not have a return materials authorization (RMA) number attached, or do not show signs of bein
2、g decontaminated will not be accepted by the manufacturers or authorized service companies. These products will be returned to the point of origin freight collect. T o avoid this situation, the procedures below shall be followed: Pumps used in hazardous chemical or biological wastewater service shal
3、l be completely cleaned and decontaminated prior to shipping off site, regardless of destination. 1) Before any action is taken to return pumps or parts to a manufacturer or authorized service company, the company is to be contacted. i) Inform the manufacturer why the product is being returned. If t
4、he product is being returned for war- ranty inspection, the manufacturer may request that a specific process different from that used to send pumps back for general reconditioning be used for clean- ing and disassembly. ii) Describe those liquid) the product has been in contact with. iii) Request an
5、y special procedures for clean- ing or packaging the product prior to ship- ping it to the manufacturer. 2) The manufacturer will assign an RMA number to the product being returned. 3) Unless advised otherwise by the organization to which the product is being returned, the complete disassembly, clea
6、ning and decon- tamination of the pump/parts must take place prior to shipping. If the product is to be returned in a disassembled condition, an item- ized list of all of the parts shall accompany the shipment. i) The product shall be drained and decon- tamination fluids flushed from the pump/ parts
7、. i) The pump/parts shall be dried and free of contaminates, liquid or particulates. iii) Radioactive material will not be accepted even if decontaminated or cleaned. 4) Prior to shipment, attach a tag indicating the RMA number assigned by the manufacturer or service company. 5) Prepare two copies o
8、f a data pack that includes: i) a statement that decontamination took place. i) a description of the decontamination pro- cedure. iii) a signature, with date, of the person certi- fying the decontamination was completed. iv) a description of the installation and opera- tion of the product. v) descri
9、ption of the liquid characteristics (name, concentration, temperature, pres- sures, viscosity, particulate, etc.). vi) the Material Safety Data Sheet (MSDS) for the liquid. 6) Attach a copy of the data pack to the pump/ parts being shipped. Mail or fax the second copy to the manufacturer or service
10、company for protection in the event that the one included with the product shipment is lost due to poor handling during shipping. 7) The pump/parts shall be shipped in a closed container. Inside shall be the pump/parts, the RMA tag attached to the product, and one copy of the data pack (item 5 above
11、). Mark clearly on the outside of the container the RMA number assigned by the company. 8) If authorized by the company to ship a con- taminated or partially decontaminated prod- uct, follow all DOT regulations for shipment of hazardous materials. Prepare a data pack that includes the contents of Se
12、ctions iv through vi from above and include this with the shipment. 61 COPYRIGHT Hydraulic Institute Licensed by Information Handling Services - m O O J J U oooi=182 233 m HI General Pump Decontamination of Returned Products Procedure - 2000 Appendix A Bibliography This appendix is not part of this
13、standard, but is presented to help the user in considering factors beyond the stan- dard sump design. ASTM - American Society for Testing and Materials A NSI/ISO, International Organization for Standards “A“ Series of Specifications - Annual Book of ASTM Standards, Section 1 through 3 ISO-1000, SI U
