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1、IEEE Std 1210-2004 (Revision of IEEE Std 1210-1996) IEEE Standards 1210 TM IEEE Standard Tests for Determining Compatibility of Cable-Pulling Lubricants With Wire and Cable 3 Park Avenue, New York, NY 10016-5997, USA IEEE Power Engineering Society Sponsored by the Insulated Conductors Committee IEEE
2、 Standards 23 March 2005 Print: SH95272 PDF: SS95272 Copyright The Institute of Electrical and Electronics Engineers, Inc. Recognized as an American National Standard (ANSI) The Institute of Electrical and Electronics Engineers, Inc. 3 Park Avenue, New York, NY 10016-5997, USA Copyright 2005 by the
3、Institute of Electrical and Electronics Engineers, Inc. All rights reserved. Published 23 March 2005. Printed in the United States of America. IEEE is a registered trademark in the U.S. Patent +1 978 750 8400. Permission to photocopy portions of any individual standard for educational classroom use
4、can also be obtained through the Copyright Clearance Center. NOTEAttention is called to the possibility that implementation of this standard may require use of subject matter covered by patent rights. By publication of this standard, no position is taken with respect to the existence or validity of
5、any patent rights in connection therewith. The IEEE shall not be responsible for identifying patents for which a license may be required by an IEEE standard or for conducting inquiries into the legal validity or scope of those patents that are brought to its attention. Copyright The Institute of Ele
6、ctrical and Electronics Engineers, Inc. Copyright 2005 IEEE. All rights reserved.iii Introduction Cable-pulling lubricants (compounds) are used to lower the tension on cable as it is pulled into conduit, duct, or directionally bored holes. These friction reducers play an important part in minimizing
7、 physical damage to cable as it is installed. It is important that lubricants do not negatively affect the cables they lubricate. Conventional oils and greases are generally not suitable pulling lubricants because they can swell and weaken plastic jackets and insulations. The purpose of this standar
8、d is to provide criteria and test methods for determining the compatibility of cable-pulling lubricants with cable jacket or other exterior cable covering. Until now, the evaluation of this compatibility was done on a nonstandard basis. It should be noted that compatibility of lubricants with cable
9、coverings is the only subject for the standard; other important performance criteria for lubricants, such as friction reduction, toxicity, combustibility, and so on, are not discussed. Notice to users Errata Errata, if any, for this and all other standards can be accessed at the following URL: http:
10、/ standards.ieee.org/reading/ieee/updates/errata/index.html. Users are encouraged to check this URL for errata periodically. Interpretations Current interpretations can be accessed at the following URL: http:/standards.ieee.org/reading/ieee/interp/ index.html. Patents Attention is called to the poss
11、ibility that implementation of this standard may require use of subject matter covered by patent rights. By publication of this standard, no position is taken with respect to the existence or validity of any patent rights in connection therewith. The IEEE shall not be responsible for identifying pat
12、ents or patent applications for which a license may be required to implement an IEEE standard or for conducting inquiries into the legal validity or scope of those patents that are brought to its attention This introduction is not part of IEEE Std 1210-2004, IEEE Standard Tests for Determining Compa
13、tibility of Cable- Pulling Lubricants With Wire and Cable. Copyright The Institute of Electrical and Electronics Engineers, Inc. -,-,- ivCopyright 2005 IEEE. All rights reserved. Participants The following is a list of participants in the A8W Working Group (Compatibility of Cable Jackets and Pulling
14、 Compounds). John M. Fee, Chair Joseph McAuliffe, Vice-Chair The following members of the individual balloting committee voted on this standard. Balloters may have voted for approval, disapproval, or abstention. When the IEEE-SA Standards Board approved this standard on 23 September 2004, it had the
15、 following membership: Don Wright, Chair Steve M. Mills, Vice Chair Judith Gorman, Secretary *Member Emeritus Also included are the following nonvoting IEEE-SA Standards Board liaisons: Satish K. Aggarwal, NRC Representative Richard DeBlasio, DOE Representative Alan Cookson, NIST Representative Don
16、Messina IEEE Standards Project Editor Kraig E. Bader David Cooper Robert DeMair Bill L. Galloway John M. Hans Stanley R. Howell Mark Lancaster James R. Leech G. Allen MacPhail John E. Merando, Jr. Armando Rios Steve Sandburg Jim Washburn Edward E. Walcott Torben Aabo Kraig E. Bader Kenneth Bow Kent
17、Brown Tommy Cooper Mathew Davis Randall Dotson Amir El-Sheikh Gary Engmann Richie Harp Jeff Hartenberger Ajit Hiranandi Edward Horgan, Jr. Robert Konnik Gregory Luri Glenn Luzzi Bill Majeski John Merando Gary Michel Daleep Mohla Art Neubauer Thomas Pekarek James Ruggieri Robert Seitz Mike Smalley Ja
18、mes Stoner William D. Wilkens Chuck Adams Stephen Berger Mark D. Bowman Joseph A. Bruder Bob Davis Roberto de Marca Boisson Julian Forster* Arnold M. Greenspan Mark S. Halpin Raymond Hapeman Richard J. Holleman Richard H. Hulett Lowell G. Johnson Joseph L. Koepfinger* Hermann Koch Thomas J. McGean D
19、aleep C. Mohla Paul Nikolich T. W. Olsen Ronald C. Petersen Gary S. Robinson Frank Stone Malcolm V. Thaden Doug Topping Joe D. Watson Copyright The Institute of Electrical and Electronics Engineers, Inc. -,-,- Copyright 2005 IEEE. All rights reserved.v Contents 1.Overview 1 1.1 Scope 1 1.2 Purpose.
