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1、BRITISH STANDARD BS EN 415-5:2006 Safety of packaging machines Part 5: Wrapping machines The European Standard EN 415-5:2006 has the status of a British Standard ICS 55.200 ? BS EN 415-5:2006 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29
2、 September 2006 BSI 2006 ISBN 0 580 49230 3 National foreword This British Standard was published by BSI. It is the UK implementation of EN 415-5:2006. The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/3, Packaging ma
3、chines. A list of organizations represented on MCE/3/3 can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity fr
4、om legal obligations. Amendments issued since publication Amd. No. DateComments EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 415-5 June 2006 ICS 55.200 English Version Safety of packaging machines - Wrapping machines Scurit des machines demballage - Partie 5 : Fardeleuses/enveloppeuses Siche
5、rheit von Verpackungsmaschinen - Teil 5: Einschlagmaschinen This European Standard was approved by CEN on 23 March 2006. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard withou
6、t any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language mad
7、e by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany,
8、 Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Man
9、agement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 415-5:2006: E EN 415-5:2006 (E) 2 Contents Foreword7 Introduction.8 1 Scope9 2 Normative references9 3 Terms and definitions .1
10、2 3.1 Definition of terms.12 3.2 Description of wrapping machines14 3.2.1 Banding machine.14 3.2.2 Sleeve wrapping machine.15 3.2.3 Stretch banding machine (incorporating stretch film banding machine)16 3.2.4 Spiral wrapping machine (incorporating film bundling machine)17 3.2.5 Fold wrapping machine
11、.18 3.2.6 Extruded product wrapping machine19 3.2.7 Twist wrapping machine.20 3.2.8 Over-wrapping machine21 3.2.9 Roll wrapping machine .22 3.2.10 Foil and band wrapping machine.23 3.2.11 Pleat wrapping machine24 3.2.12 Stretch film wrapping machine 25 3.2.13 L-sealing machine26 3.2.14 Skin packagin
12、g machine.28 3.2.15 Shrink tunnel28 3.2.16 Hot water dip tank29 4 Hazards on wrapping machines.30 4.1 General30 4.2 General wrapping machine hazards30 4.2.1 Mechanical hazards.31 4.2.2 Electrical hazards 31 4.2.3 Thermal hazards 32 4.2.4 Noise.32 4.2.5 Hazards from products and materials.32 4.2.6 Ha
13、zards due to neglecting ergonomic principles 33 4.2.7 Hazards caused by failures 33 4.2.8 Hazards due to neglecting hygienic design principles34 4.2.9 Hazards from mechanism used on most wrapping machines34 4.3 Hazards associated with a banding machine.35 4.3.1 Product feed.35 4.3.2 Handles and hand
14、 wheels.35 4.3.3 Reel unwind mechanism.35 4.3.4 Discharge mechanism.37 4.4 Hazards associated with a sleeve wrapping machine and a stretch banding machine.37 4.4.1 Product feed.37 4.4.2 Handles and hand-wheels.37 4.4.3 Reel unwind mechanism.37 4.4.4 Tray erecting mechanism .38 4.4.5 Hot melt adhesiv
15、e equipment.38 4.4.6 Discharge mechanism.38 4.4.7 Shrink tunnel38 4.5 Hazards associated with spiral wrapping machines38 EN 415-5:2006 (E) 3 4.5.1 Product feed.38 4.5.2 Wrapping head.38 4.5.3 Product discharge.38 4.5.4 Ergonomics38 4.6 Hazards associated with fold wrapping machines 39 4.6.1 Product
16、feed.39 4.6.2 Handles and hand-wheels.39 4.6.3 Reel unwind mechanisms.39 4.6.4 Discharge mechanism.39 4.7 Hazards associated with extruded product wrapping machines .40 4.7.1 Product feed.40 4.7.2 Handles and hand-wheels.40 4.7.3 Reel unwind mechanism.40 4.7.4 Discharge mechanism.40 4.8 Twist wrappi
17、ng machine.40 4.8.1 Product feed.40 4.8.2 Handles and hand-wheels.41 4.8.3 Reel unwind mechanism.41 4.8.4 Discharge mechanism.41 4.9 Hazards associated with over-wrapping machine.41 4.9.1 Product feed.41 4.9.2 Handles and hand-wheels.42 4.9.3 Tear tape application group .42 4.9.4 Reel unwind mechani
18、sm.42 4.9.5 Discharge mechanism.42 4.10 Hazards associated with roll wrapping machines .43 4.10.1 Product feed.43 4.10.2 Handles and hand-wheels.43 4.10.3 Reel unwind mechanism.43 4.10.4 Discharge mechanism.43 4.11 Hazards associated with foil and band wrapping machines and pleat wrapping machines.4
