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1、TM 9-2350-277-20-5 TECHNICAL MANUAL UNIT MAINTENANCE MANUAL FOR CARRIER, PERSONNEL, FULL TRACKED, ARMORED M113A3 2350-01-219-7577 (EIC AEY) CARRIER, COMMAND POST, LIGHT TRACKED M577A3 2350-01-369-6085 (EIC AE7) CARRIER, ANTI-TANK (TOW), FULL TRACKED, ARMORED M901A3 2350-01-369-7253 (EIC AFD) CARRIER
2、, FIRE SUPPORT PERSONNEL, FULL TRACKED, ARMORED M981A3 2350-01-369-6079 (EIC AFB) CARRIER, SMOKE GENERATOR, FULL TRACKED M1059A3 2350-01-369-6083 (EIC AFA) CARRIER, MORTAR, 120-MM M121, SELF-PROPELLED M1064A3 2350-01-369-6082 (EIC AE8) CARRIER, STANDARDIZED INTEGRATED COMMAND POST SYSTEM (SICPS) M10
3、68A3 2350-01-369-6086 (EIC AFC) CARRIER, MECHANIZED SMOKE OBSCURANT M58 2350-01-418-6654 (EIC 5CG) DISTRIBUTION STATEMENT A Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY 2 January 2001 TM 9-2350-277-20-5 A/B INSERT LATEST UPDATED PAGES / WORK PACKAGES.
4、DESTROY SUPERSEDED DATA. LIST OF EFFECTIVE PAGES / WORK PACKAGES NOTE: Updates to all portions of this TM are indicated by a vertical bar in the outer margin of the page. Dates of issue for original and updated pages / work packages are: Original 0 (2 January 2001) TOTAL NUMBER OF PAGES FOR FRONT AN
5、D REAR MATTER IS 138 AND TOTAL NUMBER OF WORK PACKAGES IS 185 CONSISTING OF THE FOLLOWING: Page / WP No.* Change No. Page / WP No.* Change No. Page / WP No.* Change No. Title0 A/B0 i-xxx blank0 WP 0627 00 0812 000 1-940 Authentication0 Blank0 DA 2028-2/Back0 Metric Chart0 Back Cover0 * Zero in this
6、column indicates an original page or work package. TM 9-2350-277-20-5 TECHNICAL MANUAL UNIT MAINTENANCE MANUAL CARRIER, PERSONNEL, FULL TRACKED, ARMORED M113A3 NSN 2350-01-219-7577 (EIC AEY) CARRIER, COMMAND POST, LIGHT TRACKED M577A3 NSN 2350-01-369-6085 (EIC AE7) CARRIER, ANTI-TANK (TOW), FULL TRA
7、CKED, ARMORED M901A3 NSN 2350-01-369-7253 (EIC AFD) CARRIER, FIRE SUPPORT PERSONNEL, FULL TRACKED, ARMORED M981A3 NSN 2350-01-369-6079 (EIC AFB) CARRIER, SMOKE GENERATOR, FULL TRACKED M1059A3 NSN 2350-01-369-6083 (EIC AFA) CARRIER, MORTAR, 120-MM M121, SELF-PROPELLED M1064A3 NSN 2350-01-369-6082 (EI
8、C AE8) CARRIER, STANDARDIZED INTEGRATED COMMAND POST SYSTEM (SICPS) M1068A3 NSN 2350-01-369-6086 (EIC AFC) CARRIER, MECHANIZED SMOKE OBSCURANT M58 NSN 2350-01-418-6654 (EIC 5CG) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you fi nd any mistakes or if you
9、know of a way to improve the procedures, please let us know. Submit your DA Form 2028-2 (Recommended Changes to Equipment Technical Publications), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is http:/aeps.ria.army.mil. If you need a password, scr