14、nits and Recommendations for the Use of Their Multiples and Certain Other Units D-1418, The Recommended Practice for Nomen- clature for Rubber and Rubber Lattices D-2000, A Classification System for Electromeric Materials for Automotive Applications American National Standards Institute 11 West 42nd
15、 Street New York, NY 10036 IEEE, Institute of Electrical and Electronic Engineers E-380, Standard Practice for Use of the Interna- tional System of Units Measurement IEEE-260.1-1993, Letter Symbols for Units of F-104, Classification System for Non-Metallic Gas- Institute of Electrical and Electronic
16、 Engineers ket Materiais ASTM 191 6 Race Street Philadelphia, P A 191 03-1 187 Hydraulic Institute Hydraulic Institute 9 Sylvan Way Parsippany, NJ 07054-3802 ANSUIEC IEC-179, Specifications for Sound Level Meters United Engineering Center 345 East 47th Street New York, NY 10017 SA, Society of Automo
17、tive Engineers SAE-J314A, Felt, Wool and Part Wool Society of Automotive Engineers 400 Commonwealth Drive Warrendale, P A 15096 American National Standards Institute 11 West 42nd Street New York, NY 10036 62 COPYRIGHT Hydraulic Institute Licensed by Information Handling Services COPYRIGHT Hydraulic
18、Institute Licensed by Information Handling Services HI Centrifugal Pump Design and Application Index - 2000 Appendix B Index This appendix is not part of this standard, but is presented to help the user in considering factors beyond this standard. Note: an f. indicates a figure, and a t. indicates a
19、 table. Abrasion, 11 severe, 15 Abrasion resistant cast irons, 19 Accumulator, 3 Acoustical calibration, 50 Adhesives, 26 Airborne sound measurement, 50 6 dB drop-off, 50 acoustical calibration, 50 averaging of readings, 52 A-weighted sound level, 50, 51, 52 background sound level and corrections, 5
20、2, 54f. calculation and interpretation of readings, 52 caution (extraneous noise), 51 data presentation, 52 graphic plot, 52 instrumentation, 50 measurements and technique, 51 microphone locations, 50, 51, 54f.40f. microphone system, 50 octave-band analyzer, 50 octave-band sound pressure levels, 50,
21、51, 52 operation of pumping equipment, 50 primary microphone location, 51 reference sound source, 50 sound level meter, 50 test data tabulation, 52 test environment, 50 test reports, 52, 53f. All bronze pumps, 16, 17 All iron pumps, 16, 17 All stainless steel pumps, 16, 17 Alleviator, 3 Aluminum and
22、 aluminum alloys, 22 Aluminum bronze, 21 American National Metric Council, 7 American Society for Testing and Materials, 11 Apparent viscosity, 5 ASTM See American Society for Testing and Materials . recorders, 50 ustenitic ductile iron, 19 ustenitic gray cast iron, 18 A-weighted sound level, 50, 51
23、, 52 Bearing, 3 Body, 3 Brass leaded red, 20 yellow, 20 all bronze pumps, 16, 17 aluminum, 21 leaded nickel bronze, 21 silicone, 20 specific composition bronze pumps, 16, 17 tin, 20 Bronze Bronze fitted pumps, 16, 17 Burst disc (rupture), 3 Bypass piping, 3 Carbon, 26 Carbon and low alloy steels, 19
24、 Carbon steel, 19 Cavitation erosion resistance of, 26, 28f. Centrifugal pump materials, 16 Ceramics, 26 Check valve, 3 Chromates, 11 Chromium coatings, 23 Chromium (ferric) stainless steel, 20 Chromium-nickel (austenitic) stainless steel, 19 Coating systems, 22, 23-24 Cobalt alloys, 23 Cobalt-chrom
25、ium boron alloy, 23 Cobalt-chromium-tungsten alloy, 23 Column, piping, 3 Compound gauge, 3 Controlled volume pump materials, 18 Copper and copper alloys, 20 Copper-nickel alloys, 21 Corrosion, 11, 12 in crevices, 15 galvanic, 13, 14 severe, 15 Critical carrying velocity, 5 Data packs, 61 63 COPYRIGH
