BS-EN-ISO-20482-2003.pdf

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1、BRITISH STANDARD BS EN ISO 20482:2003 Incorporating Corrigendum No. 1 Metallic materials Sheet and strip Erichsen cupping test The European Standard EN ISO 20482:2003 has the status of a British Standard ICS 77.040.10 ? Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006,

2、Uncontrolled Copy, (c) BSI BS EN ISO 20482:2003 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 8 September 2003 BSI 7 October 2003 ISBN 0 580 42577 0 National foreword This British Standard is the official English language version of EN ISO

3、20482:2003. It is identical with ISO 20482:2003. It supersedes BS 3855:1965 which is withdrawn. The UK participation in its preparation was entrusted by Technical Committee ISE/NFE/4, Mechanical testing of metals, to Subcommittee ISE/NFE/4/2, Ductility testing, which has the responsibility to: A lis

4、t of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Stan

5、dards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standar

6、d does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European

7、developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pages ii and iii, a blank page, pages 1 to 6, the Annex ZA page and a back cover. The BSI copyright notice d

8、isplayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments 14796 Corrigendum No. 1 7 October 2003 Correction to the EN ISO foreword page and addition of the Annex ZA page Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:4

9、2:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 20482 July 2003 ICS 77.040.10 English version Metallic materials - Sheet and strip - Erichsen cupping test (ISO 20482:2003) Matriaux mtalliques - Tles et bandes - Essai demboutissage Erichsen (IS

10、O 20482:2003) Metallische Werkstoffe - Bleche und Bnder - Tiefungsversuch nach Erichsen (ISO 20482:2003) This European Standard was approved by CEN on 2 June 2003. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standa

11、rd the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, Ger

12、man). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Fin

13、land, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de S

14、tassart, 36 B-1050 Brussels 2003 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 20482:2003 E Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI CORRECTED 2003-09-24 Forewo

15、rd This document (EN ISO 20482:2003) has been prepared by Technical Committee ISO/TC 164 “Mechanical testing of metals“ in collaboration with Technical Committee ECISS/TC 1 “Steel - Mechanical testing“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a

16、national standard, either by publication of an identical text or by endorsement, at the latest by January 2004, and conflicting national standards shall be withdrawn at the latest by January 2004. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the followin

17、g countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice

18、The text of ISO 20482:2003 has been approved by CEN as EN ISO 20482:2003 without any modifications. NOTE Normative references to International Standards are listed in Annex ZA (normative). EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled

19、Copy, (c) BSI Reference number ISO 20482:2003(E) INTERNATIONAL STANDARD ISO 20482 First edition 2003-07-01 Metallic materials Sheet and strip Erichsen cupping test Matriaux mtalliques Tles et bandes Essai demboutissage Erichsen EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19

20、 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ii EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards b

21、odies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizati

22、ons, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the

23、 ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of t

24、he member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 20482 was prepared by Technical Committee ISO/TC 164, Mechanical

25、 testing of metals, Subcommittee SC 2, Ductility testing. This first edition of ISO 20482 cancels and replaces ISO 8490:1986 of which it constitutes a technical revision. EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Lice

26、nsed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 1 Metallic materials Sheet and strip Erichsen cupping test 1 Scope This International Standard specifies a standard test method for determining the ability of metallic sheets and strips having a th

27、ickness from 0,1 mm up to 2 mm and a width of 90 mm or greater to undergo plastic deformation in stretch forming. For materials that are thicker and when only narrower strips are available, tools of specified dimensions are provided, in which case subscripts are used, as shown in Table 1. 2 Normativ

28、e references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 4287, Geometrical Product Specif

29、ications (GPS) Surface texture: Profile method Terms, definitions and surface texture parameters 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 through crack crack that goes through the full thickness of the test piece and is just sufficient

30、ly wide to allow light to pass through part of its length 4 Symbols and designations Symbols and designations used in this International Standard are illustrated by Figure 1 and given in Table 1. EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncont

31、rolled Copy, (c) BSI 2 Figure 1 Schematic representation Erichsen cupping index Table 1 Symbols and designations Dimensions in millimetres Test piece and tool dimensions, and Erichsen cupping indices Symbol Designation Standard test Tests with thicker or more narrow sheets a Thickness of the test pi