19、3 4.11.1 Product feed.43 4.11.2 Handles and hand-wheels.44 4.11.3 Reel unwind mechanism.44 4.11.4 Discharge mechanism.44 4.12 Hazards associated with stretch film wrapping machines44 4.12.1 Product feed.44 4.12.2 Reel unwind mechanism.45 4.12.3 Product discharge mechanism 45 4.13 Hazards associated
20、with L-sealing machine 45 4.13.1 Semiautomatic machine45 4.13.2 Fully automatic machine.45 4.14 Hazards associated with skin packaging machines46 4.14.1 Product feed.46 4.14.2 Product discharge.46 4.14.3 Stability of the machine 46 4.14.4 Ergonomics46 4.15 Hazards associated with a shrink tunnel and
21、 hot water dip tank.46 4.15.1 Product transfer system .46 4.15.2 Thermal hazards46 4.15.3 Hazards generated by products.46 4.15.4 Product discharge.47 5 Safety requirements for wrapping machines47 5.1 General47 5.2 General requirements for wrapping machines.47 5.2.1 Requirement to eliminate mechanic
22、al hazards 47 EN 415-5:2006 (E) 4 5.2.2 Electrical requirements.52 5.2.3 Thermal hazards 54 5.2.4 Noise reduction55 5.2.5 Measures to control hazards generated by products and materials56 5.2.6 Ergonomic design principles .57 5.2.7 Requirements to prevent hazards caused by failures.57 5.2.8 Hygienic
23、 design requirements .59 5.2.9 Requirements for mechanisms used on most wrapping machines.60 5.3 Safety requirements for a banding machine.62 5.3.1 General62 5.3.2 Products feed.62 5.3.3 Handles and hand wheels.62 5.3.4 Reel unwind mechanism.63 5.3.5 Discharge mechanism.65 5.4 Safety requirements fo
24、r a sleeve wrapping machine and a stretch banding machine65 5.4.1 General65 5.4.2 Product feed.66 5.4.3 Handles and hand wheels.66 5.4.4 Reel unwind mechanism.66 5.4.5 Tray erecting mechanism .66 5.4.6 Hot melt adhesive equipment.66 5.4.7 Conveyor discharge 67 5.4.8 Shrink tunnel67 5.5 Safety requir
25、ements for a spiral wrapping machine67 5.5.1 General67 5.5.2 Product feed.67 5.5.3 Wrapping head.67 5.5.4 Product discharge mechanism 67 5.5.5 Ergonomics67 5.6 Safety requirements for a fold wrapping machine.68 5.6.1 General68 5.6.2 Product feed.68 5.6.3 Handles and hand wheels.68 5.6.4 Reel unwind
26、mechanism.68 5.6.5 Discharge mechanism.68 5.7 Safety requirements for an extruded product wrapping machine68 5.7.1 General68 5.7.2 Product feed.69 5.7.3 Handles and hand wheels.69 5.7.4 Reel unwind mechanism.69 5.7.5 Discharge mechanism.69 5.8 Safety requirements for a twist wrapping machine .69 5.8
27、.1 General69 5.8.2 Product feed.69 5.8.3 Handles and hand wheels.70 5.8.4 Reel unwind mechanism.70 5.8.5 Discharge mechanism.70 5.8.6 Noise reduction70 5.9 Safety requirements for an over-wrapping machine71 5.9.1 General71 5.9.2 Product feed.71 5.9.3 Handles and hand wheels.71 5.9.4 Tear tape applic
28、ation group71 5.9.5 Reel unwind mechanism.71 5.9.6 Discharge mechanism.71 5.10 Safety requirements for a roll wrapping machine72 5.10.1 General72 5.10.2 Product feed.72 5.10.3 Handles and hand wheels.72 EN 415-5:2006 (E) 5 5.10.4 Reel unwind mechanism.72 5.10.5 Discharge mechanism.72 5.11 Safety req
29、uirements for a foil and band wrapping and a pleat wrapping machine73 5.11.1 General73 5.11.2 Product feed.73 5.11.3 Handles and hand wheels.73 5.11.4 Reel unwind mechanism.73 5.11.5 Discharge mechanism.73 5.12 Safety requirements for a stretch film wrapping machine74 5.12.1 General74 5.12.2 Product
30、 feed.74 5.12.3 Product pushing and elevating devices74 5.12.4 Reel unwind mechanism.74 5.12.5 Product discharge mechanism 74 5.13 Safety requirements for an L-sealing machine 75 5.13.1 General75 5.13.2 Semiautomatic machine76 5.13.3 Fully automatic machine.76 5.14 Safety requirements for a skin pac
31、kaging machine 77 5.14.1 General77 5.14.2 Product feed.77 5.14.3 Product discharge mechanism 77 5.14.4 Stability of the machine 77 5.14.5 Ergonomics77 5.15 Safety requirements for a shrink tunnel and hot water dip tank77 5.15.1 General77 5.15.2 Product transfer system .77 5.15.3 Requirement to preve
32、nt thermal hazard77 5.15.4 Product .78 5.15.5 Product discharge mechanism 78 6 Verification of safety requirements and measures78 6.1 General78 6.2 Visual inspection with machine stopped79 6.2.1 Mechanical parts79 6.2.2 Pneumatic systems.79 6.2.3 Hydraulic systems.79 6.2.4 Electrical systems .79 6.2
33、.5 Guards 79 6.2.6 Design requirements.79 6.3 Measurements with machine stopped.79 6.3.1 Guards 79 6.3.2 Electrical testing79 6.4 Visual inspections with machine running.79 6.4.1 Guards 79 6.4.2 Interlocking devices79 6.4.3 Dissipation of stored energy80 6.5 Measurements with machine running.80 6.5.
