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1、J I S Za340 89 4933b08 0074534 7 W ,- UDC 621.798.1 21674.6 JIS o JAPANESE INDUSTRIAL STANDARD Crates, Slatted, Wirebound Boxes JIS Z 1408-1989 Translated and Published by Japanese Standards Association Printed in Japan I l s Copyright Japanese Standards Association Provided by IHS under license wit
2、h JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37 MDTNo reproduction or networking permitted without license from IHS -,-,- JIS ZU1408 89 = 4933b08 0074515 9 W In the event of any doubt arising, the original Standard in Japanese is to be final authority. .
3、 Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S Z*3408 89 4933608 0074536 O Type Type 1 UDC 621.798
4、.12:674.6 Mass of contents Structure Common type (See Fig. i) JAPANESE INDUSTRIAL STANDARD J I S 225 kg max. Type II Crates, Slatted, Wirebound Boxes Z 1408-1989 Vertical trunk with batten type (See Fig. 2) 1. Scope This Japanese Industrial Standard specifies crates, slatted, wirebound boxes ( l ) (
5、hereafter referred to as the “wirebound boxes“) to be used for transport package. Note ( ) Wirebound boxes mean the crates, slatted packaging container made of combination of veneers, plywoods, sawn boards or hard fiberboard and battens, wires and staples. 2. Classification Wirebound boxes shall be
6、classified according to the structure and method of mitre of wire ends as given in Tables 1 and 2. Table 1. Classification of Wirebound Boxes by Structure I Type III Vertical trunk with skid type (See Fig. 3) Applicable Standards: JIS A 5508-Round Wire Nails JIS A 5907-Hard Fibreboards JIS G 3141-Co
7、ld Rolled Carbon Steel Sheets and Strip JIS G 3532-Low Carbon Steel Wires JIS Z 0202-Method of Drop Test for Packaged Freights Reference Standards: JIS Z 1407-Wirebound Boxes Japanese Agricultural Standard of Sawing Lumber (Notification No. 877 of the Ministry of Agriculture and Forestry) Japanese A
8、gricultural Standard of Ordinary Plywood (Notification No, 383 of the Ministry of Agriculture and Forestry) Japanese Agricultural Standard of Veneers (Notification No. 383 of the Ministry of Agriculture and Forestry) Copyright Japanese Standards Association Provided by IHS under license with JSALice
9、nsee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S Z*3408 89 W 4933b08 0074537 2 W 2 Z 1408-1989 Fig. 1. An Example of Common Type Wirebound Box Wire End Plate End Plate with with Wires
10、Reinforcing Battens aaa -0-0-0 ww I I II w e i n forcing End plate reinforcing boartd batten Fig. 2. An Example of Wirebound Box of Vertical Trunk with Batten Type cover Bottom a Reinforcing Bottom batten cover Trunk batten Trunk Trunk d ate b a Side Rear Side Front Interval of battens Copyright Jap
11、anese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S ZSL408 89 m 4933608 00745L8 4 m T Y Pe Type A 3 Z 1408-1989 Mitre
12、 method of wire end Remark Seal with combined by twisting together the end of trunk winding wire by three times or over See Fig. 4 Fig. 3. An Example of Wirebound Box of Vertical Trunk with Skid Type Type B Trunk A and skid base 1, skid base 2 _ _ _ _ _ _ _ _ _ _ _ Ear ring type seal Trunk B and ski
13、d base 3, skid base 4 Wi Trunk C and skid base 5 Cover batten Front View Cover I I I , -piate I II L Side View Bottom plate I! li Skid base Skid base Bottom plate Bottom Skid base plate TNnk I I 9 Skid Bottom Skid base Skid base Skid plate Bottom Wi - - - I B Skid 1 base Skid 2 base Skid. 3 base Ski
14、d-4 base Skid 5 base skid Remark: Fig. 3 shows an example of combination of trunks A to C and skid bases 1 to 5. Table 2. Classification by Mitre Method of Wire End Fig. 4. Mitre Method of Wire End 3. Drop Strength The wirebound box, when subjected to the test according to 7., shall not be confirmed
15、 with clear change on the outer surface. agreement between the parties concerned with delivery, this test may be omitted. However, depending upon Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/
16、2007 00:03:37 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S ZX3408 89 U 4933b08 0074539 b W 4 Z 1408-1989 4 . Structure 4.1 General Conditions The wirebound box shall be reduced in volume as far as possible and be designed by taking into consideration the following
17、conditions: (i) Design Elements This Standard specifies the structure, and member dimensions required for load to be received by ordinarily expected transportation, material handling, storage, etc. Remark: Depending upon conditions of transport route, material handling, storage, etc. to a special di
18、stination, a special design shall be carried out. (2) Clearance As to the wirebound box having a such fear that a damage is caused by contacting of contents with the inside surface of box, a buffer member shall be used between them or clearance, be provided as required. 4.2 Structure of Wirebound Bo
19、x The wirebound box shall consist of trunk plates, end plates, cover plates, bottom plates, skid bases, skids, battens, etc. (1) Trunk Plates, End Plates, Skid Bases and Covers plates, skid bases and covers shall be as follows: Trunk plates, end (a) Thicknesses of trunk plates and end plates of comm
20、on type wirebound boxes shall be as given in Table 3. Further, when veneer is used as the end plate, a veneer of not less than 40 mm in width or a covering plate of plywood shall be applied at both ends of the end plate at right angles with the grain of wood, fixing it with staples or nails for rein
21、forcing. Table 3. Thicknesses of Trunk Plates and End Plates for Common Wirebound Boxes I Thicknesses of trunk plate Mass of contents kg and end plate mm I Class 2 and Class 3 Class 1 wood woods Less than 35 6 min. 4 min, 35 or over to and excl. 55 I 8 min. 5 min. I 55 or over to and excl. 80 9 min.