10、oll down and click on “ACCESS REQUEST FORM”. The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also
11、mail, fax, or email your letter, DA Form 2028 or DA Form 2028-2 direct to: Commander, U.S. Army Tank-automotive and Armaments Command, ATTN: AMSTA-LC-CIPWT (Tech Pubs Control Point), Rock Island, IL 61299-7630. The email address is TACOM-TECH-PUBSria.army.mil. The fax number is DSN 793-0726 or comme
12、rcial (309) 782-0726. DISTRIBUTION STATEMENT A Approved for public release; distribution is unlimited. i TM 9-2350-277-20-5 TABLE OF CONTENTS WP Sequence No. Volume 1 WARNING SUMMARY HOW TO USE THIS MANUAL CHAPTER 1 UNIT INTRODUCTORY INFORMATION WITH THEORY OF OPERATION GENERAL INFORMATION000100 EQU
13、IPMENT DESCRIPTION.0002 00 THEORY OF OPERATION0003 00 REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT0004 00 CHAPTER 2 UNIT TROUBLESHOOTING PROCEDURES INTRODUCTION TO HOW TO USE TROUBLESHOOTING0005 00 MALFUNCTION/SYMPTOM INDEX WP.0006 00 ENGINE CHARGING SYSTEM SCHEMATIC (ALL EXCEPT M981A3 O
14、NLY).0007 00 ENGINE CHARGING SYSTEM SCHEMATIC (M981A3 ONLY)0008 00 ENGINE FUEL SYSTEM SCHEMATIC (ALL EXCEPT M577A3 AND M1068A3).0009 00 ENGINE FUEL SYSTEM SCHEMATIC (M577A3 AND M1068A3 ONLY)0010 00 ENGINE STARTER CIRCUIT SCHEMATIC (ALL EXCEPT M981A3).0011 00 ENGINE STARTER CIRCUIT SCHEMATIC (M981A3
15、ONLY)0012 00 ENGINE AIR BOX HEATER SCHEMATIC.0013 00 ENGINE OVERHEATS0014 00 ENGINE OVERCOOLS0015 00 ENGINE DOES NOT CRANK.0016 00 ENGINE DOES NOT START (COLD WEATHER ONLY).0017 00 WAIT INDICATOR FLASHES DURING START ATTEMPTS (PREGLOW OR AFTERGLOW)001800 WAIT INDICATOR LIGHT DOESNT LIGHT.0019 00 ENG
16、INE CRANKS SLOWLY002000 ENGINE CRANKS BUT WILL NOT START.0021 00 ENGINE CRANKS BUT WONT START BELOW 40?(AIR BOX HEATER IS USED).0022 00 ENGINE CRANKS BUT WONT START BELOW 40?F (GLOW PLUGS ARE USED)0023 00 ENGINE RUNS ROUGH, STALLS, OR DOESNT PUT OUT FULL POWER0024 00 GENERATOR MALFUNCTIONS AS INDICA
17、TED BY BATTERY/GENERATOR INDICATOR0025 00 ENGINE OIL LOW PRESSURE INDICATOR COMES ON0026 00 ELECTRICAL SCHEMATIC (ALL EXCEPT M981A3)0027 00 ELECTRICAL SCHEMATIC (M981A3 ONLY)0028 00 ii TM 9-2350-277-20-5 TABLE OF CONTENTS (cont) WP Sequence No. NO EXTERIOR LIGHTS OPERATE.0029 00 BLACKOUT DRIVE LIGHT
18、 DOESNT WORK.0030 00 SERVICE HEADLIGHTS DONT WORK0031 00 INFRARED HEADLIGHT(S) DONT WORK0032 00 SERVICE AND/OR BLACK OUT STOP LIGHTS MALFUNCTION.0033 00 BLACKOUT MARKER LIGHT(S) DONT WORK.0034 00 SERVICE TAILLIGHT DOESNT WORK0035 00 TRAILER LIGHTS DONT WORK.0036 00 HORN DOES NOT WORK0037 00 INSTRUME
