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1、J IS JAPANESE I N DUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS 21 2343-2 :zoo1 Non-destructive testing- Penetrant testing- Part 2 : Testing of penetrant materials ICs 19.100 Descriptors : non-destructive testing, penetration tests Reference number : JIS Z 2343-2 :
2、 2001 (E) 19 s Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 20:24:56 MDTNo reproduction or networking permitted without license from IHS -,-,- Z 2343-2 : 2001 (IS0 3452-2 : 2000) Forewor
3、d T h i s translation has been made based on the original Japanese Industrial Standard established by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee in accordance with the Industrial Standardization Law. Consequently, JIS Z 2343 : 199
4、2 was withdrawn and replaced with JIS Z 2343-1 to For the purpose of conformity to the International Standard, JIS Z 2343-2 : 2001 has employed IS0 3452-2 : Non-destructive testing- Penetrant testing-Part 2 : Testing of penetrant materials. JIS Z 2343 consists of the following parts with the title o
5、f “Non-destructive testing-Penetrant testing“. JIS Z 2343-1 Part 1 : General principles-Method for liquid penetrant testing and classification of the penetrant indication JIS Z 2343-2 Part 2 : Testing of penetrant materials JIS Z 2343-3 Part 3 :Reference test blocks JIS Z 2343-4 Part 4 : Equipment J
6、IS Z 2343-4. Date of Establishment: 2001-04-20 Date of Public Notice in Official Gazette: 2001-04-20 Investigated by: Japanese Industrial Standards Committee Divisional Council on Iron and Steel JIS Z 2343-2:2001, First English edition published in 2002-01 Translated and published by: Japanese Stand
7、ards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. O JSA 2002 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form o
8、r by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in Japan Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13
9、/2007 20:24:56 MDTNo reproduction or networking permitted without license from IHS -,-,- Z 2343-2 : 2001 (IS0 3452-2 : 2000) Contents Introduction . 1 Scope 2 Normative references 3 Definitions 4 Safety precautions . 5 Classification 5.1 Testing products 5.2 Sensitivity levels 5.2.1 Fluorescent prod
10、uct family 5.2.2 5.2.3 6 Colour contrast product family . Dual purpose product family . Testing of penetrant materials . 6.1 Testing facilities 6.1.1 Type testing 6.1.2 Batch testing 6.1.3 Process control testing 6.2 Reporting . 6.2.1 Type testing 6.2.2 Batch testing 6.2.3 Process control testing 6.
11、3 Required tests 6.3.1 Penetrants . 6.3.2 Excess penetrant removers 6.3.3 Developers . 6.3.4 Batch control tests for pressurised containers . 7 Test methods and requirements . 7.1 Appearance . 7.2 Penetrant system sensitivity . 7.2.1 Fluorescent penetrants . 7.2.1.1 Test panels . 7.2.1.2 Apparatus .
12、 7.2.1.3 Calibration 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 5 6 6 6 6 6 6 6 Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 20:24:56 MDTNo reproduction or networking permitted with
13、out license from IHS -,-,- Z 2343-2 : 2001 (IS0 3452-2 : 2000) 7.2.1.4 Method . 6 7.2.2 Colour contrast penetrants 8 7.2.2.2 Method of use . 8 7.2.2.3 Interpretation of results 8 7.2.1.5 Interpretation of results 7 7.2.2.1 Test panels . 8 7.2.2.4 Requirements . 8 7.3 7.3.1 7.3.2 7.4 7.4.1 7.4.2 7.5
14、7.5.1 7.5.2 7.6 7.7 7.7.1 7.7.2 7.8 7.8.1 7.8.2 7.9 7.9.1 7.9.2 7.10 Density . Requirements Viscosity Test method Requirements Flashpoint . Test method Requirements Washability (method A penetrants) Fluorescent brightness . Test method Requirements UV stability Test method Requirements Test method T
15、hermal stability of the fluorescent brightness Test method Requirements Water tolerance 7.10.1 Test method 7.10.2 Requirements 7.11 Corrosive properties 7.11.1 Type testing 7.11.1.1 Compatibility with metals . 7.11.1.1.1 Requirements 7.11.1.2 Compatibility with other materials . 7.11.1.2.1 Requireme
16、nts 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11 (ii) Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 20:24:56 MDTNo reproduction or networking permitted withou
17、t license from IHS -,-,- Z 2343-2 : 2001 (IS0 3452-2 : 2000) 7.11.2 Batch testing 7.11.2.1 Compatibility with metals . Compatibility with other materials . 7.11.2.1.1 Requirements 7.1 1.2.2 7.11.2.2.1 Requirements 7.12 Content of sulfur and halogens (for products designated low in sulfur and halogen
