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1、数字化设计与制造上机报告所在院系 学生姓名 专 业 班 级 学 号 2011年 12 月实验一 泵盖铣削1） 零件的加工工艺1. 面铣削 OP010：刀具T0001外圆角铣削泵盖表面，加工零点参照NC_ASM_TOP:F2、NC_ASM_RIGHT:F1、曲面：F62. 打孔 OP010刀具T0002基本钻头打孔，A_28(轴)：F21(孔_5)、A_29(轴)：F23(孔_5_2)3. 剖面铣削 OP010刀具T0003端铣削，坐标系参照RIGHT:F1(基准平面)、TOP:F2(基准平面)、曲面：F7(拉伸_2)4曲面铣削 OP010 刀具T0004球铣削，自曲面等值线铣削5. 打孔 OP
2、010刀具T0005基本钻头打孔：A_15(轴)：F19(孔_3)、A_17(轴)：F20(孔_4) 6打孔 OP010刀具T0005基本钻头打孔：A_7(轴)：F12(孔_1_2)、A_12(轴)：F16(孔_2)、A_9(轴)：F15(孔_1_4)、A_8(轴)：F14(孔_1_3)、A_13(轴)：F18(孔_2_2)、A_3(轴)：F10(孔_1)7. 打孔 OP010刀具T0007镗杆打孔：AA_5(轴)：F37（材料去除）、AA_6(轴)：F37（材料去除）、AA_7(轴)：F37（材料去除）、AA_8(轴)：F37（材料去除）、AA_9(轴)：F37（材料去除）、AA_10(轴)
3、：F37（材料去除）2）零件尺寸： 所有准备工作完成之后进行生成G代码，其代码如下：%N1 T1 M6N2 S1200 M3N3 G0 X-29. Y-42.N4 G43 Z10. H1N5 Z5.N6 G1 Z-1. F500.N7 X29.N8 X48.764 Y-37.059N9 X-48.764N10 X-56.063 Y-32.118N11 X56.063N12 X61.022 Y-27.176N13 X-61.022N14 X-64.631 Y-22.235N15 X64.631N16 X67.274 Y-17.294N17 X-67.274N18 X-69.142 Y-12.35
4、3N19 X69.142N20 X-70.341 Y-7.412N21 X-16.011N22 X-20.609 Y-2.471N23 X-70.927N24 Y2.471N25 X-20.609N26 X-16.011 Y7.412N27 X-70.341N28 X25.989N29 X21.391 Y2.471N30 X-21.391N31 Y-2.471N32 X21.391N33 X25.989 Y-7.412N34 X-25.989N35 X70.341N36 X70.927 Y-2.471N37 X20.609N38 Y2.471N39 X70.927N40 X70.341 Y7.
5、412N41 X16.011N42 X69.142 Y12.353N43 X-69.142N44 X-67.274 Y17.294N45 X67.274N46 X64.631 Y22.235N47 X-64.631N48 X-61.022 Y27.176N49 X61.022N50 X56.063 Y32.118N51 X-56.063N52 X-48.764 Y37.059N53 X48.764N54 X29. Y42.N55 X-29.N56 Z10.N57 G0 Y-42.N58 Z4.N59 G1 Z-2. F500.N60 X29.N61 X48.764 Y-37.059N62 X-
6、48.764N63 X-56.063 Y-32.118N64 X56.063N65 X61.022 Y-27.176N66 X-61.022N67 X-64.631 Y-22.235N68 X64.631N69 X67.274 Y-17.294N70 X-67.274N71 X-69.142 Y-12.353N72 X69.142N73 X-70.341 Y-7.412N74 X-16.011N75 X-20.609 Y-2.471N76 X-70.927N77 Y2.471N78 X-20.609N79 X-16.011 Y7.412N80 X-70.341N81 X25.989N82 X2
7、1.391 Y2.471N83 X-21.391N84 Y-2.471N85 X21.391N86 X25.989 Y-7.412N87 X-25.989N88 X70.341N89 X70.927 Y-2.471N90 X20.609N91 Y2.471N92 X70.927N93 X70.341 Y7.412N94 X16.011N95 X69.142 Y12.353N96 X-69.142N97 X-67.274 Y17.294N98 X67.274N99 X64.631 Y22.235N100 X-64.631N101 X-61.022 Y27.176N102 X61.022N103