19、NT PANEL AND/OR TRANS CONTROLLER ILLUMINATION LIGHTS MALFUNCTION.0038 00 DOME LIGHT(S) DO NOT WORK.0039 00 DOME LIGHT MALFUNCTION (M577A3 ONLY).0040 00 BLACKOUT DOME LIGHTS DO NOT WORK (M1068A3 ONLY).0041 00 RIGHT REAR UTILITY OUTLET/ADMITTANCE BUZZER WORKS IMPROPERLY (M577A3 AND M1068A3 ONLY)0042 0
20、0 LEFT REAR UTILITY OUTLET/BLOWER DOES NOT WORK (M577A3 AND M1068A3 ONLY)0043 00 RADIO(S) DONT WORK.0044 00 SMOKE GRENADE LAUNCHER(S) MALFUNCTION (M113A3, M901A3, M981A3, AND M1059A3 ONLY).0045 00 INDICATORS SCHEMATIC (ALL EXCEPT M981A3).0046 00 INDICATORS SCHEMATIC (M981A3 ONLY)004700 MASTER SWITCH
21、 ON INDICATOR DOESNT LIGHT.0048 00 FUEL LEVEL INDICATOR MALFUNCTIONS.0049 00 HIGH BEAM INDICATOR LIGHT DOESNT WORK005000 BATTERY/GENERATOR INDICATOR MALFUNCTIONS0051 00 PARKING BRAKE INDICATOR MALFUNCTIONS.0052 00 COOLANT TEMP INDICATOR MALFUNCTIONS0053 00 STEERING LOCKED INDICATOR MALFUNCTIONS0054
22、00 ENGINE OIL LOW PRESSURE INDICATOR MALFUNCTIONS.0055 00 TRANSMISSION OIL LOW PRESSURE INDICATOR MALFUNCTIONS.0056 00 TRANS OIL HI TEMP INDICATOR MALFUNCTIONS.0057 00 ENGINE COOLANT LOW LEVEL INDICATOR MALFUNCTIONS0058 00 TRANS FILTER CLOGGED INDICATOR MALFUNCTIONS.0059 00 TRANSMISSION SYSTEM SCHEM
23、ATIC.006000 CARRIER MOVES WITH TRANSMISSION IN SL006100 CARRIER DOES NOT MOVE IN ANY SHIFT LEVER POSITION.0062 00 CARRIER DRIFTS OR DOES NOT STEER.0063 00 SERVICE AND/OR PARKING BRAKE WONT HOLD CARRIER.0064 00 TRANSMISSION WONT UPSHIFT OR SHIFTS ERRATICALLY IN 1-4 POSITION.0065 00 TRANSMISSION DOES
24、NOT DOWNSHIFT IN 1-4 POSITION0066 00 iii TM 9-2350-277-20-5 TABLE OF CONTENTS (cont) WP Sequence No. TRANSMISSION DOES NOT HOLD 1ST POSITION0067 00 TRANSMISSION DOES NOT HOLD 2ND POSITION.0068 00 TRANSMISSION DOES NOT HOLD 3RD POSITION0069 00 TRANSMISSION DOES NOT REVERSE.0070 00 TRANSMISSION DOES N
25、OT PIVOT STEER0071 00 TRANSMISSION HIGH TEMP INDICATOR COMES ON.007200 TRANSMISSION LOW LUBE INDICATOR COMES ON0073 00 STEERING LOCK SCHEMATIC (SOLENOID-ACTIVATED LOCK)0074 00 STEERING LOCK SCHEMATIC (CABLE-ACTIVATED LOCK).0075 00 SOLENOID-ACTIVATED STEERING LOCK MALFUNCTIONS0076 00 CABLE-ACTIVATED
26、STEERING LOCK MALFUNCTIONS.0077 00 BILGE PUMP SCHEMATIC (ALL EXCEPT M981A3).007800 BILGE PUMP SCHEMATIC (M981A3 ONLY)0079 00 FRONT AND/OR REAR BILGE PUMP(S) AND/OR LIGHTS DONT WORK.0080 00 RAMP SCHEMATIC0081 00 RAMP WILL NOT LOWER.0082 00 RAMP OPERATION IS SLOW OR SLUGGISH.0083 00 RAMP WILL NOT RAIS
27、E OR FREE FALLS.0084 00 PERSONNEL HEATER SCHEMATIC0085 00 PERSONNEL HEATER MALFUNCTIONS0086 00 COOLANT HEATER SCHEMATIC (ALL EXCEPT M981A3).0087 00 COOLANT HEATER SCHEMATIC (M981A3 ONLY).0088 00 COOLANT HEATER MALFUNCTIONS0089 00 POWER CONTROL ENCLOSURE A1 DC INPUT/OUTPUT INOPERATIVE (M1068A3 ONLY).