26、T Hydraulic Institute Licensed by Information Handling Services COPYRIGHT Hydraulic Institute Licensed by Information Handling Services HI Centrifugal Pump Design and Application Index - 2000 Dead weight tester, 3 Decontamination of returned products, 6 1 Definitions, 3-6 Dichromates, 11 Direct acti
27、ng (steam) pump materials, 18 Discharge port, 4 Ductile iron, 18 Duplex stainless steels, 20 Dynamometers, 3 Eddy currents Effective particle diameter, 5 Elastomeric polymers, 24 Electrolytes, 12 End plate, 3 Erosion, 15 drive coupling, 3 cavitation erosion resistance of materials, 26, 28f. Fabrics,
28、 26 Flexible couplings, 3 Fluid drive, 3 Foot valves, 3 Friction characteristic, 5 Fully suspended solids, 5 Galvanic corrosion, 13 minimizing, 14 Galvanic series, 13 Gland, packing, 3 Graphic level recorders, 50 Graphite, 26 Gray cast iron, 18 Halide, 11 Hardware terms, 3 Hazardous chemicals, 61 He
29、at exchanger, 3 Heterogeneous mixture, 5 High alloy steels, 19 High copper alloys, 20 High silicon cast irons, 19 Homogeneous flow, 5 Homogeneous mixture, 5 Inlet, 3 Inlet port, 3 Iron abrasion resistant cast irons, 19 all iron pumps, 16, 17 austenitic gray cast iron, 18 ductile, 18 gray cast iron,
30、18 high silicon cast irons, 19 malleable cast iron, 18 nickel-chromium-iron alloys, 2 1 Jacketed pump, 3 Kinetic pumps, 1, 2 f . Lantern ring, 3 Lead and lead alloys, 23 Leaded nickel bronze (nickel silvers), 2 1 Leaded red brass, 20 Leather, 26 Lip seal, 3 Liquids chemical symbols, 11 common polyme
31、r materials for, 37, 3 8 t . effects of temperature and concentration, 11 high temperature, 11, 12 low temperature, 1 1, 12 material selection for maximum continuous temperature of various liquids, 39,40t.-44t., 45t.49t. materials commonly used for pumping, 27,29t.-37t. specific gravity, 11 Low allo
32、y steels, 19 Malleable cast iron, 18 Material Safety Data Sheets, 6 1 Materials abrasion resistant cast irons, 19 adhesives, 26 aluminum and aluminum alloys, 22 aluminum bronze, 2 1 austenitic ductile iron, 19 austenitic gray cast iron, 18 carbon, 26 carbon and low alloy steels, 19 carbon steel, 19
33、cavitation erosion resistance of, 26. 2 8 f . centrifugal pumps, 16 ceramics, 26 chemical and physical properties, 12 chromium coatings, 23 chromium (femc) stainless steel, 20 chromium-nickel (austenitic) stainless steel, 19 coating systems, 22, 23-24 cobalt alloys, 23 cobalt-chromium-tungsten alloy
34、, 23 common polymer for various liquids, 37,38f. controlled voiume pumps, 18 copper and copper alloys, 20 copper-nickel alloys, 2 1 and crevice corrosion, 15 direct acting (steam) pumps, 18 64 COPYRIGHT Hydraulic Institute Licensed by Information Handling Services COPYRIGHT Hydraulic Institute Licen
35、sed by Information Handling Services HI Centrifugal Pump Design and Application Index - 2000 ductile iron, 18 plex ex stainless steels, 20 lastomeric polymers, 24 idbriCS, 26 factors affecting selection, 11-16 galling resistance, 15 and galvanic corrosion, 13, 14 and galvanic series, 13 and general
36、design, 12 general designations by pump type, 16-1 8 graphite, 26 gray cast iron, 18 high alloy steels, 19 high copper alloys, 20 high silicon cast irons, 19 lead and lead alloys, 23 leaded nickel bronze (nickel silvers), 21 leaded red brass, 20 leather, 26 and liquid temperature, 12, 39,40t.-44t.,
37、45t.49t. and liquids, 11 low alloy steels, 19 malleable cast iron, 18 and mechanical situation in pumping, 15 microstructure of metals, 15 nickel alloys, 21 nickel copper alloys, 21 ?ickei or cobaltchromium boron alloy, 23 iickel-chromium-iron alloys, 21 nickel-molybdenum alloys, 21 nickel-molybdenu
38、m-chromium alloys, 21 non-metal, 24-26 optimizing life cost, 12 power pumps, 18 reciprocating pumps, 18 reinforced fibers, 26 rigid polymers and composites, 25 rotary pumps, 17 sealants, 26 and severe corrosion or abrasion, 15 silicon bronze, 20 and thermal or hydraulic shock, 16 thermoplastics, 25
