BS-ISO-2974-2005.pdf

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1、BRITISH STANDARD BS ISO 2974:2005 Diesel engines High-pressure fuel injection pipe end-connections with 60? ? female cone ICS 43.060.40 ? Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS ISO 2974:2005 This British Standard was published un

2、der the authority of the Standards Policy and Strategy Committee on 10 June 2005 BSI 10 June 2005 ISBN 0 580 45932 2 National foreword This British Standard reproduces verbatim ISO 2974:2005 and implements it as the UK national standard. The UK participation in its preparation was entrusted to Techn

3、ical Committee MCE/22, Engines for road vehicles, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international publications referred to in this document may be

4、found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are r

5、esponsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and ke

6、ep UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the ISO title page, pages ii to iii, a blank page, pages 1 to 5 and a back cover. The BSI copyright notice d

7、isplayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Reference number ISO 2974:2005(E) INTERNATIONAL STANDARD ISO 297

8、4 Sixth edition 2005-03-01 Diesel engines High-pressure fuel injection pipe end-connections with 60 female cone Moteurs diesels Raccords finaux cne femelle de 60 pour lignes dinjection de combustible haute pression BS ISO 2974:2005 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+

9、00:00 2006, Uncontrolled Copy, (c) BSI ii BS ISO 2974:2005 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO memb

10、er bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, government

11、al and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Direct

12、ives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodie

13、s casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 2974 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee

14、 SC 7, Injection equipment and filters for use on road vehicles. This sixth edition cancels and replaces the fifth edition (ISO 2974:2000), Table 1 of which has been technically revised (addition of tube outside diameter of 7 mm). BS ISO 2974:2005 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov

15、26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI blank BS ISO 2974:2005 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 1 Diesel engines High-pressure fuel injection pipe end-connections with 60 female cone 1 Scope This International S

16、tandard specifies the dimensional requirements of high-pressure pipe end-connections for diesel (compression-ignition) engine fuel injection equipment. It is applicable to externally threaded end-connections of types 1 and 2 having a 60 female cone (see Figures 1 to 3), as well as to the pipe end as

17、semblies of high-pressure fuel injection pipes with outside diameters of up to and including 12 mm (see Table 1). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated refere

18、nces, the latest edition of the referenced document (including any amendments) applies. ISO 261:1998, ISO general purpose metric screw threads General plan ISO 3508:1976, Thread run-outs for fasteners with thread in accordance with ISO 261 and ISO 262 3 Requirements 3.1 Dimensions and tolerances Fig

19、ures 1 and 2 indicate the basic requirements for the end-connection at the fuel injector and fuel injection pump to allow interchangeability for high-pressure fuel injection pipe assemblies. The 60 female cone and its relationship to the external thread of the end-connection shall meet the requireme

20、nts of Figure 1. However, variations at the smaller end of the female cone as shown in Figure 3 are acceptable. Dimensions and tolerances are given in Table 1. Unspecified details are left to the manufacturers choice. With reference dimension T in Figures 1 and 2, the external thread may be of eithe

21、r type 1 or type 2. However, it shall be possible to screw the GO-gauge for the thread up to the plane specified by dimension T for both types. Figure 4 identifies the pipe end assembly dimensions that are important to sealing - those normally on the leading edge of the sealing face of the connectio

22、n end (see also 3.2). 3.2 Materials The specification of material and heat treatment shall be made according to the intended use. BS ISO 2974:2005 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 2 To ensure that deformation takes place at th

23、e sealing face of the connection end, the connection end of the high-pressure injection pipe shall be softer than the female cone of the end-connection of the fuel injection pump or the fuel injector. 4 Designation An end-connection conforming to this International Standard shall be designated by th

24、e following elements, in the order given: a) reference to this International Standard; b) the shape, in accordance with Figure 3; c) the tube outside diameter, in millimetres; d) the thread designation, in accordance with ISO 261. EXAMPLE An end-connection of shape A, of pipe outside diameter 10 mm,

25、 with an M22 ? 1,5 thread is designated: ISO 2974 A 10 ? ? ? ? M22 ? ? ? ? 1,5 Dimensions in millimetres, surface roughness values in micrometres Key 1 chamfer to root of thread 2female sealing face NOTE See Table 1 for dimensions A, E, S and T. a SeeFigure 3. Figure 1 End-connection, type 1 BS ISO

26、2974:2005 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 3 NOTE 1 All dimensions and specifications other than the undercut a are the same as for type 1. NOTE 2 See Table 1 for dimension T. a Undercut in accordance with ISO 3508. Figure 2 E

27、nd-connection, type 2 Dimensions in millimetres a) Shape A b) Shape B c) Shape C Key 1 reference diameter plane NOTE See Table 1 for dimensions S, F1and F3. Figure 3 Shapes of detail X (Figure 1) on female cones, types 1 and 2 BS ISO 2974:2005 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 1