18、s) 7.12.1 Test method 7.12.2 Requirements 7.13 7.13.1 Solvent removers . 7.13.1.1 Requirements . 7.13.2 Form d developers . 7.13.2.1 Requirements . 7.14 Penetrant tolerance . Residue on evaporatiodsolid content 7.14.1 Lipophilic emulsifier (Method B) 7.14.2 Hydrophilic emulsifier (Method D) . 7.15 D
19、eveloper performance . 7.16 Re-dispersibility . 7.16.1 Water suspendible developers . Solvent based developers (non aqueous) . Density of carrier liquid . 7.16.2 7.17 7.17.1 Test method 7.17.2 Requirements 7.18 Product performance (pressurised containers) . 8 Packaging and labelling . Annex A (norma
20、tive) Comparison of fluorescent brightness . Annex B (normative) Process control tests . Annex C (informative) Determination of fluorescent penetrant sensitivity levels Annex D (informative) Example of indication visibility measuring equipment . Corresponding International and European Standards for
21、 which equivalents are not given in the text . Annex ZZ (informative) 11 11 12 12 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 14 16 25 26 29 (iii) Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie No
22、t for Resale, 03/13/2007 20:24:56 MDTNo reproduction or networking permitted without license from IHS -,-,- JAPANESE INDUSTRIAL STANDARD JIS Z 2343-2 : 2001 (IS0 3452-2 : 2000) Non-destructive testing- Penetrant testing- Part 2 : Testing of penetrant materials Introduction JIS Z 2343-2 : 2001 has be
23、en prepared based on the first edition of IS0 3452-2 Non-destructive testing-Penetrant testing-Part 2 : Testing of penetrant materials published in 2000 without modifying the technical contents. 1 Scope This Standard specifies the technical requirements and test procedures for penetrant materials fo
24、r their type testing and batch testing used in JIS Z 2343-1. It also details on site testing requirements and methods. Remarks : The International Standard corresponding to this Standard is as fol- lows. In addition, abbreviations which denote the degree of correspon- dence in the contents between t
25、he relevant International Standard and JIS are IDT (identical), MOD (modified) and NEQ (not equiva- lent) according to ISO/IEC Guide 21. IS0 3452-2 : 2000 Non-destructive testing-Penetrant inspection- Part 2 : Testing of penetrant materials (IDT) 2 Normative references The following standards contai
26、n provisions which, through reference in this Standard, constitute provisions of this Standard. If the indication of the year of coming into effect (or the year of publication) is given to these referred standards, only the edition of indicated year constitutes the provision of this Stan- dard but t
27、he revision and amendment made thereafter are not applied. The norma- tive references without the indication of the year of coming into effect (or the year of publication) apply limiting only to the most recent edition (including the amendment). JIS Z 2300 Glossary of terms used in nondestructive te
28、sting Remarks : Provisions cited from ISOLFDIS 12706 : 1998 Non-destructive test- ing-Terminology-Terms used in penetrant testing are equivalent to the said standard. JIS Z 2343-1 Non-destructive testing-Penetrant testing-Part 1 : General prin- ciples-Method for liquid penetrant testing and classifi
29、cation of the penetrant indication Remarks : Provisions cited from EN 571-1 : 1997 Non-destructive testing-Pen- etrant testing-Part 1 : General principles are equivalent to the said standard. JIS Z 2343-3 Non-destructive testing-Penetrant testing-Part 3 : Reference test blocks Provisions cited from
30、IS0 3452-3 : 1998 Non-destructive testing- Penetrant testing-Part 3 : Reference test blocks are equivalent to the said standard. IS0 3059 : 1974 Non-destructive testing-Penetrant testing and magnetic particle testing-Viewing conditions Remarks : Copyright Japanese Standards Association Provided by I
31、HS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 20:24:56 MDTNo reproduction or networking permitted without license from IHS -,-,- 2 2 2343-2 : 2001 (IS0 3452-2 : 2000) EN 473 (IS0 9712 : 1999) Non-destructive testing-Qualification and certifi
32、cation EN 10204 Metallic products-Type of inspection documents of personnel 3 Definitions For the purpose of this Standard the definitions of JIS Z 2300 and the following definition apply: batch: quantity of material produced at one operation having uniform properties throughout and with a unique id
33、entifying number of mark. 4 Safety precautions The materials required by this Standard include chemi- cals which may be harmful, flammable and/or volatile. All necessary precautions shall be observed. All relevant international, national and local regulations per- taining to health and safety, envir