34、1 Measurement and declaration of noise emission 80 6.5.2 Temperature.80 6.6 Verification procedures.80 7 Information for use81 7.1 Marking.81 7.2 Signals and warning signs .81 7.3 Instruction handbook82 7.3.1 General82 EN 415-5:2006 (E) 6 7.3.2 Agri-foodstuffs and pharmaceuticals82 7.3.3 Machines ha
35、ndling hazardous products.82 7.3.4 Hot melt adhesive systems.83 7.3.5 Moveable machines fitted with wheels83 7.3.6 Machines incorporating lifting equipment83 Annex A (normative) Noise test code for wrapping machines - grade of accuracy 2 and grade 3.84 A.1 Scope84 A.2 Definitions 84 A.3 Determinatio
36、n of emission sound pressure level at the workstation 84 A.4 Sound power level determination85 A.5 Installation and mounting conditions85 A.6 Operating conditions.85 A.7 Measurement uncertainties88 A.8 Information to be recorded.88 A.9 Information to be reported89 A.10 Declaration and verification o
37、f noise emission values89 Annex B (normative) Methods of safeguarding small and medium sized apertures .91 B.1 Interlocked guard.91 B.2 Interlocked guard with ESPE trip device.93 B.3 ESPE trip device 94 B.4 Automatic guard 95 Annex C (normative) ESPE Muting.96 Annex ZA (informative) Relationship bet
38、ween this European Standard and the Essential Requirements of EU Directives 98/37/EC98 Bibliography99 EN 415-5:2006 (E) 7 Foreword This document (EN 415-5:2006) has been prepared by Technical Committee CEN/TC 146 “Packaging machines - Safety”, the secretariat of which is held by UNI. This European S
39、tandard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2006, and conflicting national standards shall be withdrawn at the latest by December 2006. This document has been prepared under a mandate given to CEN b
40、y the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 415 Safety of packaging machines Part 1: Terminology and classifi
41、cation of packaging machines and associated equipment Part 2: Pre-formed rigid container packaging machines Part 3: Form, fill and seal machines Part 4: Palletisers and depalletisers Part 6: Pallet wrapping machines Part 7: Group and secondary packaging machines Part 8: Strapping machines According
42、to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, L
43、uxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 415-5:2006 (E) 8 Introduction Wrapping machines are used extensively in Europe, in an increasingly wide range of industries. They contain several significant hazard
44、s and have the potential to cause serious injury. This document is a type C standard as defined in EN ISO 12100-1:2003. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. When provisions of this type C sta
45、ndard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence. EN 415-5:2006 (E) 9 1 Scope This European Standard applies to the following groups of machines: wrapping machines which partially wrap products (see Figures 1-4) wrapping
46、 machines which form a complete wrap without sealing (see Figures 5-7) wrapping machines which form a complete wrap with sealing (see Figures 8-14) shrinking equipment which is connected to wrapping machines covered by this standard (see Figures 15-16) The individual machines are described in 3.2 of
47、 this standard. This European Standard deals with safety requirements for machine design, construction, installation, commissioning, operation, adjustment, maintenance and cleaning of wrapping machines. The extent to which hazards, hazardous situations and events are covered are indicated in Clause
48、4 of this document. Exclusions: This standard is not applicable to larger examples of wrapping machines designed to handle products higher than 400 mm and wider than 400 mm. These machines are covered by EN 415-6. This document is not applicable to wrapping machines which are manufactured before the
49、 date of publication of this document by CEN. This standard does not consider the following hazards: Use of wrapping machines in potentially explosive atmospheres; Health, safety or hygiene hazards associated with the products that may be handled by the machines but does include general advice on this subject; Hazards that may be associated with electromagnetic emissions from wrapping machines; Hazards that may be associated with decommissioning wrapping machines. 2 Normative references The