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1、ANSI/AGMA6013-A06 ANSI/AGMA 6013-A06 AMERICAN NATIONAL STANDARD Standard for Industrial Enclosed Gear Drives ii Standard for Industrial Enclosed Gear Drives ANSI/AGMA 6013-A06 ApprovalofanAmericanNationalStandardrequiresverificationbyANSIthattherequire- ments for due process, consensus, and other cr
2、iteria for approval have been met by the standards developer. Consensusis establishedwhen,inthejudgmentoftheANSIBoardofStandardsReview, substantial agreement has been reached by directly and materially affected interests. Substantialagreementmeansmuchmorethanasimplemajority,butnotnecessarilyuna- nim
3、ity.Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. TheuseofAmericanNationalStandardsiscompletelyvoluntary;theirexistencedoesnot in any respect preclude anyone, whether he has approved the standards or not, from manufacturi
4、ng, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. The American National Standards Institute does not develop standards and will in no circumstances give an interpretation of any American National Standard. Moreover, no person shall have the right
5、 or authority to issue an interpretation of an American National StandardinthenameoftheAmericanNationalStandardsInstitute. Requestsforinterpre- tation of this standard should be addressed to the American Gear Manufacturers Association. CAUTION NOTICE: AGMA technical publications are subject to const
6、ant improvement, revision, or withdrawal as dictated by experience. Any person who refers to any AGMA technicalpublicationshouldbesurethatthepublicationisthelatestavailablefromtheAs- sociation on the subject matter. Tables or other self-supporting sections may be referenced. Citations shouldread: Se
7、e ANSI/AGMA 6013-A06, Standard for Industrial Enclosed Gear Drives, published by the American Gear Manufacturers Association, 500 Montgomery Street, Suite 350, Alexandria, Virginia 22314, http:/www.agma.org. Approved April 25, 2006 ABSTRACT This standard includes design, rating, lubrication, testing
8、 and selection information for enclosed gear drives, includingfootmounted,shaftmounted,screwconveyordrivesandgearmotors.Thesedrivesmayincludespur, helical,herringbone,doublehelical,orbevelgearinginsingleormultistagearrangements,andwormgearingin multistage drives, as either parallel, concentric or ri
9、ght angle configurations. Published by American Gear Manufacturers Association 500 Montgomery Street, Suite 350, Alexandria, Virginia 22314 Copyright 2006 by American Gear Manufacturers Association All rights reserved. No part of this publication may be reproduced in any form, in an electronic retri
10、eval system or otherwise, without prior written permission of the publisher. Printed in the United States of America ISBN: 1-55589-822-X American National Standard -,-,- ANSI/AGMA 6013- -A06AMERICAN NATIONAL STANDARD iii AGMA 2006 - All rights reserved Contents Page Forewordv. . . . . . . . . . . .
11、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Scope1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Normative references1. . . . . . . . . . . . . . . . . . . . . . . .
12、 . . . . . . . . . . . . . . . . . . . . . . . 3Symbols and terms2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Application and design considerations3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Unit rating4. . . . . . . . .
13、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Gear rating criteria5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Thermal power rating7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14、. . . . . . . . . . . . . . . . . . 8Component design8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Service factors and application classification12. . . . . . . . . . . . . . . . . . . . . . . . . . . 10Overhung load14. . . . . . . . . . . . .
15、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Lubrication and lubricants15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Sound and vibration19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16、 . . . . . . 13Assembly and shaft rotation19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Ratios and output speeds22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Sizes, designations and ratios for AGMA standard size shaf
17、t mounted gear drives23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Screw conveyor drive dimensions23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Marking and identification24. . . . . . . . . .
18、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Storage24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Installation24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19、 . . . . . . . . . . . Bibliography60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Annexes AService factors and application classification numbers25. . . . . . . . . . . . . . . . . . BKeys and keyways for shaft extensions40. .
20、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTest and inspection procedures45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOwner responsibilities47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EScrew conveyor
21、drive dimensions48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIllustrative examples50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GRecommended bore sizes for AGMA standard size shaft mounted drives55. . HInstallation56. .
22、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figures 1Shaft rotation20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Parallel shaft spur, helical and herringbone gear drives,
23、single or multiple stage20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Horizontal bevel gear drives, single stage; horizontal bevel - helical drives, multiple stage; horizontal worm - helical drives, multiple stage21. . .
24、. . 4Vertical bevel gear drives, single stage; vertical bevel - helical drives, multiple stage; vertical worm - helical drives, multiple stage21. . . . . . . . . . . . . 5Standard designations23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANSI/AGMA 6013
25、- -A06AMERICAN NATIONAL STANDARD iv AGMA 2006 - All rights reserved Tables 1Symbols2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Shaft diameter tolerances for inch shafts11. . . . . . . . . . . . . . . . . . . . . . . . . . .
26、. . . 3Shaft diameter tolerances for metric shafts11. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Service factor, KSF13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Overhung load factor, Koh14. . . . . . . . . . . . . . . . . . . . . .
27、. . . . . . . . . . . . . . . . . . . . . 6Viscosity grade requirements16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Viscosity grade guidelines for enclosed helical, herringbone, straight bevel, spiral bevel, and spur gear drives16. . . . . . . . . . . . . . . .