8、X56.063 Y32.118N104 X-56.063N105 X-48.764 Y37.059N106 X48.764N107 X29. Y42.N108 X-29.N109 Z10.N110 M5N111 T2 M6N112 S600 M3N113 G0 X-21. Y0.N114 G43 Z10. H2 M7N115 G81 X-21. Y0. Z-19.807 R2. F350.N116 X21.N117 G80N118 G0 Z10.N119 M5N120 T3 M6N121 S1000 M3N122 G0 X-21. Y-47.N123 G43 Z-34. H3 M9N124 Z
9、-12.N125 G1 Z-8. F650.N126 X21.N127 G3 X21. Y47. I0. J47.N128 G1 X-21.N129 G3 X-21. Y-47. J-47.N130 G1 Z-7.N131 X21.N132 G3 X21. Y47. J47.N133 G1 X-21.N134 G3 X-21. Y-47. J-47.N135 G1 Z-6.N136 X21.N137 G3 X21. Y47. J47.N138 G1 X-21.N139 G3 X-21. Y-47. J-47.N140 G1 Z-5.N141 X21.N142 G3 X21. Y47. J47.
10、N143 G1 X-21.N144 G3 X-21. Y-47. J-47.N145 G1 Z-4.N146 X21.N147 G3 X21. Y47. J47.N148 G1 X-21.N149 G3 X-21. Y-47. J-47.N150 G1 Z-3.N151 X21.N152 G3 X21. Y47. J47.N153 G1 X-21.N154 G3 X-21. Y-47. J-47.N155 G1 Z-2.N156 X21.N157 G3 X21. Y47. J47.N158 G1 X-21.N159 G3 X-21. Y-47. J-47.N160 G1 Z-34.N161 M
11、5N162 T4 M6N163 S1200 M3N164 G0 X21. Y-39.N165 G43 Z-34. H4N166 Z-13.5N167 G1 Z-12.5 F450.N168 X-21.N169 Y-39.757 Z-12.529N170 Y-40.483 Z-12.484N171 Y-41.195 Z-12.31N172 Y-41.886 Z-11.999N173 Y-42.55 Z-11.625N174 Y-42.75 Z-11.495N175 X21.N176 Y-43.302 Z-11.144N177 Y-43.821 Z-10.745N178 Y-44.303 Z-10
12、.303N179 Y-44.745 Z-9.821N180 Y-45.144 Z-9.302N181 Y-45.495 Z-8.75N182 X-21.N183 Y-45.797 Z-8.17N184 Y-46.048 Z-7.565N185 Y-46.244 Z-6.941N186 Y-46.386 Z-6.302N187 Y-46.471 Z-5.654N188 Y-46.5 Z-5.N189 X21.N190 Z-34.N191 G0 X-21.N192 Z-6.N193 G1 Z-5. F450.N194 X-22.66 Y-46.47N195 X-24.317 Y-46.382N19
13、6 X-25.971 Y-46.234N197 X-27.618 Y-46.027N198 X-29.256 Y-45.761N199 X-30.884 Y-45.437N200 X-32.5 Y-45.056N201 X-34.101 Y-44.616N202 X-35.685 Y-44.12N203 X-37.25 Y-43.568N204 X-38.795 Y-42.96N205 X-40.317 Y-42.298N206 X-41.814 Y-41.581N207 X-43.285 Y-40.812N208 X-44.728 Y-39.991N209 X-46.14 Y-39.118N
14、210 X-47.52 Y-38.196N211 X-48.866 Y-37.225N212 X-50.177 Y-36.207N213 X-51.451 Y-35.142N214 X-52.686 Y-34.033N215 X-53.88 Y-32.88N216 X-55.033 Y-31.686N217 X-56.142 Y-30.451N218 X-57.207 Y-29.177N219 X-58.225 Y-27.866N220 X-59.196 Y-26.52N221 X-60.118 Y-25.14N222 X-60.991 Y-23.728N223 X-61.812 Y-22.2
15、85N224 X-62.581 Y-20.814N225 X-63.298 Y-19.317N226 X-63.96 Y-17.795N227 X-64.568 Y-16.25N228 X-65.12 Y-14.685N229 X-65.616 Y-13.101N230 X-66.056 Y-11.5N231 X-66.437 Y-9.884N232 X-66.761 Y-8.256N233 X-67.027 Y-6.618N234 X-67.234 Y-4.971N235 X-67.382 Y-3.317N236 X-67.47 Y-1.66N237 X-67.5 Y0.N238 X-67.
