BS-EN-ISO-13705-2006.pdf

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1、BRITISH STANDARD BS EN ISO 13705:2006 Petroleum, petrochemical and natural gas industries Fired heaters for general refinery service The European Standard EN ISO 13705:2006 has the status of a British Standard ICS 75.180.20 ? Licensed Copy: London South Bank University, London South Bank University,

2、 Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS EN ISO 13705:2006 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 December 2006 BSI 2006 ISBN 0 580 49790 9 National foreword This British Standard was published by BSI. It

3、 is the UK implementation of EN ISO 13705:2006. It supersedes BS EN ISO 13705:2002 which is withdrawn. The UK participation in its preparation was entrusted by Technical Committee PSE/17, Materials and equipment for petroleum, petrochemical and natural gas industries, to Subcommittee PSE/17/-/6, Pro

4、cessing equipment and systems for petroleum and natural gas industries. A list of organizations represented on PSE/17/-/6 can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct applic

5、ation. Compliance with a British Standard cannot confer immunity from legal obligations. Amendments issued since publication Amd. No. DateComments Licensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDA

6、RD NORME EUROPENNE EUROPISCHE NORM EN ISO 13705 November 2006 ICS 75.180.20Supersedes EN ISO 13705:2001 English Version Petroleum, petrochemical and natural gas industries - Fired heaters for general refinery service (ISO 13705:2006) Industries du ptrole, de la ptrochimie et du gaz naturel - Rchauff

7、eurs brleurs pour usage gnral dans les raffineries (ISO 13705:2006) Erdl-, petrochemische und Erdgasindustrie - Befeuerte Erhitzer fr den allgemeinen Einsatz in Raffinerien (ISO 13705:2006) This European Standard was approved by CEN on 6 November 2006. CEN members are bound to comply with the CEN/CE

8、NELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any

9、 CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CE

10、N members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Swit

11、zerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No

12、. EN ISO 13705:2006: E Licensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Foreword This document (EN ISO 13705:2006) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures

13、 for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a nati

14、onal standard, either by publication of an identical text or by endorsement, at the latest by May 2007, and conflicting national standards shall be withdrawn at the latest by May 2007. This document supersedes EN ISO 13705:2001. According to the CEN/CENELEC Internal Regulations, the national standar

15、ds organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Roma

16、nia, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 13705:2006 has been approved by CEN as EN ISO 13705:2006 without any modifications. EN ISO 13705:2006 Licensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:45

17、:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Reference number ISO 13705:2006(E) INTERNATIONAL STANDARD ISO 13705 Second edition 2006-11-15 Petroleum, petrochemical and natural gas industries Fired heaters for general refinery service Industries du ptrole, de la ptrochimie et du gaz naturel Rchauff

18、eurs brleurs pour usage gnral dans les raffineries EN ISO 13705:2006 Licensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ii Licensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:4

19、5:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI iii Contents Page Foreword. v Introduction. vi 1 Scope . 1 2 Normative references. 1 3 Terms and definitions. 4 4 General. 11 4.1 Pressure design code. 11 4.2 Regulations . 11 4.3 Heater nomenclature 11 5 Proposals. 15 5.1 Purchasers responsibilities 1

20、5 5.2 Vendors responsibilities. 15 5.3 Documentation 15 5.4 Final records . 17 6 Design considerations . 17 6.1 Process design . 17 6.2 Combustion design 18 6.3 Mechanical design 18 7 Tubes 19 7.1 General. 19 7.2 Extended surface 20 7.3 Materials 21 8 Headers 21 8.1 General. 21 8.2 Plug headers . 22

21、 8.3 Return bends. 23 8.4 Materials 23 9 Piping, terminals and manifolds . 24 9.1 General. 24 9.2 Allowable movement and loads 25 9.3 Materials 27 10 Tube supports. 27 10.1 General. 27 10.2 Loads and allowable stress. 28 10.3 Materials 29 11 Refractories and insulation . 30 11.1 General. 30 11.2 Bri

22、ck and tile construction 31 11.3 Castable construction 32 11.4 Ceramic-fibre construction 32 11.5 Multi-component lining construction . 34 11.6 Materials 34 12 Structures and appurtenances 35 12.1 General. 35 12.2 Structures 35 12.3 Header boxes, doors and ports. 36 EN ISO 13705:2006 Licensed Copy:

23、London South Bank University, London South Bank University, Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI iv 12.4 Ladders, platforms and stairways.36 12.5 Materials.37 13 Stacks, ducts and breeching .38 13.1 General.38 13.2 Design considerations38 13.3 Design methods 39 13.4 Static

24、design40 13.5 Wind-induced vibration design41 13.6 Materials.42 14 Burners and auxiliary equipment42 14.1 Burners.42 14.2 Sootblowers.47 14.3 Fans and drivers .47 14.4 Dampers and damper controls for stacks and ducts47 15 Instrument and auxiliary connections 48 15.1 Flue gas and air.48 15.2 Process