28、4:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 4 Dimensions in millimetres Key 1 connection end sealing face 2 chamfer to root of threads NOTE See Table 1 for dimensions A, G, L, P and S. a The connection end bore entrance configuration shall be so chosen that, after final assembly, the pipe ins

29、ide diameter is not reduced. b 58 ? 1 included angle (other shapes by agreement). c Design of the shoulder of connection end and the connector nut shall be agreed between customer and manufacturer. Figure 4 Pipe end assembly Table 1 Dimensions in millimetres Thread a Reference diameter F1bF3b EPGLTT

30、ube outside diameter AS?0,1max. 0,3 0 ? ?0,5 0,5 0 ? max.min. 4,5 M10 ? 1,25 M12 ? 1,5 5 1,12 to 2,24 0,8 7 0,5 7 10 6 M12 ? 1,5 M14 ? 1,5 6,5 1,5 to 3 6,1 0,8 9 0,8 8 11 7 M14 ? 1,5 6,5 cor 7,5 1,5 to 3 6,1 0,8 9c or 10,50,8 8 11 8 M16 ? 1,5 M18 ? 1,5 M22 ? 1,5 8,5 2 to 4 7,3 2,6 11,5 0,9 11 16,5 1

31、0 M20 ? 1,5 M22 ? 1,5 M24 ? 1,5 10,5 2,5 to 5 9,3 2,6 13,5 0,9 12,5 18 12 M22 ? 1,5 M26 ? 1,5 12,5 3 to 5 10,3 2,6 15,5 1,8 15,5 21 a Tolerance classes of threads: 6g for external threaded end-connection; 6H for connector nuts. b Dimension F1 shall be adapted to the inside diameter of the pipe for t

32、he sake of optimum flow conditions. If required, for instance for edge filters, application of dimension F3 is allowed. c In case outer diameter P of 9 is used with reference diameter S of 6,5 mm, then a connector collar shall be applied for strengthening. BS ISO 2974:2005 Licensed Copy: sheffieldun

33、 sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 5 Bibliography 1 ISO 7876-4, Fuel injection equipment Vocabulary Part 4: High-pressure pipes and end-connections BS ISO 2974:2005 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrol

34、led Copy, (c) BSI BS ISO 2974:2005 BSI 389 Chiswick High Road London W4 4AL BSI British Standards Institution BSI is the independent national body responsible for preparing British Standards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal C

35、harter. Revisions British Standards are updated by amendment or revision. Users of British Standards should make sure that they possess the latest amendments or editions. It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an inac

36、curacy or ambiguity while using this British Standard would inform the Secretary of the technical committee responsible, the identity of which can be found on the inside front cover. Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400. BSI offers members an individual updating service called PLUS whi

37、ch ensures that subscribers automatically receive the latest editions of standards. Buying standards Orders for all BSI, international and foreign standards publications should be addressed to Customer Services. Tel: +44 (0)20 8996 9001. Fax: +44 (0)20 8996 7001. Email: ordersbsi-. Standards are als

38、o available from the BSI website at http:/www.bsi-. In response to orders for international standards, it is BSI policy to supply the BSI implementation of those that have been published as British Standards, unless otherwise requested. Information on standards BSI provides a wide range of informati

39、on on national, European and international standards through its Library and its Technical Help to Exporters Service. Various BSI electronic information services are also available which give details on all its products and services. Contact the Information Centre. Tel: +44 (0)20 8996 7111. Fax: +44

40、 (0)20 8996 7048. Email: infobsi-. Subscribing members of BSI are kept up to date with standards developments and receive substantial discounts on the purchase price of standards. For details of these and other benefits contact Membership Administration. Tel: +44 (0)20 8996 7002. Fax: +44 (0)20 8996

41、 7001. Email: membershipbsi-. Information regarding online access to British Standards via British Standards Online can be found at http:/www.bsi- Further information about BSI is available on the BSI website at http:/www.bsi-. Copyright Copyright subsists in all BSI publications. BSI also holds the

42、 copyright, in the UK, of the publications of the international standardization bodies. Except as permitted under the Copyright, Designs and Patents Act 1988 no extract may be reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, photocopying, recording or o

43、therwise without prior written permission from BSI. This does not preclude the free use, in the course of implementing the standard, of necessary details such as symbols, and size, type or grade designations. If these details are to be used for any other purpose than implementation then the prior written permission of BSI must be obtained. Details and advice can be obtained from the Copyright & Licensing Manager. Tel: +44 (0)20 8996 7070. Fax: +44 (0)20 8996 7553. Email: copyrightbsi-. Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 26 14:13:14 GMT+00:00 2006, Uncontrolled Copy, (c) BSI

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