16、47 Y1.66N239 X-67.382 Y3.317N240 X-67.234 Y4.971N241 X-67.027 Y6.618N242 X-66.761 Y8.256N243 X-66.437 Y9.884N244 X-66.056 Y11.5N245 X-65.616 Y13.101N246 X-65.12 Y14.685N247 X-64.568 Y16.25N248 X-63.96 Y17.795N249 X-63.298 Y19.317N250 X-62.581 Y20.814N251 X-61.812 Y22.285N252 X-60.991 Y23.728N253 X-6
17、0.118 Y25.14N254 X-59.196 Y26.52N255 X-58.225 Y27.866N256 X-57.207 Y29.177N257 X-56.142 Y30.451N258 X-55.033 Y31.686N259 X-53.88 Y32.88N260 X-52.686 Y34.033N261 X-51.451 Y35.142N262 X-50.177 Y36.207N263 X-48.866 Y37.225N264 X-47.52 Y38.196N265 X-46.14 Y39.118N266 X-44.728 Y39.991N267 X-43.285 Y40.81
18、2N268 X-41.814 Y41.581N269 X-40.317 Y42.298N270 X-38.795 Y42.96N271 X-37.25 Y43.568N272 X-35.685 Y44.12N273 X-34.101 Y44.616N274 X-32.5 Y45.056N275 X-30.884 Y45.437N276 X-29.256 Y45.761N277 X-27.618 Y46.027N278 X-25.971 Y46.234N279 X-24.317 Y46.382N280 X-22.66 Y46.47N281 X-21. Y46.5N282 Y46.471 Z-5.
19、654N283 Y46.386 Z-6.302N284 Y46.244 Z-6.941N285 Y46.048 Z-7.565N286 Y45.797 Z-8.17N287 Y45.495 Z-8.75N288 X-22.624 Y45.466N289 X-24.246 Y45.379N290 X-25.863 Y45.235N291 X-27.475 Y45.032N292 X-29.078 Y44.772N293 X-30.671 Y44.455N294 X-32.251 Y44.082N295 X-33.817 Y43.652N296 X-35.367 Y43.167N297 X-36.
20、899 Y42.627N298 X-38.41 Y42.032N299 X-39.899 Y41.384N300 X-41.364 Y40.683N301 X-42.804 Y39.93N302 X-44.215 Y39.127N303 X-45.597 Y38.273N304 X-46.947 Y37.371N305 X-48.264 Y36.421N306 X-49.547 Y35.424N307 X-50.793 Y34.383N308 X-52.001 Y33.298N309 X-53.17 Y32.17N310 X-54.298 Y31.001N311 X-55.383 Y29.79
21、3N312 X-56.424 Y28.547N313 X-57.421 Y27.264N314 X-58.371 Y25.947N315 X-59.273 Y24.597N316 X-60.127 Y23.215N317 X-60.93 Y21.804N318 X-61.683 Y20.364N319 X-62.384 Y18.899N320 X-63.032 Y17.41N321 X-63.627 Y15.899N322 X-64.167 Y14.367N323 X-64.652 Y12.817N324 X-65.082 Y11.251N325 X-65.455 Y9.671N326 X-6
22、5.772 Y8.078N327 X-66.032 Y6.475N328 X-66.235 Y4.863N329 X-66.379 Y3.246N330 X-66.466 Y1.624N331 X-66.495 Y0.N332 X-66.466 Y-1.624N333 X-66.379 Y-3.246N334 X-66.235 Y-4.863N335 X-66.032 Y-6.475N336 X-65.772 Y-8.078N337 X-65.455 Y-9.671N338 X-65.082 Y-11.251N339 X-64.652 Y-12.817N340 X-64.167 Y-14.36