39、thermosetting polymers, 25 tin bronze, 20 tin-base bearing metals, 23 titanium alloys, 23 used for pumping various liquids, 27, 29t.-37t. and velocity effects, 16 vertical pumps, 16 for wetted pump parts, 11 yellow brass, 20 zinc and zinc alloys, 23 zirconium, 23 Measurement of airborne sound See Ai
40、rborne sound measurement Mechanical seal chamber, 4 Mechanical seal gland, 4 Mechanical seals, 3 Metals galling resistance, 15 microstructure, 15 conversion factors, 8t.-1 Ot. rounded equivalents, 7t. Metric units, 7 Microphone locations (airborne sound measurement), 50 axially split case centrifuga
41、l pump, 55f. axially split case multistage centrifugal pump, 57f. double case centrifugal pump, 56f. horizontal end suction centrifugal pump, 54f. horizontal reciprocating pump, 57f. horizontal rotary gear pump, 59f. horizontal rotary screw pump, 59f. primary, 51 vertical in-line centrifugal pump, 5
42、5f. vertical reciprocating pump, 58f. vertical rotary pump, 60f. Microphone systems, 50 MSDS See Material Safety Data Sheets Mud pump, 4 Nickel alloys, 21 Nickel copper alloys, 21 Nickel or cobalt-chromium boron alloy, 23 Nickelchromium-iron alloys, 21 Nickel-molybdenum alloys, 21 Nickel-molybdenum-
43、chromium alloys, 21 NET, 50 Non-homogeneous flow, 5 Non-settling slurry, 5 Nozzles, 4 Octave-band analyzers, 50 Octave-band sound pressure levels, 50,51,52 Oil seal, 4 Orifice, 4 Outlet, 4 Outlet port, 4 Packing, 4 Packing box, 4 Packing gland, 4 Partially suspended solids, 5 Percent solids by volum
44、e, 5 Percent solids by weight, 5 Pilot-operated relief valve, 4 65 COPYRIGHT Hydraulic Institute Licensed by Information Handling Services COPYRIGHT Hydraulic Institute Licensed by Information Handling Services m 9009130 L98b 989 m HI Centrifugal Pump Design and Application Index - 2000 Polymers com
45、posites, 16,25 elastomeric, 24 material selection for maximum continuous temperature of various liquids, 39, 40t.- 45t.-49t. rigid, 16, 25 thermosetting, 25 used in pump construction, 38 for various liquids, 37, 38t. .Positive displacement pumps, i, 2f. Power pump materials, 18 Preferred measurement
46、 units, 7 conversion factors, 8t.-I Of. rounded equivalents, 7t. Pulsation dampener, 4 Pumps decontamination of returned products, 61 defined, 4 hardware terms, 3 kinetic, 1,2f. positive displacement, I, 2f. slurry application terms, 5 types of, 1, 2f. Radial seal, 4 Receiver-pulsation dampener, 4 R
47、eciprocating pump materials, 18 Reinforced fibers, 26 Relief valve, 4 Return materials authorization number, 61 Revolution counter, 4 Rigid polymers and composites, 25 RMA See Return materials authorization number Rotary pump materials, 17 Rotor, 4 Rupture, 3 parts, 16 Saltation, 6 Seal chamber, 4 S
48、eal piping, 4 Sealants, 26 Sealing by impregnation, 12 Sealless (defined), 4 Settling slurry, 6 Settling velocity, 6 Shear pin relief valve, 4 Silicon bronze, 20 Sleeve beatings, 4 Slurry, 6 Slurry application terms, 5 Slush pump, 4 Smothering gland, 5 Soluble chloride, 11 Sound level meters, 50 Spe
49、cific composition bronze pumps, 16, 17 Square root law, 6 Stainless steel fitted pumps, 16 Steam jacket, 5 Steel 4 t . * all stainless steel pumps, 16, 17 carbon and low alloy steels, 19 chromium (ferric) stainless steel, 20 chromium-nickel (austenitic) stainless steel, 19 duplex stainless steels, 20 high alloy steels, 19 stainless steel fitted pumps, 16 Stop valve, 5 Stuffing box, 5 bushings, 5 Suction nozzle, 5 Suction port, 3 Tachometers, 5 Tape recorders, 50 Thermoplastics, 25 Thermosetting polymers, 25 Timing gear,.5 Tin bronze, 20 Tin-base bearing metals, 23 Ti