20、1 2.References 2 3.Physical property effects 2 3.1 General. 2 3.2 Lubricant on cable jacket. 2 4.Electrical property effects 4 4.1 General. 4 4.2 Lubricant on semiconducting jackets or exposed semiconducting shields 4 4.3 Determining stability of lubricant on semiconducting materials. 4 4.4 Final hi
21、gh-temperature volume resistivity test 5 4.5 Lubricant on exposed thermoplastic primary insulation 5 4.6 Lubricant on exposed thermoset primary insulation 6 5.Testing and test methods 6 5.1 General. 6 5.2 Jacket test specimens for the immersion/physical property tests 8 5.3 Tensile strength and elon
22、gation test. 8 5.4 Heated lubricant immersion method 8 5.5 Heated water/air immersion method 9 5.6 Environmental stress cracking test 9 5.7 Volume resistivity test procedure for lubricants on semiconducting jackets/shields 9 5.8 Dielectric voltage withstand test in water 12 Annex A (informative) Bib
23、liography 13 Copyright The Institute of Electrical and Electronics Engineers, Inc. Copyright The Institute of Electrical and Electronics Engineers, Inc. -,-,- Copyright 2005 IEEE. All rights reserved.1 IEEE Standard Tests for Determining Compatibility of Cable-Pulling Lubricants With Wire and Cable
24、1. Overview 1.1 Scope This standard applies to cable-pulling lubricants (compounds) and the testing and analysis of their interaction with wire and cable. Cable-pulling lubricants are used to lower the friction on cables when they are installed (pulled) into conduits, ducts, or directionally bored h
25、oles. These lubricants and/or their residues are in direct contact with the cable exterior covering and may remain so for the life of the cable. Cable- pulling lubricants should be compatible with the cable. They should not interfere with the function of any component of the cable system that they c
26、ontact. Compatibility of cable-pulling lubricants with cable coverings is the only subject of this standard. Other important performance criteria for cable-pulling lubricants, such as friction reduction, toxicity, combustibility, and so on, are not discussed. This standard uses accepted cable perfor
27、mance standards whenever possible. Relevant standards are cited in the text and listed in Clause 2 and Annex A. 1.2 Purpose This standard describes tests for determining the compatibility of cable-pulling lubricants with cable jacket or other exterior cable coverings. Compatibility of cable-pulling
28、lubricants with a variety of common cable coverings is considered. Often, testing is confined to the effect of the lubricant on the physical properties of the jacket. When the electrical properties, such as dielectric withstand voltage or electrical resistivity, are important, the evaluation also in
29、cludes these properties. Copyright The Institute of Electrical and Electronics Engineers, Inc. IEEE Std 1210-2004IEEE STANDARD TESTS FOR DETERMINING COMPATIBILITY 2Copyright 2005 IEEE. All rights reserved. 2. References This standard shall be used in conjunction with the following publications. When
30、 the following standards are superseded by an approved revision, the revision shall apply. ANSI/UL 44-1999, Standard for Thermoset-Insulated Wires and Cables.1 ANSI/UL 83-2003, Standard For Thermoplastic-Insulated Wires and Cables. ANSI/UL 1581-2001, Reference Standard for Electrical Wires, Cables,
31、and Flexible Cords. ASTM D412-98a(2002)e1, Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic ElastomersTension.2 ASTM D4703-2003, Standard Practice for Compression Molding Themoplastic Materials into Test Specimens, Plaques, or Sheets. ASTM D1693-2001, Standard
32、Test Method for Environmental Stress-Cracking of Ethylene Plastics. ICEA T-25-425-1981, Guide for Establishing Stability of Volume Resistivity for Conducting Polymeric Compounds of Power Cables.3 3. Physical property effects 3.1 General Evaluation shall consist of immersing cable jacket samples in t
33、he cable-pulling lubricant and heat-aging the samples while immersed in lubricant at the specified temperatures for the specified durations. Physical property changes shall be determined as compared with heat-aged and unaged comparison samples. The heat-aged comparison samples shall be water-immerse
34、d (for cables suitable for use in a wet or damp environment) or air-aged (for cables not so suited). To accurately establish a lubricants compatibility with a cable jacket, priority should be given to testing the specific cable jacket and lubricant that are intended for use because the lubricant on