23、7N341 X-63.627 Y-15.899N342 X-63.032 Y-17.41N343 X-62.384 Y-18.899N344 X-61.683 Y-20.364N345 X-60.93 Y-21.804N346 X-60.127 Y-23.215N347 X-59.273 Y-24.597N348 X-58.371 Y-25.947N349 X-57.421 Y-27.264N350 X-56.424 Y-28.547N351 X-55.383 Y-29.793N352 X-54.298 Y-31.001N353 X-53.17 Y-32.17N354 X-52.001 Y-3
24、3.298N355 X-50.793 Y-34.383N356 X-49.547 Y-35.424N357 X-48.264 Y-36.421N358 X-46.947 Y-37.371N359 X-45.597 Y-38.273N360 X-44.215 Y-39.127N361 X-42.804 Y-39.93N362 X-41.364 Y-40.683N363 X-39.899 Y-41.384N364 X-38.41 Y-42.032N365 X-36.899 Y-42.627N366 X-35.367 Y-43.167N367 X-33.817 Y-43.652N368 X-32.2
25、51 Y-44.082N369 X-30.671 Y-44.455N370 X-29.078 Y-44.772N371 X-27.475 Y-45.032N372 X-25.863 Y-45.235N373 X-24.246 Y-45.379N374 X-22.624 Y-45.466N375 X-21. Y-45.495N376 Y-45.144 Z-9.302N377 Y-44.745 Z-9.821N378 Y-44.303 Z-10.303N379 Y-43.821 Z-10.745N380 Y-43.302 Z-11.144N381 Y-42.75 Z-11.495N382 X-22
26、.526 Y-42.723N383 X-24.05 Y-42.641N384 X-25.57 Y-42.505N385 X-27.084 Y-42.315N386 X-28.59 Y-42.071N387 X-30.087 Y-41.773N388 X-31.572 Y-41.422N389 X-33.044 Y-41.018N390 X-34.5 Y-40.562N391 X-35.94 Y-40.055N392 X-37.36 Y-39.496N393 X-38.759 Y-38.887N394 X-40.136 Y-38.228N395 X-41.488 Y-37.521N396 X-4
27、2.814 Y-36.766N397 X-44.112 Y-35.964N398 X-45.381 Y-35.116N399 X-46.619 Y-34.223N400 X-47.824 Y-33.287N401 X-48.995 Y-32.308N402 X-50.131 Y-31.288N403 X-51.229 Y-30.229N404 X-52.288 Y-29.131N405 X-53.308 Y-27.995N406 X-54.287 Y-26.824N407 X-55.223 Y-25.619N408 X-56.116 Y-24.381N409 X-56.964 Y-23.112
28、N410 X-57.766 Y-21.814N411 X-58.521 Y-20.488N412 X-59.228 Y-19.136N413 X-59.887 Y-17.759N414 X-60.496 Y-16.36N415 X-61.055 Y-14.94N416 X-61.562 Y-13.5N417 X-62.018 Y-12.044N418 X-62.422 Y-10.572N419 X-62.773 Y-9.087N420 X-63.071 Y-7.59N421 X-63.315 Y-6.084N422 X-63.505 Y-4.57N423 X-63.641 Y-3.05N424
29、 X-63.723 Y-1.526N425 X-63.75 Y0.N426 X-63.723 Y1.526N427 X-63.641 Y3.05N428 X-63.505 Y4.57N429 X-63.315 Y6.084N430 X-63.071 Y7.59N431 X-62.773 Y9.087N432 X-62.422 Y10.572N433 X-62.018 Y12.044N434 X-61.562 Y13.5N435 X-61.055 Y14.94N436 X-60.496 Y16.36N437 X-59.887 Y17.759N438 X-59.228 Y19.136N439 X-
30、58.521 Y20.488N440 X-57.766 Y21.814N441 X-56.964 Y23.112N442 X-56.116 Y24.381N443 X-55.223 Y25.619N444 X-54.287 Y26.824N445 X-53.308 Y27.995N446 X-52.288 Y29.131N447 X-51.229 Y30.229N448 X-50.131 Y31.288N449 X-48.995 Y32.308N450 X-47.824 Y33.287N451 X-46.619 Y34.223N452 X-45.381 Y35.116N453 X-44.112