28、0090 00 NO AC POWER FROM TENT INTERFACE PANEL A5 (M1068A3 ONLY).0091 00 NO DC POWER FROM TENT INTERFACE PANEL A5 (M1068A3 ONLY).0092 00 NO POWER FROM ROADSIDE AC POWER EXTENSION BOX A6 (M1068A3 ONLY)0093 00 NO POWER FROM CURBSIDE AC POWER EXTENSION BOX A7 (M1068A3 ONLY)0094 00 NO POWER FROM DC POWER
29、 EXTENSION BOX A9 (ALL EXCEPT JACK J23) (M1068A3 ONLY).0095 00 NO POWER FROM DC POWER EXTENSION BOX A9, JACK J23 (JTIDS) (M1068A3 ONLY)0096 00 NO DC POWER TO SINGLE POINT LAN GROUND BOX A15 (M1068A3 ONLY)0097 00 NO POWER FROM UPS POWER EXTENSION BOX A18 (M1068A3 ONLY).0098 00 NO POWER FROM CURBSIDE
30、UPS POWER EXTENSION BOX A19 (M1068A3 ONLY)0099 00 NO AC/DC INPUT TO ATCCS UPS POWER BOX (M1068A3 ONLY)0100 00 IN BLACKOUT MODE, FLUORESCENT LIGHTS OPERATE INCORRECTLY (M1068A3 ONLY).0101 00 FLUORESCENT LIGHTS DO NOT OPERATE (M1068A3 ONLY)0102 00 iv TM 9-2350-277-20-5 TABLE OF CONTENTS (cont) WP Sequ
31、ence No. VEHICLE BATTERIES DISCHARGE WITH EXTERNAL AC POWER APPLIED (M1068A3 ONLY).0103 00 VEHICLE WILL NOT ACCEPT EXTERNAL AC POWER (M1068A3 ONLY).0104 00 VEHICLE WILL NOT ACCEPT INVERTER AC POWER (M1068A3 ONLY).0105 00 NO POWER TO DC CIRCUITS (M1068A3 ONLY).0106 00 NO POWER TO AC CIRCUITS (M1068A3
32、 ONLY).010700 NO DC OUTPUT FROM DC POWER SUPPLY (M1068A3 ONLY).0108 00 NO AC POWER FROM INVERTERS (M1068A3 ONLY)0109 00 NO DATA OUTPUT FROM DATA PANEL A12 (M1068A3 ONLY).0110 00 NO LAN OUTPUT FROM DATA PANEL A12 (M1068A3 ONLY).0111 00 NO DATA OUTPUT FROM DATA PANEL A13 (M1068A3 ONLY).0112 00 NO LAN
33、OUTPUT FROM DATA PANEL A13 (M1068A3 ONLY).0113 00 PHONE EXTENSION BOX A14 POST(S) INOPERATIVE (M1068A3 ONLY).0114 00 SPEEDOMETER MALFUNCTIONS.0115 00 TACHOMETER MALFUNCTIONS0116 00 HOOK UP/REMOVE STE/ICE TEST SET TO DCA 6.0117 00 STE/ICE TEST 10 ENGINE RPM011800 STE/ICE TEST 24 FUEL SUPPLY PRESSURE0
34、119 00 STE/ICE TEST 25 FUEL RETURN PRESSURE0120 00 STE/ICE TEST 26 FUEL FILTER PRESSURE DROP0121 00 STE/ICE TEST 30 TURBOCHARGER OUTLET PRESSURE0122 00 STE/ICE TEST 32 AIR BOX PRESSURE.0123 00 STE/ICE TEST 67 BATTERY VOLTAGE0124 00 STE/ICE TEST 68 STARTER MOTOR VOLTAGE.0125 00 STE/ICE TEST 69 STARTE
35、R NEGATIVE CABLE VOLTAGE DROP012600 STE/ICE TEST 70 STARTER SOLENOID VOLTAGE.0127 00 STE/ICE TEST 71 STARTER CURRENT (AVERAGE).0128 00 STE/ICE TEST 72 STARTER CURRENT (FIRST PEAK).012900 STE/ICE TEST 73 BATTERY RESISTANCE AND STE/ICE TEST 75 BATTERY RESISTANCE CHANGE (PACK).0130 00 STE/ICE TEST 74 S