22、 5.5 min. 80 or over to and excl. 110 11 min. 6 min. 110 or over to and excl. 160 - 7 min. 1.60 or over up to and incl. 225 - 8 min. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37
23、 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S Z*1408 89 9 4933608 0074520 2 W Class 1 wood e 0 e e Class 2 and Class 3 woods 5 Z 1408-1989 35 or over to and excl. 55 55 or over to and excl. 80 (b) Thicknesses of trunk plates and end plates of wirebound boxes of ver
24、tical trunk type shall be as given in Table 4. 6 min. 4 min. 6.5 min. 5 min. Table 4. Thicknesses of Trunk Plates and End Plates of Wirebound Boxes of Vertical Trunk Type (Attached with Battens and Skids) 80 or over to and excl. 110 110 or over to and excl. 160 1 Thicknesses of trunk plate 8 min. 5.
25、5 min. - 6 min. and end plate mm Mass of contents Class 2 wood Class 3 wood 1 6 min. 160 or over up to and incl. 225 4 min. 22 min. 20 min. 8 min. I 160 or over up to and incl. 225 I - (c) Thicknesses of veneers, plywoods, and sawn boards used for skid bases and covers of wire bound boxes of vertica
26、l trunk type shall be as given in Tables 5 and 6. Table 5. Thicknesses of Veneers and Plywoods Used for Skid Bases of Wirebound Boxes of Vertical Trunk Type Mass of contents kg Less than 35 35 or over to and excl. 55 12 min. 9 min. 14 min. 12 min. 55 or over to and excl. 80 I 16 min. I . 14 min. 80
27、or over to and excl. 110 I 18 min. 1 16 min. 110 or over to and excl. 160 I 20 min. I 18 min. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37 MDTNo reproduction or networking permi
28、tted without license from IHS -,-,- J I S Z*3408 89 U 4933608 0074523 4 6 2 1408-1989 Table 6. Thicknesses of Sawn Boards, Veneers and Plywoods Used for Covers of Wirebound Boxes of Vertical Trunk Type Thickness of plate Mass of contents mm kg Class 2 wood Class 3 wood Less than 35 6 min. 5 min. 35
29、or over to and excl. 55 6 min. 5 min. 55 or over to and excl. 80 8 min. 6 min. 80 or over to and excl. 110 9.5 min. 8 min. 110 or over to and excl. 160 9.5 min, 8 min. 160 or over up to and incl. 225 12 min. 9.5 min. (2) Battens Battens shall be as follows: The joints of battens each other shall be
30、of three types of mitre type, tenon type or butt type as shown in Fig. 5, and these shall be so processed as to make perfect combination when assembled into a box. Fig. 5. Joints of Battens Mitre Type Tenon Type Butt Type Sizes of the battens shall be of cross sectional dimensions 18 mm x 20 mm or o
31、ver for mass of contents less than 35 kg, and 18 mm x 24 mm, 21 mm x 21 mm, or 20 mm x 22 mm or over for mass of contents not less than 35 kg. When loop ways are required, the notch width shall be not more than 20 mm, and the notch depth, be not more than 3 mm. Arrangement of the trunk battens and d
32、imensions thereof shall be as follows. Trunk battens of common type wirebound box shall be as given in Table 7. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37 MDTNo reproduction o
33、r networking permitted without license from IHS -,-,- 7 2 1408-1989 Class 1 wood Class 2 wood Class 3 wood 6 4 3 8 5 4 - 6 5 - 7 6 8 7 - (c). Dimensions of trunk battens of vertical trunk type shall be as given in Table 9. cm 70 max. 80 max. 90 max. 100 max. 110 max. Table 9. Dimensions of Trunk Bat
34、tens of Vertical Trunk Type Thickness of trunk plate mm 6 or 6 max. Exceeding 6 Permissible interval between battens cm 60 max. 70 max. Table 7. Trunk Battens of Common Type Wirebound Boxes I Width of batten 68 Thickness of trunk plate mm Thickness of batten plate 9 min. Permissible interval I betwe
35、en battens 55 40 30 21 20 12 min. 15 min. 18 min. 21 min, 22 min. (b) Trunk battens of vertical trunk type wirebound box shall conform to Table 8. Table 8. Trunk Battens of Vertical Trunk Type Wirebound Boxes 18 24 min, Copyright Japanese Standards Association Provided by IHS under license with JSAL