31、 Y35.964N454 X-42.814 Y36.766N455 X-41.488 Y37.521N456 X-40.136 Y38.228N457 X-38.759 Y38.887N458 X-37.36 Y39.496N459 X-35.94 Y40.055N460 X-34.5 Y40.562N461 X-33.044 Y41.018N462 X-31.572 Y41.422N463 X-30.087 Y41.773N464 X-28.59 Y42.071N465 X-27.084 Y42.315N466 X-25.57 Y42.505N467 X-24.05 Y42.641N468
32、X-22.526 Y42.723N469 X-21. Y42.75N470 Y42.55 Z-11.625N471 Y41.886 Z-11.999N472 Y41.195 Z-12.31N473 Y40.483 Z-12.484N474 Y39.757 Z-12.529N475 Y39. Z-12.5N476 X-22.458 Y38.973N477 X-23.914 Y38.891N478 X-25.367 Y38.755N479 X-26.813 Y38.564N480 X-28.251 Y38.32N481 X-29.678 Y38.022N482 X-31.094 Y37.671N4
33、83 X-32.495 Y37.267N484 X-33.881 Y36.811N485 X-35.248 Y36.304N486 X-36.596 Y35.746N487 X-37.921 Y35.138N488 X-39.223 Y34.48N489 X-40.5 Y33.775N490 X-41.749 Y33.022N491 X-42.969 Y32.223N492 X-44.159 Y31.379N493 X-45.316 Y30.491N494 X-46.439 Y29.561N495 X-47.527 Y28.589N496 X-48.577 Y27.577N497 X-49.5
34、89 Y26.527N498 X-50.561 Y25.439N499 X-51.491 Y24.316N500 X-52.379 Y23.159N501 X-53.223 Y21.969N502 X-54.022 Y20.749N503 X-54.775 Y19.5N504 X-55.48 Y18.223N505 X-56.138 Y16.921N506 X-56.746 Y15.596N507 X-57.304 Y14.248N508 X-57.811 Y12.881N509 X-58.267 Y11.495N510 X-58.671 Y10.094N511 X-59.022 Y8.678
35、N512 X-59.32 Y7.251N513 X-59.564 Y5.813N514 X-59.755 Y4.367N515 X-59.891 Y2.914N516 X-59.973 Y1.458N517 X-60. Y0.N518 X-59.973 Y-1.458N519 X-59.891 Y-2.914N520 X-59.755 Y-4.367N521 X-59.564 Y-5.813N522 X-59.32 Y-7.251N523 X-59.022 Y-8.678N524 X-58.671 Y-10.094N525 X-58.267 Y-11.495N526 X-57.811 Y-12
36、.881N527 X-57.304 Y-14.248N528 X-56.746 Y-15.596N529 X-56.138 Y-16.921N530 X-55.48 Y-18.223N531 X-54.775 Y-19.5N532 X-54.022 Y-20.749N533 X-53.223 Y-21.969N534 X-52.379 Y-23.159N535 X-51.491 Y-24.316N536 X-50.561 Y-25.439N537 X-49.589 Y-26.527N538 X-48.577 Y-27.577N539 X-47.527 Y-28.589N540 X-46.439
37、 Y-29.561N541 X-45.316 Y-30.491N542 X-44.159 Y-31.379N543 X-42.969 Y-32.223N544 X-41.749 Y-33.022N545 X-40.5 Y-33.775N546 X-39.223 Y-34.48N547 X-37.921 Y-35.138N548 X-36.596 Y-35.746N549 X-35.248 Y-36.304N550 X-33.881 Y-36.811N551 X-32.495 Y-37.267N552 X-31.094 Y-37.671N553 X-29.678 Y-38.022N554 X-2
