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1、 AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-26482 SERIES 1 CONNECTORS) AS39029/25 Copyright 2007 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or b
2、y any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae
3、.org ISSUED 2001-03 REVISED 2007-07 THIRD ANGLE PROJECTION CUSTODIAN: SAE AE-8/AE-8C1 REV. A FEDERAL SUPPLY CLASS 5999 AS39029/25 SHEET 1 OF 6 REV. A PROCUREMENT SPECIFICATION: AS39029 SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technica
4、l and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which t
5、ime it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. RATIONALE REVISE TO INCLUDE COMMENTS RECEIVED BY THE GOVERNMENT AND INDUSTRY SINCE 1988, INCORPORATES VARIOUS AMENDMENTS, REMOVE GOVERNMENT JARGON AS A RESULT OF THE WORD-FOR-WORD TRANSFERENCE OF AS39
6、029 TO SAE, UPDATE SPECIFICATION REFERENCES, ALIGN SPECIFICATIONS WITH SAE GUIDELINES AS NEEDED, AND REVIEW SPECIFICATIONS FOR KNOWN TECHNICAL PROBLEMS. NOTICE THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF: SAE AS39029.
7、FIGURE 1 - AS39029/25 SHIELDED PIN CONTACT Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:12:46 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICA
8、L CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-26482 SERIES 1 CONNECTORS) AS39029/25 REV. A AS39029/25 SHEET 2 OF 6 REV. A FIGURE 1 - AS39029/25 SHIELDED PIN CONTACT (CONTINUED) Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for
9、 Resale, 12/04/2007 19:12:46 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-26482 SERIES 1 CONNECTORS) AS39029/25 REV. A AS39029/25 SHEET 3 OF 6 REV. A TABLE 1 - CONTACT DIME
10、NSIONS TABLE 2 - MARKING AND DESIGN CHARACTERISTICS TABLE 3 - TOOL REQUIREMENTS INNER CONTACT SHIELD CRIMP SLEEVE BIN CODE BASIC CRIMPING TOOL POSITIONER BASIC CRIMPING TOOL DIES INSTALLING TOOL REMOVAL TOOL 204 M22520/2-01 M22520/2-32 M22520/5-01 M22520/5-10 M81969/17-05 M81969/19-09 205 M22520/2-0
11、1 M22520/2-32 N/A N/A M81969/17-05 M81969/19-09 206 M22520/2-01 M22520/2-32 M22520/5-01 M22520/5-10 M81969/17-05 M81969/19-09 TABLE 4 - PART NUMBERS AS39029 PART NUMBER BIN CODE SUPERSEDES PART NUMBER(S) M39029/25-204 204 M39029/25-01 M39029/25-206 205 M39029/25-02 M39029/25-207 206 M39029/25-03 Cop
12、yright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:12:46 MSTNo reproduction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (F
13、OR MIL-DTL-26482 SERIES 1 CONNECTORS) AS39029/25 REV. A AS39029/25 SHEET 4 OF 6 REV. A TABLE 5 - CONTACT ENGAGEMENT AND SEPARATION FORCES TABLE 6 - CONTACT TENSILE STRENGTH (INNER AND OUTER CRIMP JOINT) AXIAL LOAD (POUND MINIMUM) BIN CODE CABLE ACCOMMODATION INNER CONTACT OUTER CONTACT 204 M17/119-R
14、G174 M17/94-RG179 M17/113-RG316 15 3.5 10 15 15 10 205 M17/93-RG178 3.5 10 206 NEMA-WC27500 SIZE 22 (SHIELDED) 15 15 TABLE 7 - CONTACT RESISTANCE Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:12:46 MSTNo reprodu