36、icensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37 MDTNo reproduction or networking permitted without license from IHS -,-,- JIS ZU1408 89 4933608 O074523 W 8 Z 1408-1989 (2.5) Reinforcing battens mean reinforcing members which are attached to the end plates of c
37、ommon type wirebound box, or the cover and bottom of vertical trunk with batten type wirebound box or cover of vertical trunk with skid type wirebound box. The reinforcing battens for end plate of common type wire bound box and that of cover of vertical trunk with batten or skid vertical trunk type
38、wirebound box shall be not less than 18 mm in thickness. Relative to all batten width of vertical trunk with batten type wirebound box, the reinforcing batten of skid base shall be not less than 20 mm in thickness. However, the reinforcing batten of skid base, when the width of trunk batten of botto
39、m of vertical trunk with batten type wirebound box is 22 mm, shall be not less than 22 mm in thickness. Further, the reinforcing batten shall be attached at right angles with the grain of trunk plate always, (a) Reference at the time of using reinforcing battens of common type wirebound box shall be
40、 as givn in Table 10. Further, the arrangement shall be in accordance with Attached Fig. 1. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/16/2007 00:03:37 MDTNo reproduction or networking permitt
41、ed without license from IHS -,-,- J I S Zri1408 89 4933608 0074524 T Type of contents 9 Z 1408-1989 Inside width of wire- bound box cm Table 10. Reference When Reinforcing Battens Are Used Type 2 ( 3 ) 30 min. Less than 35 1 ( 2 ) 35 min. Less than 30 t- Reinforcing batten of end face Not necessary
42、Not less than two pieces Not necessary Not Iess than two pieces Reinforcing battens of not less than two pieces are required on all end faces. Remark At both ends of end plate, end reinforcing plates may be attached. When the interval between the reinforcing battens exceeds 38 cm, the intermediate r
43、einforcing batten not less than one piece shall be attached. When the interval between the reinforcing battens exceeds 30 cm, the intermediate reinforcing batten not less than one piece shall be attached. The interval between the intermediate reinforcing battens shall not exceed 25 cm. When the inte
44、rval between the reinforcing battens exceeds 23 cm, the intermediate reinforcing batten not- less than one piece shall be attached. The interval between the intermediate reinforcing battens shall not exceed 18 cm. Notes ( 2 ) Type 1 Where the contents of appropriate density are packaged in an inner
45、box and completely contained in an outer packaging box, in addition the outer packaging box is supported from inside. Example: Cans, goods packaged in wooden box, etc. ( 3 ) Type 2 Where the contents, which are appropriately concentrated, are contained in an outer packaging box as they are or are co
46、ntained in an appropriate inner packaging, and in addition the outer packaging box is supported from inside. Example: Canned goods without inner package, bottles with cushion, metal wares contained in corrugated fiberboard box, etc. Where the contents, to which the load concentrates extremely, requi
47、re high grade protection or where the outer packaging box is not supported from inside. ( 4 ) Type 3 Example: Various machines, parts, bulk and uneven metal wares, fragile goods and delicate devices which require special protection, etc. Width of the reinforcing batten of cover of vertical trunk typ
48、e wirebound box shall be not less than 40 mm. Two or more reinforcing battens, facing each other, shall be attached in parallel and in contact with the trunk batten for all of the cover plates. exceeds 33 cm, one or more intermediate reinforcing battens shall be attached. battens and the reinforcing batten contacting with the batten or between the intermediate reinforcing battens shall not exceed 33 cm. When the interval betwee