28、. . . . . . . . . . . . . . . . . . . . 8Viscosity grade guidelines for enclosed cylindrical wormgear drives17. . . . . . . 9Viscosity grade guidelines for enclosed double enveloping wormgear drives 17 10Output speeds for preferred ratios22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29、. . . . . . 11Standard sizes and maximum bores23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Nominal ratios23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -,-,- ANSI/AGMA 6013- -A06AMERICAN NATIONAL STANDARD v AGMA
30、2006 - All rights reserved Foreword The foreword, footnotes and annexes, if any, in this document are provided for informational purposes only and are not to be construed as a part of AGMA Standard 6013-A06, Standard for Industrial Enclosed Gear Drives. This standard revises, combines and supersedes
31、 two previous independent standards, ANSI/AGMA 6009-A00, Standard for Gearmotors, Shaft Mounted and Screw Conveyor Drives, and ANSI/AGMA 6010-F97, Standard for Spur, Helical, Herringbone and Bevel Enclosed Drives. The history of these standards have their roots in: -AGMA 420.04, Practice for Enclose
32、d Speed Reducers or Increasers Using Spur, Helical, Herringbone and Spiral Bevel Gears -AGMA 460.05, Practice for Gearmotors Using Spur, Helical, Herringbone and Spiral Bevel Gears -AGMA 480.06, Practice for Spur, Helical and Herringbone Gear Shaft- -Mounted Speed Reducers ANSI/AGMA 6013-A06 present
33、s general guidelines and practices for design, rating and lubricationofparallel,concentricandrightangleshaftdrives. Itincludesfootmounted,shaft mounted, screw conveyor drives and gearmotors. It includes the available data, gear technology, and operational experience. The comprehensive thermal rating
34、 procedure has been removed but is included by reference to AGMA ISO 14179-1. This standard reflects the consolidation of “Enclosed Drives”, to include gearmotors, shaft mounted and screw conveyor drives, into a single document. The allowable stress numbers used in this standard are derived from ANS
35、I/AGMA 2001-D04, Fundamental Rating Factors and Calculation Methods for Involute Spur and Helical Gear Teeth, and, along with other rating factors, provide a rating basis for enclosed gearreducersandincreasers. Theratingformulasarebasedonmanyyearsofexperience in the design and application of enclose
36、d gear drives for industrial use. Provisions are included in this standard for using stress cycle factors other than 1.0 to adjust the rating for extended or reduced life. Using a stress cycle adjustment factor does not guarantee a certainnumberoflifehoursorstresscycles,butisamethodofapproximatingge
37、arlifeunder different load and speed conditions. The competence to design enclosed gear drives, especially the knowledge and judgment required to properly evaluate the various rating factors, comes primarily from years of experience in designing, testing, manufacturing and operating similar gear dri
38、ves. The proper application of the general rating formulas for enclosed gear drives is best accomplished by those experienced in the field. ThefirstdraftofANSI/AGMA6013-A06wasmadeinNovember,2000. Itwasapprovedby theAGMAmembershipinMarch,2006. ItwasapprovedasanAmericanNationalStandard on April 25, 20
39、06. Suggestions for improvement of this standard will be welcome. They should be sent to the AmericanGearManufacturersAssociation,500MontgomeryStreet,Suite350,Alexandria, Virginia 22314. -,-,- ANSI/AGMA 6013- -A06AMERICAN NATIONAL STANDARD vi AGMA 2006 - All rights reserved PERSONNEL of the AGMA Enc
40、losed Drives for Industrial Applications Committee Chairman: Richard W. HolzmanInnovative Gearing Solutions, LLC. . . . . . . . . . . . . . . . . . . . . . . Vice Chairman: Gary A. DeLangeHansen Transmissions. . . . . . . . . . . . . . . . . . . . . ACTIVE MEMBERS S.E. Bond, Jr.Ace Engineering, Inc
41、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C. BurrissAmarillo Gear Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R.L. CraggSteward Machine Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42、. . . M. KonruffThe Falk Corporation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. PatelRockwell Automation/Dodge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T. PraneisCotta Transmission Company, LLC. . . . . . . . .
43、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M. ShowsLufkin Industries, Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T. YoungbloodBrevini USA, Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 AGMA 2006 - All
44、 rights reserved ANSI/AGMA 6013- -A06AMERICAN NATIONAL STANDARD American National Standard - Standard for Industrial Enclosed Gear Drives 1 Scope This standard is applicable to enclosed gear drives including configurations of parallel, concentric and right angle shafts. It includes foot mounted, sha
45、ft mounted, screw conveyor drives and gearmotors. These enclosed drives utilize spur, helical, herring- bone, double helical, or bevel gearing in single or multistage, and may include wormgearing in multi- stage drives. Bevel gear drives may include shaft angles other than 90 degrees. 1.1 Limitation
46、s This standard is applicable to gear drives having single or multiple stage gearing with pitch line velocitiesnotexceeding7000ft/minforspur,helical, and spiral bevel gearing and 6000 ft/min for straight bevel, spiral bevel and wormgearing, and compo- nent speeds not exceeding 4500 rpm for helical,
47、spur, straight bevel and spiral bevel gearing and 3600rpmforwormgearing. Wormgearingoperating at sliding velocities greater than 2000 ft/min may require special lubricants, pressurized systems or both. 1.2 Exceptions This standard does not cover epicyclic or crossed- helicalgeardrives. Thisstandardd
48、oesnotcoverthe rating of spur, helical or bevel gears due to wear or scuffing. The design and rating of the electric motor is beyond the scope of this standard. This standard does not apply to gear drives that are covered by other specific AGMA application standards. 2 Normative references The follo
49、wing documents contain provisions which, throughreferenceinthistext,constituteprovisionsof this standard. At thetime ofpublication, theeditions were valid. All publications are subject to revision, and the users of this standard are encouraged to investigatethepossibilityofapplyingthemostrecent editions of the publications listed. AGMA 908-B89, Geometry Factors for Determin- ing the Pitting Resistance and Bending