25、fluid temperature49 15.3 Auxiliary connections.49 15.4 Tube-skin thermocouples 50 15.5 Access to connections.50 16 Shop fabrication and field erection.50 16.1 General.50 16.2 Structural-steel fabrication 51 16.3 Coil fabrication52 16.4 Painting and galvanizing53 16.5 Refractories and insulation53 16

26、.6 Preparation for shipment .54 16.7 Field erection.55 17 Inspection, examination and testing.55 17.1 General.55 17.2 Weld examination55 17.3 Castings examination.56 17.4 Examination of other components57 17.5 Testing58 Annex A (informative) Equipment data sheets60 Annex B (informative) Purchasers c

27、hecklist.89 Annex C (informative) Proposed shop-assembly conditions 93 Annex D (normative) Stress curves for use in the design of tube-support elements.95 Annex E (normative) Centrifugal fans for fired-heater systems111 Annex F (normative) Air preheat systems for fired-process heaters128 Annex G (in

28、formative) Measurement of efficiency of fired-process heaters186 Annex H (informative) Stack design .253 Bibliography .263 EN ISO 13705:2006 Licensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI v Foreword ISO (the I

29、nternational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee

30、has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnica

31、l standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bod

32、ies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any

33、 or all such patent rights. ISO 13705 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems. This second edition cancels and replaces the first edition (

34、ISO 13705:2001), which has been technically revised. EN ISO 13705:2006 Licensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI vi Introduction Users of this International Standard should be aware that further or differ

35、ing requirements may be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there i

36、s innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. In International Standards, the SI system of units is used. Where practical in this International Standard, US Customary (USC) units

37、 are included in brackets for information. A bullet (? ?) at the beginning of a clause or subclause indicates that either a decision is required or further information is to be provided by the purchaser. This information should be indicated on data sheets (see examples in Annex A) or stated in the e

38、nquiry or purchase order. Decisions should be indicated on a check list (see example in Annex B). EN ISO 13705:2006 Licensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 1 Petroleum, petrochemical and natural gas ind

39、ustries Fired heaters for general refinery service 1 Scope This International Standard specifies requirements and gives recommendations for the design, materials, fabrication, inspection, testing, preparation for shipment, and erection of fired heaters, air preheaters, fans and burners for general r

40、efinery service. This International Standard is not intended to apply to the design of steam reformers or pyrolysis furnaces. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For un

41、dated references, the latest edition of the referenced document (including any amendments) applies. ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods ISO 1940-1:2003, Mechanical vibration Balance quality requirements for rotors in a constant

42、(rigid) state Part 1: Specification and verification of balance tolerances ISO 8501-1, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel subst

43、rates after overall removal of previous coatings ISO 10684, Fasteners Hot dip galvanized coatings ISO 13704, Petroleum, petrochemical and natural gas industries Calculation of heater-tube thickness in petroleum refineries ISO 15649, Petroleum and natural gas industries Piping IEC 60079 (all parts),

44、Electrical apparatus for explosive gas atmospheres EN 10025-2:20041), Hot rolled products of structural steels Part 2: Technical delivery conditions for non- alloy structural steels ABMA Standard 92), Load Ratings and Fatigue Life for Ball Bearings AMCA 2103), Laboratory Methods of Testing Fans for

45、Aerodynamic Performance Rating AMCA 801:2001, Industrial Process/Power Generation Fans Specifications and Guidelines API 6734), Centrifugal Fans for Petroleum, Chemical and Gas Industry Services 1) European Committee for Standardization (CEN), Rue de Stassart 36, B-1050 Brussels, Belgium. 2) America

46、n Bearing Manufacturers Association, 2025 M. Street, NW, Suite 800, Washington, DC 20036, USA. 3) Air Movement and Control Association, 30 West University Drive, Arlington Heights, IL 60004, USA. 4) American Petroleum Institute, 1220 L Street NW, Washington, DC 20005-4070, USA. EN ISO 13705:2006 Lic

47、ensed Copy: London South Bank University, London South Bank University, Sun Dec 24 04:45:19 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 2 ASME B 17.15), Keys and Keyseats ASME Boiler and Pressure Vessel Code, Section VIII, Pressure Vessels ASTM A 366), Standard Specification for Carbon Structural Ste

48、el ASTM A 53, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless ASTM A 105, Standard Specification for Carbon Steel Forgings for Piping Applications ASTM A 106, Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service ASTM A 123,

49、 Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products ASTM A 143, Standard Practice for Safeguarding Against Embrittlement of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting Embrittlement ASTM A 153, Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware ASTM A 181, Standard Specification for Carbon Steel Forgings, for General-Purpose Piping ASTM A 182, Standard Specification for

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