35、generic types of cable jackets can vary significantly. Reported results shall include the date of testing and identification of and specific information about the cable and jacket compound tested. 3.2 Lubricant on cable jacket When tested on the jackets at the temperatures and times noted in Table 1
36、, in accordance with the immersion test of Clause 5, the lubricant shall not affect the jacket in excess of the requirements specified in Table 1. 1UL standards are available from Global Engineering Documents, 15 Inverness Way East, Englewood, Colorado 80112, USA (http:/ 2ASTM publications are avai
37、lable from the American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, USA (http:/www.astm.org/). 3ICEA publications are available from ICEA, P.O. Box 20048, Minneapolis, MN 55420, USA (http:/www.icea.org/). Copyright The Institute of Electrical and Elect
38、ronics Engineers, Inc. -,-,- IEEE OF CABLE-PULLING LUBRICANTS WITH WIRE AND CABLEStd 1210-2004 Copyright 2005 IEEE. All rights reserved.3 Table 1Cable jacket requirements PropertiesPVC LDPEa LLDPEa MDPEb HDPEb CPECR NBR/ PVC CSPE CPE -XL PPTPE Low Smoke Halogen FreeSemiconducting Thermoplastic Type
39、1 Thermoset Type 1 Thermoset Type 2 Type 1Type 2 Immerse at (C 1 C)100100121100100100100121121100121121100121 Immerse for (hours)1204816816816816816816816816816816848168 Retained tensile strength, % min- imum of unimmersed and unaged comparison 8575855050858575757575858575 Retained elongation at rup
40、ture, % minimum of unimmersed and unaged comparison 60755050506565757560607575 Minimum elongation at rupture %-100- Retained tensile strength and elongation at rupture, % minimum of immersed in water/air and heat- aged comparison 8585858585858585858585858585 After environmental stress crack test imm
41、ersed in lubricant at 50 C 1 C for 48 hours, Maximum % of samples cracked -0- After immersion test at 50 C 1 C for 30 days Retained tensile and elongation at rupture, % minimum of immersed in water/air and heat-aged com- parison 8585858585858585858585858585 NOTECPE, Chlorinated Polyethylene; CPE-XL,
42、 Cross-Linked Chlorinated Polyethylene; CR, Polychloroprene Rubber; CSPE, Chlorosulfonated Polyethylene Rubber; HDPE, High-Density Poly- ethylene; LDPE, Low-Density Polyethylene; LLDPE, Linear Low-Density Polyethylene; MDPE, Medium-Density Polyethylene; NBR, Nitrile Rubber; PP, Polypropylene; PVC, P
43、olyvinylchloride; TPE, Thermoplastic Elastomer. aUse condition A as defined in ASTM D1693-2001. bUse condition B as defined in ASTM D1693-2001. Copyright The Institute of Electrical and Electronics Engineers, Inc. -,-,- IEEE Std 1210-2004IEEE STANDARD TESTS FOR DETERMINING COMPATIBILITY 4Copyright 2
44、005 IEEE. All rights reserved. 4. Electrical property effects 4.1 General This clause shall only apply when the lubricant is used on coverings that are semiconducting or on unshielded cables with exposed primary insulation (building wire or special-purpose cables). 4.2 Lubricant on semiconducting ja
45、ckets or exposed semiconducting shields The lubricant shall not cause the volume resistivity to exceed AEIC specifications (see CS6-00 B1CS8- 93 B3) or ICEA standards (see ANSI/ICEA S-93-639/NEMA WC74-2000 B4ANSI/ICEA S-96-659/ NEMA WC71-1999 B9 and ICEA S-73-532/NEMA WC57-1990 B11.4 The lubricants
46、shall demonstrate stability over a minimum 42-day test before the final high-temperature test. The final high-temperature test includes temperatures (see 4.4, Table 3) to represent the transient high temperatures possible from overloading. 4.3 Determining stability of lubricant on semiconducting mat
47、erials (IEEE Std 1026TM-1995 B12) When tested according to Table 2 and Clause 5, for a minimum duration of 42 days, the effect of the lubricant on the semiconducting material shall show stability if it meets Equation (1): (1) where is the volume resistivity measured in accordance with 5.7 on days n,
48、 n-14, n-28, and n-42 NOTE When n = 42 days, the 1-day reading should be used for (n-42).5 Volume resistivity readings shall be made on a schedule as follows: Samples shall be pre-aged for 18 h at the temperature specified in Table 2 and then cooled before the initial (0) reading. Initial (0), 1, 3, 7, 14, 28, and 42 days aging shall be done at the temperature specified in Table 2. All samples will be cooled to 2030 C (2 C of the same temperature for all readings) to measure resistance and then returned to the oven for additional aging. In all cases, readings shall not be taken sooner