34、onmental requirements, etc. shall be observed. 5 Classification classified as follows: Penetrant testing materials covered by this Standard shall be 5.1 Testing products The testing products are classified according to Table 1: Table 1 Testing products Penetrant Type I Fluorescent Type II Colour con
35、trast Type III Dual purpose penetrant penetrant (fluorescent colour contrast penetrant) Excess penetrant remover Method A Water Method B Lipophilic emulsifier Method C Solvent (liquid) Method D Hydrophilic emulsifier Method E Water and solvent Developer Forma Dry Form b Water soluble Form c Water su
36、spendable Form d Solvent-based (non-aqueous wet) Form e Water or solvent based for special application 5.2 Sensitivity levels 5.2.1 Fluorescent product family Sensitivity level 1 (normal) Sensitivity level 2 (high sensitivity) Sensitivity level 3 (ultra high for specialised uses) 5.2.2 Colour contra
37、st product family Sensitivity level 1 (normal) Sensitivity level 2 (high sensitivity) NOTE : As the sensitivity level 1 of fluorescent penetrant is not identical to that of colour contrast penetrant, the sensitivity levels of these two penetrants shall not be compared with each other. 5.2.3 Dual pur
38、pose product family There are no specific sensitivity levels for dual purpose penetrants. Classification can be carried out as for colour contrast systems. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resa
39、le, 03/13/2007 20:24:56 MDTNo reproduction or networking permitted without license from IHS -,-,- 3 Z 2343-2 : 2001 (IS0 3452-2 : 2000) 6 Testing of penetrant materials 6.1 Testing facilities 6.1.1 Type testing Type testing shall be carried out on penetrant materials ac- cording to JIS Z 2343-1 to e
40、nsure their conformance to the requirements of this Standard. The test shall be carried out by an independent laboratory. 6.1.2 Batch testing Batch testing to the requirements of this Standard shall be carried out on each production batch according to JIS Z 2343-1 to ensure that, where applicable, i
41、t has the same properties as its corresponding type approval sample. In case of penetrant material packed in spray cans, the content of sulfur and halogens shall be additionally determined according to 7.12. 6.1.3 Process control testing Process control testing shall be carried out or com- missioned
42、 by the user in accordance with the requirements of JIS Z 2343-1, JIS Z 2343-2 and JIS Z 2343-3. 6.2 Reporting 6.2.1 Type testing The independent laboratory (see 6.1.1) shall provide a certifi- cate of compliance with this Standard and a report that details the result obtained. If any changes are ma
43、de to the penetrant material composition then a new type test and product identity shall be required. 6.2.2 Batch testing The manufacturer of the penetrant materials shall provide a certificate of compliance with this Standard, e.g. as specified in EN 10204. 6.2.3 Process control testing Results obt
44、ained shall be recorded (see Annex B). 6.3 Required tests 6.3.1 Penetrants ties of penetrants using the test methods according to Table 2. Type and/or batch testing shall be carried out for the proper- 6.3.2 Excess penetrant removers (excluding method A) Type and/or batch test- ing shall be carried
45、out for the properties of excess penetrant removers using the test methods according to Table 3. 6.3.3 Developers Type and/or batch testing shall be carried out for the proper- ties of developers using the test methods according to Table 4. Copyright Japanese Standards Association Provided by IHS un
46、der license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/13/2007 20:24:56 MDTNo reproduction or networking permitted without license from IHS -,-,- 1 Property 4 Z 2343-2 : 2001 (IS0 3452-2 : 2000) Test. Test method according to clause Table 2 Properties of penetran
47、ts and required tests Sensitivity Density Type and batch 7.2 Type and batch 7.3 I Appearance 1 Batch I 7.1 Flash point Penetrant washability (method A penetrants only) Type and batch 7.5 Batch 7.6 I viscosity 1 Type and batch 1 7.4 Corrosive properties Content of sulfur and halogens (* Type and batc
48、h 7.11 Type and batch 7.12 Fluorescent brightness (type I penetrants) Other contaminants on request (as required) Batch Batch 7.7 I UV stability (type I penetrants) 1 Type I 7.8 Thermal stability (type I penetrants) 7.9 Water tolerance (method A penetrants only) I lhe 7.10 I NOTE (*) Only required for products designated “Low in sulfur and halogens” Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale