ISO-5483-2003.pdf

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1、 Reference number ISO 5483:2003(E) ISO 2003 INTERNATIONAL STANDARD ISO 5483 Second edition 2003-02-15 Ships and marine technology Drain facilities from oil and water tanks Navires et technologie maritime quipement de vidange des rservoirs dhuile et deau ISO 5483:2003(E) PDF disclaimer This PDF file

2、may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the re

3、sponsibility of not infringing Adobes licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-crea

4、tion parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. ISO 2003 All rights reserved. Unles

5、s otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO co

6、pyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2003 All rights reserved ISO 5483:2003(E) ISO 2003 All rights reserved iii Contents Page Forewordiv Introduction v 1 Scope1 2 Normativ

7、e references .1 3 Designation2 4 General assembly arrangement 2 4.1 Assembly .2 4.2 Threads 3 4.3 Materials.3 5 Mounting4 5.1 Type A 4 5.2 Type B 6 5.3 General for Types A and B.8 6 Parts production .8 6.1 Welding ring Type A.8 6.2 Welding ring Type B.10 7 Drain screws11 7.1 For water tanks Type A11

8、 7.2 For water tanks Type B12 7.3 For oil tanks Type A.14 7.4 For oil tanks Type B.15 8 Marking and location16 ISO 5483:2003(E) iv ISO 2003 All rights reserved Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies)

9、. The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non

10、-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part

11、 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting

12、a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 5483 was prepared by Technical Committee ISO/TC 8, Ships and marine technology, Subcommit

13、tee SC 3, Piping and machinery. This second edition cancels and replaces the first edition (ISO 5483:1977), which has been technically revised. -,-,- ISO 5483:2003(E) ISO 2003 All rights reserved v Introduction Throughout this International Standard, the minimum essential criteria are identified by

14、the use of the key word “shall”. Recommended criteria are identified by the use of the key word “should”, and while not mandatory are considered to be of primary importance in providing serviceable, economical and practical designs. Deviations from the recommended criteria should occur only after ca

15、reful consideration, extensive testing and thorough service evaluation have shown alternative methods to be satisfactory. INTERNATIONAL STANDARD ISO 5483:2003(E) ISO 2003 All rights reserved 1 Ships and marine technology Drain facilities from oil and water tanks 1 Scope This International Standard s

16、pecifies dimensions and materials for welding rings and drain screws situated at the bottom of oil and water tanks. Oil and water tanks occur as: built-in tanks, as an integrated part of the hull structure, and, detachable tanks, located in appropriate rooms and compartments. This standard covers fa

17、cilities for both instances. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applie

18、s. ISO 68, ISO general purpose screw threads Basic profile ISO 261, ISO general-purpose metric screw threads General plan ISO 683-13, Heat-treatable steels, alloy steels and free-cutting steels Part 13: Wrought stainless steels ISO 965-1, ISO general-purpose metric screw threads Tolerances Part 1: P

19、rinciples and basic data ISO 965-2, ISO general purpose metric screw threads Tolerances Part 2: Limits of sizes for general purpose external and internal screw Medium quality ISO 965-3, ISO general purpose metric screw threads Tolerances Part 3: Deviations for constructional screw threads ISO 2768-1

20、, General tolerances Part 1: Tolerances for linear and angular dimensions without individual tolerance indications ISO 5483:2003(E) 2 ISO 2003 All rights reserved 3 Designation For the purposes of this International Standard, two types of drain facilities are covered: Type A, which is universally ap

21、plicable, especially where flush mounting with the outer surface of hull-plating at any plate thickness is required, and Type B, which is usable in all other instances where the above-mentioned requirement is not applicable. NOTE Both Type A and Type B arrangements are identified by the following tw

22、o categories of drain plugs: square wrench connection for water tanks, and hexagonal wrench connection for oil tanks. 4 General assembly arrangement 4.1 Assembly For Type A, refer to Figure 1 and Table 1. For Type B, refer to Figure 2 and Table 2. NOTE The extreme left and right sections represent h

23、ull plating. Figure 1 General arrangement for Type A Table 1 Parts list for Type A Part No. Part name Size 162 mm 1 Welding ring 350 mm M42 2 2 Drain screw M72 3 3 Gasket ISO 5483:2003(E) ISO 2003 All rights reserved 3 NOTE The extreme left and right sections represent hull plating. Figure 2 General

24、 arrangement for Type B Table 2 Parts list for Type B Part No. Part name Size 8 mm 15 mm 1 Welding ring 22 mm M42 2 2 Drain screw M72 3 3 Gasket 4.2 Threads For both types, the threads shall be in accordance with ISO 68-1, ISO 261 and ISO 965-1, ISO 965-2 and ISO 965-3. NOTE A non-toxic anti-seize c

25、ompound grease may be used on the thread surfaces. 4.3 Materials The welding ring, drain screw and gasket materials should be as given in Table 3. Other materials shall be of equivalent quality and in all respects suitable for the intended purpose. Table 3 Material list for both types Component Mate

26、rial Designation Welding ring Steel. To be of similar quality as surrounding tank bottom steel plating Shipbuilding steel Stainless steel ISO 683-13 Austenitic steel Type 20A Drain screw Copper-aluminium alloy Hackle flax Gasket Lead compound, soft hemp packing or equivalent -,-,- ISO 5483:2003(E) 4

27、 ISO 2003 All rights reserved 5 Mounting 5.1 Type A For Type A mountings, see Figures 1, 3, 4 and Table 4. For parts identification, see Table 1. a) Type A.1 mounting (see Table 4) b) Type A.2 mounting (see Table 4) a Inner side of bottom plate Figure 3 Type A mounting (see Table 1 for parts identif

28、ication) -,-,- ISO 5483:2003(E) ISO 2003 All rights reserved 5 Table 4 Main dimensions for Type A assembly Dimensions in millimetres Size Type d t 162 A-1 165 u 27,5 350 A-2 353 W 27,5 u 38 NOTE For detailed dimensions, see Figure 8 and Table 6. NOTE 1 Ensure that alternate sections of the circumfer

29、ence are welded in sequence as shown to avoid heat deformation. Weld the 90 shown as “1”, skip 90, then weld section “2.” Skip 180 and weld section “3.” Skip 90 and weld section “4,” the last section. NOTE 2 Completed welding to be examined for cracks, see 5.3. Figure 4 Welding sequence ISO 5483:200

30、3(E) 6 ISO 2003 All rights reserved 5.2 Type B For Type B mountings, see Figures 2, 5, 6, 7 and 9, and Table 5. Dimensions in millimetres a Section A-A R3 max b Hole in the bottom plating. Figure 5 For plate thickness 8 mm up to 14,5 mm (see Table 2 for description of 1 to 3) Table 5 Main dimensions

31、 for Type B assembly Dimensions in millimetres Size Type h2 d1 35 B-1 35 M 42 2 40 B-2 40 M 72 3 NOTE For dimensions references, see Figure 9 and Table 7. -,-,- ISO 5483:2003(E) ISO 2003 All rights reserved 7 Dimensions in millimetres NOTE For other dimensions and details, see Figures 5 and 9. Figur

32、e 6 For plate thickness 15 mm to 21,5 mm ISO 5483:2003(E) 8 ISO 2003 All rights reserved Dimensions in millimetres NOTE For other dimensions and details, see Figures 5 and 9. Figure 7 For plate thickness 22 mm and beyond 5.3 General for Types A and B For welding, compliance with the rules of classif

33、ication societies shall be observed. See Figure 4. 6 Parts production 6.1 Welding ring Type A Details of Type A welding rings are given in Figure 8 and Table 6. The drain screw and welding ring shall conform to the details of Figures 8 and 10. -,-,- ISO 5483:2003(E) ISO 2003 All rights reserved 9 Di

34、mensions in millimetres No sharp edges Figure 8 Type A welding ring (see Table 6 for main dimensions) Table 6 Designations for welding rings in Type A drain facilities for water tanks Dimensions in millimetres Type l1 l2 l3 D1 D2 Mass kg A-1.1 A-1.2 6 10 3 10 18 12 110 128 162 8,2 A-2.1 A-2.2 6 10 3

35、 10 18 12 298 315 350 16,8 NOTE For Type A, an M42 2 thread may be utilized, see ISO 965-1 and ISO 965-2. ISO 5483:2003(E) 10 ISO 2003 All rights reserved 7H in Figure 8 represent the allowable tolerance of the nut minor diameter, which is 0,475 0 mm+, and the tolerance of the nut pitch diameter whi