36、TARTER CIRCUIT RESISTANCE.013100 STE/ICE TEST 80 BATTERY CURRENT.0132 00 STE/ICE TEST 82 GENERATOR OUTPUT VOLTAGE.0133 00 STE/ICE TEST 83 GENERATOR FIELD VOLTAGE.0134 00 STE/ICE TEST 84 GENERATOR NEGATIVE CABLE VOLTAGE DROP.0135 00 STE/ICE SCHEMATIC (ALL EXCEPT M981A3)0136 00 STE/ICE SCHEMATIC (M981
37、A3 ONLY).0137 00 STE/ICE BLANK DISPLAY DIAGNOSTIC TROUBLESHOOTING0138 00 STE/ICE CONFIDENCE TEST DIAGNOSTIC TROUBLESHOOTING.013900 STE/ICE TEST 10, 11, 12 AND 13 DIAGNOSTIC TROUBLESHOOTING0140 00 DCA BATTERY VOLTAGE DIAGNOSTIC TROUBLESHOOTING.0141 00 DCA CURRENT SHUNT DIAGNOSTIC TROUBLESHOOTING0142
38、00 v TM 9-2350-277-20-5 TABLE OF CONTENTS (cont) WP Sequence No. STE/ICE TEST 24 FUEL SUPPLY PRESSURE DIAGNOSTIC TROUBLESHOOTING.0143 00 STE/ICE TEST 25 FUEL RETURN PRESSURE DIAGNOSTIC TROUBLESHOOTING0144 00 STE/ICE TEST 26 FUEL FILTER PRESSURE DROP DIAGNOSTIC TROUBLESHOOTING.0145 00 STE/ICE TEST 30
39、 TURBOCHARGER OUTLET PRESSURE DIAGNOSTIC TROUBLESHOOTING.0146 00 STE/ICE TEST 32 AIR BOX PRESSURE DIAGNOSTIC TROUBLESHOOTING0147 00 STE/ICE TEST 68 STARTER MOTOR VOLTAGE DIAGNOSTIC TROUBLESHOOTING.0148 00 STE/ICE TEST 69 STARTER NEGATIVE CABLE VOLTAGE DROP DIAGNOSTIC TROUBLESHOOTING.0149 00 STE/ICE
40、TEST 70 STARTER SOLENOID VOLTAGE DIAGNOSTIC TROUBLESHOOTING.0150 00 STE/ICE TEST 82 GENERATOR OUTPUT VOLTAGE DIAGNOSTIC TROUBLESHOOTING.0151 00 STE/ICE TEST 83 GENERATOR FIELD VOLTAGE DIAGNOSTIC TROUBLESHOOTING.0152 00 STE/ICE TEST 84 GENERATOR NEGATIVE CABLE VOLTAGE DROP DIAGNOSTIC TROUBLESHOOTING0
41、153 00 Volume 2 CHAPTER 3 UNIT MAINTENANCE INSTRUCTIONS FOR CARRIER SERVICE UPON RECEIPT0154 00 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS), INCLUDING LUBRICATION INSTRUCTIONS0155 00 0155 00 CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS FOR ENGINE REMOVE/INSTALL POWER PLANT ASSEMBLY.0156 00 BLOCK PO
42、WER PLANT.0157 00 REPLACE ENGINE MOUNTS .0158 00 REPLACE LEFT AIR BOX DRAIN CHECK VALVE AND TUBES.0159 00 REPLACE RIGHT AIR BOX DRAIN CHECK VALVE AND TUBES0160 00 REPLACE ENGINE LIFTING BRACKET0161 00 REPLACE ENGINE OIL FILLER CAP.0162 00 REPLACE ENGINE OIL SAMPLING VALVE AND HOSE0163 00 REPLACE OIL