32、ece 0,1 u a u 2 2 90 mm the centre of any indentation is not less than 45 mm from any edge of the test piece, and not less than 90 mm from the centre of the adjacent indentation. For narrow test pieces the centres of the indentations shall be in the centre of the test piece width and at least one st

33、rip width from the centre of an adjacent indentation. 7.2 The preparation of the test piece shall not produce on the edges any burr or distortion which would prevent it being placed in the machine and which could interfere with the performance of the test. 7.3 Before testing, the test piece shall no

34、t be submitted to any hammering or hot or cold working. EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 4 8 Test conditions In general, the test shall be carried out at a temperature between 10 C and 35 C. The test carried

35、out under controlled conditions, where required, shall be made at a temperature of (23 5)C. 9 Procedure 9.1 Determine the thickness of the test piece to the nearest 0,01 mm. 9.2 Before operating the machine, lightly grease the surfaces of the test piece which will be in contact with punch and die us

36、ing graphite grease. For the recommended composition of the graphite grease, see Annex A. By agreement, another type of lubricant may be used. 9.3 Clamp the test piece between the blank holder and the die. The blank holder force shall be approximately 10 kN. 9.4 Bring the punch, without causing shoc

37、k, into contact with the test piece. Take the measurement of penetration from this point. NOTE Before the test starts, the top of the punch should be on the same level as the upper surface of the blank holder (test point of the calibration). 9.5 Proceed with forming the indentation smoothly, at a ra

38、te between 5 mm/min and 20 mm/min for the standard test. For the test pieces with b 90 mm the rate shall be between 5 mm/min and 10 mm/min. NOTE 1 For manually operated machines, toward the end of the operation, reduce the rate to near the lower limit in order to determine accurately the moment when

39、 a through crack appears. NOTE 2 When using computer controlled testing machines, the reduction of the rate at the end of the test is not necessary, because the test result is directly given by the force/punch displacement diagram. 9.6 Stop the movement of the punch the instant a crack appears throu

40、gh the full thickness of the test piece. 9.7 Measure the depth of penetration to the nearest 0,1 mm. 9.8 A minimum of three tests shall be carried out unless otherwise specified in product standards. The value of Erichsen cupping index IE shall be the average of a minimum of three individual values,

41、 expressed in millimetres. 10 Test report The test report shall include at least the following information: a) reference to this International Standard, i.e., ISO 20482; b) identity of the test piece (test piece orientation); c) thickness of the test piece; d) type of lubricant used; e) appearance o

42、f test piece after rupture, if required; f) value of the Erichsen cupping index, IE, single values if required. EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 5 Annex A (informative) Recommended composition of the graphite

43、 grease It is known that the test results depend on the type of grease used. One representative grease that is known to be suitable has the following characteristics as determined by the relevant material specifications. The grease consists of calcium soap, refined mineral oil and flake graphite. It

44、 should be free from corrosive matter, grit resin, wax and fillers. The grease and its components should conform to the requirements shown in Table A.1. Table A.1 Recommended characteristics of the graphite grease Component Characteristic Recommended value Grease Worked penetration of cone of 150 g

45、at a temperature of 25 C Free acidity Free alkalinity Water content Graphite content 250 to 280 0,2 % max. a oleic acid 0,3 % max. a Ca(OH)2 0,5 % to 1,2 % 23 % to 28 % a Flake graphite Maximum particle size Ash 0,3 mm 4,5 % max. a Mineral oil Viscosity at 37,8 C Closed flash point Ash Neutralizatio

46、n value 100 cS to 120 cS 177 C min. 0,01 % max. a 0,1 mg of KOH/g max. a Mass fraction. EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 6 Bibliography 1 ISO 1302:2002, Geometrical Product Specifications (GPS) Indication of

47、surface texture in technical product documentation EN ISO 20482:2003 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 12:42:09 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Annex ZA (normative) Normative references to international publications with their relevant European publications This Europ

48、ean Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications

49、apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). NOTE Where an International Publication has been modified by common modifications, indicated by (mod.), the relevant EN/HD applies. PublicationYearTitleENYear ISO 42871997Geometrical product specifications (GPS) - Surface texture: Profile method - Terms, definitions and surf

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