36、ch is 0,3 0 mm+. 8g in Figure 8 represents the allowable tolerance of the bolt major diameter, which is 0,038 0,488mm , and the tolerance of the bolt pitch diameter, which is 0,038 0,318mm . Tolerances: ISO 2768-1, designation m. Description: Designation - ISO No. - Type - D2 EXAMPLE Welding ring -

37、ISO 5483 - A 2.2 - 350 6.2 Welding ring Type B For details of Type B welding rings, see Figure 9 and Table 7. Dimensions in millimetres Slit for h1 = 22 mm a R3 max. Figure 9 Type B welding ring cross-section and overhead view ISO 5483:2003(E) ISO 2003 All rights reserved 11 Table 7 Dimensions for T

38、ype B welding rings Dimensions in millimetres Thread d1 h1 Female thread a d4 h2 t Mass kg Major diameter Minor diameter 8 6,9 M42 2 15 41,201 40,335 57 35 10 6,6 22 6,5 8 7,0 M72 3 15 70,551 69,252 92 40 13 6,8 22 6,6 a These diameters are 0,5 mm bigger than stated in ISO 965. Description: Designat

39、ion - ISO No. - Thread (d1) - h1 EXAMPLE Welding ring - ISO 5483 - M42 2 - 15. 7 Drain screws 7.1 For water tanks Type A For details of drain screws for water tanks of Type A, see Figure 10. -,-,- ISO 5483:2003(E) 12 ISO 2003 All rights reserved Dimensions in millimetres Figure 10 Drain screws (see

40、also Figure 8) NOTE For Type A - M72 3 may be utilized, see ISO 965-1 and ISO 965-2. Description: Designation - ISO No. - Type - W - Thread EXAMPLE Screw - ISO 5483 - A - W - M72 3. 7.2 For water tanks Type B For details of drain screws for water tanks of Type B, see Figure 11 and Table 8. ISO 5483:

41、2003(E) ISO 2003 All rights reserved 13 Dimensions in millimetres a Thread undercut ISO Figure 11 Drain screws for water tanks, Type B Designation of a screw (D) with thread d1 = M42 2: Description: Designation - ISO No. - Type - W - Thread. EXAMPLE Plug - ISO 5483 - B - W - M42 2. -,-,- ISO 5483:20

42、03(E) 14 ISO 2003 All rights reserved Table 8 Details for Type B drain plugs in water tanks Thread d1 d2 d3 e h3 h4 h5 h6 s Mass D12 H11 kg M42 2 55 32 30,6 40 20 7 6 26 0,55 M72 3 90 38 36,6 45 25 10 5 32 1,25 7.3 For oil tanks Type A For details of drain screws for oil tanks of Type A, see Figure

43、12. Dimensions in millimetres NOTE 4k 41 and 6k 30 are Width Across Flats (WAF). Figure 12 Drain screw Description: Designation - ISO No. - Type - Thread EXAMPLE Screw - ISO 5483 - A - M72 3. ISO 5483:2003(E) ISO 2003 All rights reserved 15 7.4 For oil tanks Type B For details of the drain screw for

44、 oil tanks of Type B, see Figure 13 and Table 9. a Thread undercut ISO b Rounded Figure 13 Drain screw Table 9 Details for Type B drain plugs in oil tanks Thread d1 d2 d3 e h3 h4 h5 h6 s Mass D12 H11 kg M42 2 55 32 30,6 40 20 7 6 26 0,55 M72 3 90 38 36,6 45 25 10 5 32 1,25 Designation of a screw (D)

45、 with thread d1 = M42 2: Description: Designation - ISO No. - Type Thread EXAMPLE Screw - ISO 5483 - B - M42 2. ISO 5483:2003(E) 16 ISO 2003 All rights reserved 8 Marking and location The location for the drain facility is to be shown on the ships docking plan, tank plan, or on the arrangement plan

46、of drain facilities. See Figure 14. Allocated numbers shall be in consecutive order, commencing from aft. a Looking towards ships side b Marking of welding plate c Forward d Looking towards centreline NOTE Number 17 above is marked on the welding plate and is also the number of the drain screw. Figure 14 Markings ISO 5483:2003(E) ICS 47.020.30 Price based on 16 pages ISO 2003 All rights reserved

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