43、 GAUGE ROD AND TUBE.0164 00 REPLACE OIL FILTER ELEMENT0165 00 CHAPTER 5 UNIT MAINTENANCE INSTRUCTIONS FOR FUEL SYSTEM REPLACE ENGINE FUEL PUMP.0166 00 SERVICE AIR CLEANER FILTER ELEMENT0167 00 REPLACE AIR CLEANER AND ELBOW0168 00 vi TM 9-2350-277-20-5 TABLE OF CONTENTS (cont) WP Sequence No. REPAIR
44、AIR CLEANER ASSEMBLY0169 00 REPAIR AIR CLEANER RETAINER0170 00 REPLACE AIR CLEANER RESTRICTION INDICATOR.0171 00 REPLACE AIR CLEANER RESTRICTION INDICATOR HOSE0172 00 REMOVE/INSTALL AIR INTAKE ELBOW.0173 00 REPLACE GRILL AIR INTAKE ELBOW AND HOSE0174 00 REPLACE EXHAUST EVACUATOR VALVE AND CONNECTOR0
45、175 00 CLEAN FUEL CAP VENT AND FILTER SCREEN.0176 00 DRAIN TANKS (ALL EXCEPT M577A3 AND M1068A3).0177 00 DRAIN FUEL TANKS (M577A3 AND M1068A3 ONLY).0178 00 REPLACE EXTERNAL FUEL TANKS (ALL EXCEPT M577A3 AND M1068A3).0179 00 REPLACE FUEL TANKS (M577A3 AND M1068A3 ONLY)0180 00 TEMPORARY FUEL TANK REPA
46、IR (M577A3 AND M1068A3 ONLY).0181 00 REPLACE FUEL TANK FILLER COVER AND LOCK (ALL EXCEPT M577A3 AND M1068A3)0182 00 REPLACE FUEL TANK FILLER COVER AND LOCK (M577A3 AND M1068A3 ONLY)0183 00 REPLACE FILLER CAP AND STRAINER PARTS (ALL EXCEPT M577A3 AND M1068A3)0184 00 REPLACE FILLER CAP AND STRAINER PA
47、RTS (M577A3 AND M1068A3 ONLY).0185 00 REPLACE FUEL FILLER AND STRAINER PARTS (M577A3 AND M1068A3 ONLY) 0186 00 REPLACE FUEL TANK ACCESS COVERS AND DRAIN PLUGS (ALL EXCEPT M577A3 AND M1068A3).0187 00 REPLACE FUEL TANK ACCESS COVERS (M577A3 AND M1068A3 ONLY)0188 00 REPLACE FUEL TANK FILLER FLANGE (M57
48、7A3 AND M1068A3 ONLY).0189 00 REPLACE FUEL QUANTITY TRANSMITTER (ALL EXCEPT M577A3 AND M1068A3)0190 00 REPLACE FUEL QUANTITY TRANSMITTER (M577A3 AND M1068A3 ONLY).0191 00 REPLACE FUEL SUPPLY HOSES, TUBES, AND FITTINGS (M113A3, M901A3, M981A3, M1059A3, AND M58 ONLY).0192 00 REPLACE FUEL SUPPLY HOSES,
49、 TUBES AND FITTINGS (M577A3 AND M1068A3 ONLY)0193 00 REPLACE FUEL SUPPLY HOSES, TUBES, AND FITTINGS (M1064A3 ONLY)0194 00 REPLACE FUEL RETURN HOSES, TUBES, AND FITTINGS (M113A3, M901A3, M981A3, M1059A3, AND M58 ONLY).0195 00 REPLACE FUEL RETURN HOSES, TUBES, AND FITTINGS (M577A3 AND M1068A3 ONLY)0196 00 REPLACE FUEL RETURN HOSES, TUBES, AND FITTINGS (M1064A3 ONLY)0197 00 REPLACE FUEL VENT HOSES, TUBES, AND FITTINGS (M577A3 AND M1068A3 ONLY)0198 00 REPLACE FUEL VALVE MOUNTING BLOCKS (ALL EXCEPT M577A3 AND M1068A3)0199 00 REPLACE ENGINE FUEL SUPPLY HOSE0200 00