38、8.251 Y-38.32N555 X-26.813 Y-38.564N556 X-25.367 Y-38.755N557 X-23.914 Y-38.891N558 X-22.458 Y-38.973N559 X-21. Y-39.N560 Z-34.N561 G0 Y39.N562 Z-13.5N563 G1 Z-12.5 F450.N564 X21.N565 Y39.757 Z-12.529N566 Y40.483 Z-12.484N567 Y41.195 Z-12.31N568 Y41.886 Z-11.999N569 Y42.55 Z-11.625N570 Y42.75 Z-11.4
39、95N571 X-21.N572 Y43.302 Z-11.144N573 Y43.821 Z-10.745N574 Y44.303 Z-10.303N575 Y44.745 Z-9.821N576 Y45.144 Z-9.302N577 Y45.495 Z-8.75N578 X21.N579 Y45.797 Z-8.17N580 Y46.048 Z-7.565N581 Y46.244 Z-6.941N582 Y46.386 Z-6.302N583 Y46.471 Z-5.654N584 Y46.5 Z-5.N585 X-21.N586 Z-34.N587 G0 X21.N588 Z-6.N5
40、89 G1 Z-5. F450.N590 X22.66 Y46.47N591 X24.317 Y46.382N592 X25.971 Y46.234N593 X27.618 Y46.027N594 X29.256 Y45.761N595 X30.884 Y45.437N596 X32.5 Y45.056N597 X34.101 Y44.616N598 X35.685 Y44.12N599 X37.25 Y43.568N600 X38.795 Y42.96N601 X40.317 Y42.298N602 X41.814 Y41.581N603 X43.285 Y40.812N604 X44.72
41、8 Y39.991N605 X46.14 Y39.118N606 X47.52 Y38.196N607 X48.866 Y37.225N608 X50.177 Y36.207N609 X51.451 Y35.142N610 X52.686 Y34.033N611 X53.88 Y32.88N612 X55.033 Y31.686N613 X56.142 Y30.451N614 X57.207 Y29.177N615 X58.225 Y27.866N616 X59.196 Y26.52N617 X60.118 Y25.14N618 X60.991 Y23.728N619 X61.812 Y22.
42、285N620 X62.581 Y20.814N621 X63.298 Y19.317N622 X63.96 Y17.795N623 X64.568 Y16.25N624 X65.12 Y14.685N625 X65.616 Y13.101N626 X66.056 Y11.5N627 X66.437 Y9.884N628 X66.761 Y8.256N629 X67.027 Y6.618N630 X67.234 Y4.971N631 X67.382 Y3.317N632 X67.47 Y1.66N633 X67.5 Y0.N634 X67.47 Y-1.66N635 X67.382 Y-3.3
43、17N636 X67.234 Y-4.971N637 X67.027 Y-6.618N638 X66.761 Y-8.256N639 X66.437 Y-9.884N640 X66.056 Y-11.5N641 X65.616 Y-13.101N642 X65.12 Y-14.685N643 X64.568 Y-16.25N644 X63.96 Y-17.795N645 X63.298 Y-19.317N646 X62.581 Y-20.814N647 X61.812 Y-22.285N648 X60.991 Y-23.728N649 X60.118 Y-25.14N650 X59.196 Y
44、-26.52N651 X58.225 Y-27.866N652 X57.207 Y-29.177N653 X56.142 Y-30.451N654 X55.033 Y-31.686N655 X53.88 Y-32.88N656 X52.686 Y-34.033N657 X51.451 Y-35.142N658 X50.177 Y-36.207N659 X48.866 Y-37.225N660 X47.52 Y-38.196N661 X46.14 Y-39.118N662 X44.728 Y-39.991N663 X43.285 Y-40.812N664 X41.814 Y-41.581N665 X40.317 Y-42.298N666 X38.795 Y-42.96N667 X37.25 Y-43.568N668 X35.685 Y-44.12N669 X34.101 Y-44.616N670 X32.5 Y-45.056N671 X30.884 Y-45.437N672 X29.256 Y-45.761N673 X27.618 Y-46.027N674 X25.971 Y-46.234N675 X24.317 Y-46.382N676 X22.66 Y-46.47N677 X21. Y-46.5N678 Y-46.471 Z-5.6