15、ction or networking permitted without license from IHS -,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-26482 SERIES 1 CONNECTORS) AS39029/25 REV. A AS39029/25 SHEET 5 OF 6 REV. A TABLE 8 - LOW SIGNAL CONTACT RESISTANCE (INTER CONTACT ONLY) MAX
16、IMUM CONTACT RESISTANCE (MILLIOHMS) BIN CODE CABLE ACCOMMODATION INITIAL AFTER CONDITIONING 204 M17/119-RG174 M17/94-RG179 M17/113-RG316 55 120 55 66 144 66 205 M17/93-RG178 120 144 206 NEMA WC27500 SIZE 22 (SHIELDED) 10 12 TABLE 9 - DIELECTRIC WITHSTAND VOLTAGE (BETWEEN INNER AND OUTER CONTACT) ALT
17、ITUDE (FEET) TEST VOLTAGE (AC RMS) SEA LEVEL 1000 50,000 250 DETAIL SPECIFICATION REQUIREMENTS: 1. DESIGN: CONTACT SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1, TABLES 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS
18、39029. ALL DIMENSIONS PROVIDED IN PARENTHESES ARE METRIC EQUIVALENTS AND GIVEN FOR GENERAL INFORMATION ONLY (SEE AS39029 SECTION 6). THE 0.084 INCH DIMENSION IS THE DISTANCE FROM THE FRONT OF THE CONTACT TO THE POINT OF ENGAGEMENT WHEN USING AN AS39029/26 SOCKET OR A 0.028 (.072 MM) DIAMETER SQUARE
19、END PIN. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL
20、 BE IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. THE CONTACT SEPARATION AND ENGAGEMENT FORCES SHALL MEET THE REQUIREMENTS IN TABLE 5. THE TEST PINS SHALL BE IN ACCORDANCE WITH AS31971 EXCEPT THE DIAMETER SHALL BE AS SPECIFIED. THE SURFACE ROUG
21、HNESS SHALL NOT EXCEED THREE. THE TENSILE STRENGTH SHALL MEET THE REQUIREMENTS OF TABLE 6. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:12:46 MSTNo reproduction or networking permitted without license from IHS
22、-,-,- AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-26482 SERIES 1 CONNECTORS) AS39029/25 REV. A AS39029/25 SHEET 6 OF 6 REV. A 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT RESISTANCE SHALL MEET THE REQUIREMENT
23、S OF TABLE 7 AT THE LOAD CURRENTS SPECIFIED. CONTACT LOW SIGNAL RESISTANCE SHALL MEET THE REQUIREMENTS SPECIFIED IN TABLE 8. DIELECTRIC WITHSTANDING VOLTAGE SHALL MEET THE REQUIREMENTS SPECIFIED IN TABLE 9. INSULATION RESISTANCE MAXIMUM TEST TEMPERATURE SHALL BE THE SAME AS THE RATED TEMPERATURE OF
24、THE MIL-DTL-26482 SERIES I CONNECTOR. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. VIBRATION TEST SHALL BE AT TEST CONDITION IV. SHOCK TEST SHALL BE AT TEST CONDITION A. 8. ASSEMBLY INSTRUCTIONS: MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIPPED WITH
25、 EACH UNIT PACKAGE. THE CABLE STRIP DIMENSIONS ARE SHOWN IN TABLE 10. CONTACTS SHALL BE SUPPLIED WITH ALL THE PARTS REQUIRED TO MAKE A COMPLETE ASSEMBLY, INCLUDING INDIVIDUAL SCALING BUSHINGS WHERE REQUIRED. TABLE 10 - CABLE STRIP DIMENSIONS PRIOR TO CABLE INSERTION 9. APPLICATION NOTES: CONTACT MAT
26、ES DIRECTLY INTO AN AS39029/26 SOCKET AS SHOWN IN TABLE 11. TABLE 11 - CONTACT MATING PART NUMBERS AS39029/25 BIN CODE MATING AS39029/26 BIN CODE 204 207 205 208 206 209 CONTACTS ARE DESIGNED TO BE WIRED WITH THE CABLES SPECIFIED IN TABLE 8. 10. THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR
27、 THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:12:46 MSTNo reproduction or networking permitted without license from IHS -,-,-